Green hydrogen is a critical energy carrier for the future net-zero carbon emission by 2050. Anion exchange polymer electrolytes enable the use earth-abundant catalysts, non-fluorinated solid polymer electrolytes, and low-cost cell components for sustainable, low-temperature water electrolysis to produce green hydrogen. However, long-term durability of the anion exchange membrane water electrolysis (AEMWE) needs to be demonstrated at high current density (i.e., > 1 A/cm2). AEMWE can be operated with a more gentle (i.e., lower) hydroxide anolyte feed for improved chemical durability, however, the cell overpotential has shown to increase at lower pH.New materials and operating conditions have been demonstrated which contribute to improved durability and energy-efficiency by the use of (i) stable ion conductive polymer membranes, (ii) self-adhesive electrode ionomers, and (ii) a high ionic strength anolyte without raising the pH. The increase in cathode hydration (where water is reduced to hydrogen) is critical to achieving durable, higher current performance. The cathode hydration level was improved in several ways including the use of hydrophilic ion conducting polymer in the membrane and cathode. A self-adhesive poly(norbornene) terpolymer ionomer has been developed for durable electrode fabrication where the hydrophilicity of the electrode environment was adjusted for each electrode. The ionomer was covalently bonded to a catalyst and the gas diffusion layer to achieve stable electrolysis under vigorous gas evolution. The rate of water transport through the AEM was improved by use of a lower pH, higher ionic strength anolyte. It has been shown that increasing the ionic strength of the anolyte, without increasing the pH, assists in water delivery to the cathode. The uptake of alkali cations within the AEM plasticizes the AEM (i.e., increases ion diffusivity) and migration of the hydrated cations to the cathode increases the overall water transport. Finally, improvements in the anion exchange membrane synthesis and fabrication have been found which can lower the overall electrolysis cost. Long-term AEMWE durability with the optimized electrodes and low pH/high ionic strength anolyte is demonstrated.
Read full abstract