The resistance spot welding method is commonly used in the cylindrical battery packing because of production costs. However, its quality is lower than other welding methods. To improve the quality, three parameters which are slot geometries of nickel conductor strip, welding position and welding position sequence are studied in this paper using both simulations and experimental methods. According to different slot geometries, if the slot length is longer than the positive battery terminal diameter, the high welding current flows through the welding point. To weld different positions, it results in structural deformation of the positive battery terminal which directly affects the contact pressure. As different welding position sequences for three welding spots on the positive battery terminal, it is found that the sequence starting at the middle is better than which from the sides. In conclusion, these parameters can be used to improve the welding quality; nevertheless, there are still other parameters which will be studied in the future.
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