Conductive Fillers Research Articles

Electrophysical Characteristics of Acrylonitrile Butadiene Styrene Composites Filled with Magnetite and Carbon Fiber Fillers.

With the rapid development of wireless communication technologies and the miniaturization trend in the electronics industry, the reduction of electromagnetic interference has become an important issue. To solve this problem, a lot of attention has been focused on polymer composites with combined functional fillers. In this paper, we report a method for creating an acrylonitrile butadiene styrene (ABS) plastic composite with a low amount of conductive carbon and magnetic fillers preparation. Also, we investigate the mechanical, thermophysical, and electrodynamic characteristics of the resulting composites. Increasing the combined filler amount in the ABS composite from 1 to 5 wt % leads to a composite conductivity growth of almost 50 times. It is necessary to underline the temperature decrease of 5 wt % mass loss and, accordingly, the composite heat resistance reduction with an increase in the combined filler from 1 to 5 wt %, while the thermal conductivity remains almost constant. It was established that electrodynamic and physical-mechanical characteristics depend on the agglomeration of fillers. This work is expected to reveal the potential of combining commercially available fillers to construct effective materials with good electromagnetic interference (EMI) protection using mass production methods (extrusion and injection molding).

Intelligent and biocompatible cellulose aerogels featured with high-elastic and fast-hemostatic for epistaxis and wound healing

Nasal tamponade is a commonly employed and highly effective treatment method for preventing nasal bleeding. However, the current nasal packing hemostatic materials exhibit some limitations, such as low hemostatic efficiency, the potential for causing secondary injury when removed from the nasal cavity, limited intelligence in their design, and an inability to promote the healing of nasal mucosa wounds. Herein, we report the fabrication of a smart cellulose aerogel through the covalent cross-linking of carboxymethyl cellulose (CMC) macromolecules, while incorporating one-dimensional cellulose nanofibers (CNF) and two-dimensional MXene as reinforcing network scaffolds and conductive fillers. The abundant hydrogen and ether bonds in aerogels make them possess high elasticity in both dry and wet states, which can be compressed 100 times at 90 % deformation with a stress loss of <10 % under water. The highly elastic aerogels can be filled into the narrow nasal passages, pressuring the capillaries and reducing the amount of bleeding. Moreover, the strong interface between aerogels and blood can promote red blood cell aggregation, platelet adhesion and activation, activate intrinsic coagulation pathway and accelerate blood coagulation, resulting in excellent hemostatic ability. Furthermore, the aerogels exhibit excellent hemocompatibility and cytocompatibility, making them suitable for wound healing and capable of fully healing wounds within 15 days. Notably, the presence of MXene causes the aerogels to form a conductive network when exposed to blood, enabling them to perform real-time hemostatic monitoring without removing the dressing. This innovative biomedical aerogel, prepared from natural materials, shows excellent potential for applications in rapid nasal hemostasis.

Flexible Strain Sensors Based on Thermoplastic Polyurethane Fabricated by Electrospinning: A Review.

Over recent years, thermoplastic polyurethane (TPU) has been widely used as a substrate material for flexible strain sensors due to its remarkable mechanical flexibility and the ease of combining various conductive materials by electrospinning. Many research advances have been made in the preparation of flexible strain sensors with better ductility, higher sensitivity, and wider sensing range by using TPU in combination with various conductive materials through electrospinning. However, there is a lack of reviews that provide a systematic and comprehensive summary and outlook of recent research advances in this area. In this review paper, the working principles of strain sensors and electrospinning technology are initially described. Subsequently, recent advances in strain sensors based on electrospun TPU are tracked and discussed, with a focus on the incorporation of various conductive fillers such as carbonaceous materials, MXene, metallic materials, and conductive polymers. Moreover, the wide range of applications of electrospun TPU flexible strain sensors is thoroughly discussed. Finally, the future prospects and challenges of electrospun TPU flexible strain sensors in various fields are pointed out.

Exploring the Impact of Visual Heat Conduction Paths on Thermal Conductivity of Polymer Composites and the Practical Applications.

The theory of heat conduction paths has been widely recognized and widely studied in the research about the thermal conductivity of thermal conductive polymer composites at present. Encapsulating polymer pellets with thermally conductive fillers and processing them into thermally conductive polymer composites is a simple and effective method for constructing heat conduction paths. It is meaningful to investigate the related heat conduction mechanism of this method. Otherwise, this approach can significantly preserve the performance of the polymer substrate, making it highly valuable for practical material applications. In this work, polyethylene-octene elastomer (POE) pellets were encapsulated with thermal conductive fillers by physical absorption. Subsequently, the composite films containing heat conduction paths were fabricated using the encapsulated POE pellets through a heating press. Alumina (Al2O3), boron nitride (BN), and alumina/boron nitride hybrid (Al2O3/BN) fillers were used to prepare Al2O3@POE, BN@POE, and BN/Al2O3@POE composite films to investigate the influence of filler shapes on heat conduction path construction. The influence of the constitute and density of heat conduction paths on the thermal conductivity of composite films was analyzed by infrared thermal imaging, finite element analysis, and thermal resistance theory in detail. Owing to the reserved good adhesion and flexibility of the POE substrate, the composite films could be directly used as thermal interface materials for chip cooling, which presented a good heat dissipation effect. Furthermore, a series of integrated composite materials were prepared by the combination of encapsulated pellets with various functional films (copper foil, aluminum foil, and graphite sheet) through a one-pot heating press, exhibiting a good electromagnetic shielding effect. The performance of the composites and the corresponding preparation method demonstrate the strong significance of this research for practical applications.

Cost‐Effective Conductive Paste for Radiofrequency Devices Using Carbon‐Based Materials

With the increasing demand for compact, lightweight, cost‐effective, and high‐performance radiofrequency (RF) devices, the development of low‐profile antennas becomes crucial. This article presents a study of a novel carbon–cellulose‐based paste intended for screen printing RF devices. The investigation specifically explores the application of high‐reactivity carbon mixture (HRCM) particles as conductive fillers. The results demonstrate that optimal electrical conductivity values and discrete electromagnetic dipole performances can be achieved at lower concentrations of solid conductive material compared to conventional pastes, for similar applications. This offers benefits in terms of total cost, material consumption, and environmental impact. The paste formulation showcases a complex non‐Newtonian behavior, where yielding flow and thixotropicity are found to be independent and dependent on preshear conditions, respectively. This behavior can be attributed to the network orientation and rearrangement of filler structures within the paste system, which in turn are responsible for filler pattern uniformity and overall printing quality. Compared to traditional conductive materials, HRCM pastes are proven to be a viable alternative for RF devices fabrication, including printed Wi‐Fi antennas.

Thermally conductive silver adhesive enhanced by MXene@AgNPs with excellent thermal conductivity for thermal management applications

The Thermal Conductive Silver Adhesive (TCSA) efficiently transfers heat from electronic components to heat dissipation components, preventing overheating and extending device lifespan. Despite the effectiveness of commercial sintered nano TCSA, high production costs necessitate a more affordable, high-performance preparation method. This study presents a strategy for preparing ultra-high thermal conductivity (TC) TCSA using multidimensional thermal conductive fillers and low-temperature sintering of silver nanoparticles (AgNPs). MXene@AgNPs particles are synthesized via in-situ reduction of AgNPs on MXene surfaces. These particles, combined with silver microflakes (AgMFs) as primary fillers and epoxy (EP), undergo low-temperature heat treatment to form the AgMFs-MXene@AgNPs/EP composite. Characterization and computational models show that filler-filler interface thermal resistance (ITRf-f) is critical for TC. Adding MXene alone is insufficient, but using MXene@AgNPs particles as secondary fillers allows AgNPs to interconnect fillers, effectively reducing the ITRf-f. The resulting composite achieves an ultra-high TC of 65.51 Wm−1K−1 with 63 wt% total filler content (60 wt% AgMFs, 3 wt% MXene@AgNPs). This study advances the development of low-cost, high-performance TCSA for thermal management applications.

Fully 3D printed functional PDMS composites with designable structures and performances

Three-dimensional (3D) printing, as a layer-to-layer additive manufacturing technology, has received widespread attention for excellent designability. However, as for direct ink writing (DIW), current printing level is difficult to achieve high-precision printing of thermoset composites of different compositions. Therefore, fully 3D printing based on thermoset composites with high designability is proposed. The intralayer and interlayer of structure and materials prepared by this method are designable, and layer thicknesses as well as inter-layer patterns are adjustable. In this work, alumina (Al2O3) and short carbon fiber (SCF) are used as thermally conductive fillers, polydimethylsiloxane (PDMS) is conducted as thermoset matrix. Benefit from the high designability of our method, a series of Al2O3/SCF/Al2O3 (ASA) and SCF/Al2O3/SCF (SAS) composite samples with sandwich structures are fabricated and compared. The different materials and structural designs of these composite samples give them completely different properties in terms of thermal, electromagnetic shielding, and mechanical properties, making it possible to create customized designs for different scenarios. Taking thermal management materials (TMMs) as an example, we use this method to prepare ASA and SAS composites with sandwich structure, thermal conductivity of A40S30A40 and S30A40S30 reached 1.00 W/(m·K) and 1.55 W/(m·K) respectively. In all, customized and multifunctional applications make PDMS composites have a widespread prospect.

Enhanced microwave absorption and mechanical performance of polyvinylidene fluoride thin films embedded with novel activated carbon and manganese ferrite

AbstractThin composite films hold great promise for microwave devices for microwave absorption. This work mainly focuses on the investigation of the microwave absorption and mechanical studies of a composite thin film of activated carbon and manganese ferrite as conductive fillers within a polyvinylidene fluoride (PVDF) matrix. The production of activated carbon was successfully accomplished using a pyrolysis technique. Composite films consisting of polyvinylidene fluoride (PVDF) and activated carbon‐manganese ferrite were fabricated using a solution blending method. The composite films maintained a consistent concentration of activated carbon at 5 wt%. The characterization of the materials was conducted using scanning electron microscopy and X‐ray diffraction. The composite consists of 3 wt% of MnFe2O4 and 5 wt% Activated carbon/PVDF showed exceptional absorption properties and achieved a minimum reflection loss of around −38 dB at a frequency of 8–12 GHz at a thickness of 2 mm. Significantly, the composite film exhibited a greater tensile strength than the PVDF film. The results of our study highlighted the enhanced microwave absorption and economical manufacturing technique for producing composite films. These films exhibit promising microwave‐absorbing properties in stealth applications.Highlights A facile strategy to fabricate thin film PVDF composites was proposed. Novel activated carbon was synthesized to enhance the conductivity. Achieved reflection loss of around −38 dB at a frequency of 8–12 GHz. Synergistic effects of fillers enhanced dielectric and magnetic losses. Exhibited efficient mechanical performance and microwave absorption.

Highly compressible porous polyethyleneimine/chitosan composite aerogel with excellent mechanical properties as wide detection range sensors for human motion monitoring

AbstractBiomass three‐dimensional composite aerogels have garnered significant attention in the realm of wearable electronic skin owing to their favorable properties, including excellent human compatibility, environmentally benign degradability, and continuous porous architecture. However, conventional biomass aerogels suffer from inadequate mechanical flexibility, susceptibility to irreversible deformation under high compressive stress, and limited reusability, thereby constraining their applicability in sensing technologies. To address these limitations, this study presents the development of porous CCS/KH560/PEI/CNT‐COOH (CKPC) composite aerogels through a freeze–drying process. Chemical crosslinking was achieved using silane coupling agent (KH560) with carboxymethyl chitosan (CCS) and polyethyleneimine (PEI), while carboxylated carbon nanotubes (CNT‐COOH) were incorporated as conductive fillers. This approach successfully overcame the issues of poor mechanical properties, low elasticity, and unbalanced sensitivity‐sensing range trade‐off in chitosan‐based aerogel sensors. The results revealed that the porous CKPC aerogels exhibited a remarkable mechanical compressive strain of 86.3% while maintaining structural integrity post‐unloading. The CKPC composite aerogel‐based sensor demonstrated a high sensitivity of 42.9 within a wide strain range of 60%–76.3%, accompanied by a stable and repeatable electrical signal response across varying strains. The porous structure of the CKPC conductive aerogel sensor holds promising applications in human motion monitoring and flexible electronics.

Multifunctional Aspects of Mechanical and Electromechanical Properties of Composites Based on Silicone Rubber for Piezoelectric Energy Harvesting Systems.

Energy harvesting systems fabricated from rubber composite materials are promising due to their ability to produce green energy with no environmental pollution. Thus, the present work investigated energy harvesting through piezoelectricity using rubber composites. These composites were fabricated by mixing titanium carbide (TiC) and molybdenum disulfide (MoS2) as reinforcing and electrically conductive fillers into a silicone rubber matrix. Excellent mechanical and electromechanical properties were produced by these composites. For example, the compressive modulus was 1.55 ± 0.08 MPa (control) and increased to 1.95 ± 0.07 MPa (6 phr or per hundred parts of rubber of TiC) and 2.02 ± 0.09 MPa (6 phr of MoS2). Similarly, the stretchability was 133 ± 7% (control) and increased to 153 ± 9% (6 phr of TiC) and 165 ± 12% (6 phr of MoS2). The reinforcing efficiency (R.E.) and reinforcing factor (R.F.) were also determined theoretically. These results agree well with those of the mechanical property tests and thus validate the experimental work. Finally, the electromechanical tests showed that at 30% strain, the output voltage was 3.5 mV (6 phr of TiC) and 6.7 mV (6 phr of MoS2). Overall, the results show that TiC and MoS2 added to silicone rubber lead to robust and versatile composite materials. These composite materials can be useful in achieving higher energy generation, high stretchability, and optimum stiffness and are in line with existing theoretical models.

Flexible Positive Temperature Coefficient Composites (PVAc/EVA/GP-CNF) with Room Temperature Curie Point.

Polymeric positive temperature coefficient (PTC) materials with low switching temperature points are crucial for numerous electronic devices, which typically function within the room temperature range (0-40 °C). Ideal polymeric PTC materials for flexible electronic thermal control should possess a room-temperature switching temperature, low room-temperature resistivity, exceptional mechanical flexibility, and adaptive thermal control properties. In this study, a novel PTC material with a room-temperature switching temperature and superb mechanical properties has been designed. A blend of a semi-crystalline polymer EVA with a low melting temperature (Tm) and an amorphous polymer (PVAc) with a low glass transition temperature (Tg) was prepared. Low-cost graphite was chosen as the conductive filler, while CNF was incorporated as a hybrid filler to enhance the material's heating stability. PVAc0.4/EVA0.6/GP-3wt.% CNF exhibited the lowest room temperature resistivity, and its PTC strength (1.1) was comparable to that without CNF addition, with a Curie temperature of 29.4 °C. Room temperature Joule heating tests revealed that PVAc0.4/EVA0.6/GP-3wt.% CNF achieved an equilibrium temperature of approximately 42 °C at 25 V, with a heating power of 3.04 W and a power density of 3.04 W/cm2. The Young's modulus of PVAc0.4/EVA0.6/GP-3wt.% CNF was 9.24 MPa, and the toughness value was 1.68 MJ/m3, indicating that the elasticity and toughness of the composites were enhanced after mixing the fillers, and the mechanical properties of the composites were improved by blending graphite with CNF.

Fabrication and characterization of bacterial cellulose/carbon nanotube composite conductive film and its impact on the luminance of flexible electroluminescent devices as the bottom electrode

Flexible conductive films (BC/CNTs) were fabricated via a straightforward vacuum filtration method using bacterial cellulose (BC) as the substrate and single-walled carbon nanotubes (SWCNTs) as the conductive filler. The resulting BC/CNTs composite films were characterized for the morphology, structure, thermal properties and electrical conductivity using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TG) and X-ray photoelectron spectroscopy (XPS). The study revealed that, the addition of SWCNTs significantly improved the mechanical properties of films. Among the BC/CNTs composite films, the one with the SWCNTs concentration of 0.36 wt% exhibited the best mechanical properties. Incorporating SWCNTs also enhanced the thermal stability and improved electrical conductivity of the composite films. Notably, higher SWCNTs concentrations led to better thermal stability and lower electrical resistance. Ultimately, these BC/CNTs composite films were successfully employed in flexible electroluminescent devices, demonstrating good luminescence.

Sensitive strain sensors with wide-range detection and high stability for intelligent human motion monitoring

Miniaturized wearable electronic devices with strain sensors as core sensing elements hold significant applications in health monitoring and human-machine interaction. However, it remains a challenge to develop strain sensors with optimal response linearity, a wide detection range, and stability. In this study, to satisfy the above requirements, we construct high-performance wearable strain sensors (rGO-CNTOH@PSE) by a strategy of hybridizing conductive fillers with stretchable substrates. In detail, a synergistic conductive network is developed by adopting OH-containing carbon nanotube (CNTOH) and reduced graphene oxide (rGO) fillers with an appropriate mass ratio. After the network is integrated into a porous silicone elastomer substrate formed by the salt templating method, the developed strain sensor exhibits distinct resolution, consistent repeatability, and superior response linearity across a wide strain detection range of 0.3–303.03 %. Furthermore, the sensor also maintains good response stability over 15000 cycles of strain. We also demonstrate that this strain sensor showing outstanding exceptional detection performance has the capability for full-range human motion detection. A wireless smart electronic glove is developed based on the sensor, which can accurately recognize gesture movements and control a bionic robotic hand to replicate human hand actions, offering the potential for replacing manual tasks (such as, grasping in hazardous environments) in the future.

Polybenzoxazine‐based PEMFC composite bipolar plates with three‐dimensional conductive skeleton

AbstractTo address the limitation of poor conductivity in composite bipolar plates (CBPs), a three‐dimensional (3D) conductive skeleton structure of graphite flakes (GF) is constructed using the sacrificial template method. This method prepares 3D polybenzoxazine/graphite flakes composite bipolar plates (3D‐PBA/GF CBPs) with high conductivity through vacuum impregnation of benzoxazine resin (BA). In this paper, the effect of the presence of a conductive network structure on the key properties of CBPs is analyzed, and the performance of GF randomly dispersed CBPs obtained through traditional solution dispersion is also compared. Thanks to the efficient conductive path within its 3D conductive skeleton structure, the 3D‐PBA/GF CBP achieves excellent conductivity meeting US Department of Energy (DOE) targets (in‐plane conductivity greater than 100 S/cm, area‐specific resistance less than 10 mΩ cm2) at a low filler content (50 wt%). In addition, CBPs with 3D conductive skeleton structures also exhibit qualified service performances to meet the requirements of proton exchange membrane fuel cells (PEMFCs). Compared with GF randomly dispersed CBPs, 3D‐PBA/GF CBPs exhibited higher power density in a single cell. This study demonstrates that constructing PBA/GF CBPs with a 3D conductive skeleton to achieve an accumulation distribution of conductive fillers is an efficient method for enhancing the conductivity of CBPs.

Simultaneous enhancement of thermal and dielectric properties of Ba0.8Sr0.2TiO3 and h‐BN co‐doped epoxy hybrid composites under high frequencies and temperatures

AbstractEpoxy resin (EP) is widely employed in power systems and electronic devices due to its low cost and easy processing along with good insulative and adhesive properties. However, EP insulation properties are compromised at elevated frequencies and temperatures because of its negative temperature coefficient effect (NTC) and poor thermal characteristics. In this context, barium strontium titanate (BST‐60), a positive temperature coefficient (PTC) filler, and hexagonal boron nitride (h‐BN), a thermally conductive filler, both surface‐modified with dopamine, are added in EP to simultaneously improve thermal and dielectric insulation properties at high temperatures and high frequencies. This study finds that below the Curie point of BST, the insulating properties of h‐BN fillers significantly contributes to improving insulation properties. Conversely, above the Curie point, the insulating nature of BST fillers leads to an improvement in the insulation performance of composites. Furthermore, at elevated frequency and temperature, the nano h‐BN enhances thermal conductivity of EP by establishing a thermally conductive network, while micro‐BST suppresses the NTC effect of EP by regulating electrical resistivity above the Curie point. The Heywang model elucidates the PTC effect of BST fillers, while a proposed heat conduction‐dissipation mechanism explains the behavior of incorporated fillers at different temperatures.Highlights PDA‐modified Ba0.8Sr0.2TiO3 and h‐BN co‐doped epoxy composites are prepared. Negative temperature coefficient effect of epoxy is mitigated by PTC fillers. The optimal wt.% of filler enhances both dielectric and thermal properties. Dielectric properties are explored at high frequencies and temperatures. Optimized epoxy composites are suitable for high‐frequency applications.

Highly flexible EMA/Fe3O4@g-C3N4 composite for thermal control and EMI shielding application

Developing advanced EMI shielding materials, possessing robust mechanical properties, and exhibiting efficient thermal conductivity is challenging for contemporary electronic devices. This study involved creating a robust and adaptable polymer composite by combining an EMA (Ethylene Methyl Acrylate Copolymer) polymer matrix with Fe3O4@g-C3N4 (iron oxide decorated on Graphitic carbon nitride) filler utilising a solvent mixing approach. The material showed exceptional electromagnetic interference (EMI) shielding, beneficial thermal conductivity, and mechanical strength. Morphological analysis indicates that the Fe3O4@g-C3N4 particles are evenly dispersed inside the EMA matrix, facilitating a compact spatial network all over the matrix to enable electron hopping. The composites, consisting of Fe3O4@g-C3N4 (15 wt%) conductive filler, demonstrated a notable increase in electrical conductivity, reaching 10−2 S/cm, and an effective EMI SE of −32.4 dB. Additionally, the composite showed a thermal conductivity of 1.3 W.m−1. K−1 and outstanding mechanical strength. The synthesized polymer composite shows great potential for EMI shielding and is well-suited for wearing smart devices.

Unraveling the Impact of Boron Nitride and Silicon Nitride Nanoparticles on Thermoplastic Polyurethane Fibers and Mats for Advanced Heat Management.

The urgent challenges posed by the energy crisis, alongside the heat dissipation of advanced electronics, have embarked on a rising demand for the development of highly thermally conductive polymer composites. Electrospun composite mats, known for their flexibility, permeability, high concentration and orientational degree of conductive fillers, stand out as one of the prime candidates for addressing this need. This study explores the efficacy of boron nitride (BN) and its potential alternative, silicon nitride (SiN) nanoparticles, in enhancing the thermal performance of the electrospun composite thermoplastic polyurethane (TPU) fibers and mats. The 3D reconstructed models obtained from FIB-SEM imaging provided valuable insights into the morphology of the composite fibers, aiding the interpretation of the measured thermal performance through scanning thermal microscopy for the individual composite fibers and infrared thermography for the composite mats. Notably, we found that TPU-SiN fibers exhibit superior heat conduction compared to TPU-BN fibers, with up to a 6 °C higher surface temperature observed in mats coated on copper pipes. Our results underscore the crucial role of arrangement of nanoparticles and fiber morphology in improving heat conduction in the electrospun composites. Moreover, SiN nanoparticles are introduced as a more suitable filler for heat conduction enhancement of electrospun TPU fibers and mats, suggesting immense potential for smart textiles and thermal management applications.

The preparation of polystyrene/nickel core-shell particles for anisotropic conductive films (ACFs)

The use of core-shell conductive microspheres as conductive fillers for anisotropic conductive films (ACFs) has broad application prospects for high-precision circuit connections. However, existing preparation methods suffer from environmental pollution and a relatively long processing procedure. Therefore, we propose a bio-inspired, simple, and environmentally friendly method for preparing PS/Ni core-shell conductive particles suitable for ACFs. Specifically, this study utilized the oxidative self-polymerization of dopamine (DA) to modify the surface of polystyrene (PS) microspheres. The catechol groups in polydopamine (PDA) act as both reducing agents and anchor groups for palladium (Pd) atoms to catalyze the electroless nickel plating. Results indicated that the amount of (PDA) on the PS surface and the morphology of the formed nickel-phosphor (NiP) layer were regulated by adjusting the DA polymerization time and concentrations. The prepared PS-PDA/Ni conducting particles with an average diameter of 2 ± 0.2 μm has a low density (1.5 g/cm3) and can be applied to ACFs. The application of the prepared ACFs was demonstrated by bonding two flexible print circuits (FPC) with a line spacing of 200 μm. Good adhesion, conductivity, and anisotropic properties were observed in the bonded FPC-200s. This study provides useful information for producing suitable conductive particles with easy synthesis for ACFs applications.

Exploring the Elastomer Influence on the Electromechanical Performance of Stretchable Conductors.

Stretchable electronics has received major attention in recent years due to the prospects of integrating electronics onto and into the human body. While many studies investigate how different conductive fillers perform in stretchable composites, the effect of different elastomers on composite performance, and the related fundamental understanding of what is causing the performance differences, is poorly understood. Here, we perform a systematic investigation of the elastomer influence on the electromechanical performance of gold nanowire-based stretchable conductors based on five chemically different elastomers of similar Young's modulus. The choice of elastomer has a huge impact on the electromechanical performance of the conductors under cyclic strain, as some composites perform well, while others fail rapidly at 100% strain cycling. The lack of macroscopic crack formation in the failing composites indicates that the key aspect for good electromechanical performance is not homogeneous films on the macroscale but rather beneficial interactions on the nanoscale. Based on the comprehensive characterization, we propose a failure mechanism related to the mechanical properties of the elastomers. By improving our understanding of elastomer influence on the mechanisms of electrical failure, we can move toward rational material design, which could greatly benefit the field of stretchable electronics.

Mechanical properties of composite materials with low-covered polyrotaxane and plasma-surface-modified hexagonal boron nitride

An effective method for fabricating flexible materials containing thermally conductive fillers, such as hexagonal boron nitride (hBN), utilizes plasma surface modification and polyrotaxane (PR) with movable cross-linking points. This study demonstrated that lowering the coverage rates of PR composites increased the mobility of the cross-linking points. Plasma surface modification improved the dispersion of hBN and enabled homogeneous deformation of the PR composites owing to movable cross-linking points. Studying the deformation with a model including a finite extension effect indicated that the sliding range in the low-covered PR composites was extended compared to that in the high-covered PR composites, resulting in a smaller Young’s modulus, longer extension, and higher toughness.