Uniaxial Tension Conditions Research Articles

The role of coherent nano precipitates on stacking fault and deformation twin formation during tensile deformation of wire arc additive manufactured nickel-aluminum-bronze

The strain hardening mechanisms and dislocation interactions of a wire arc additively manufactured (WAAM) nickel-aluminum-bronze (NAB) alloy was investigated using multi-scale characterization approach cross-correlating scanning electron microscopy (SEM), SEM-based electron back-scatter diffraction (EBSD), site- and crystallographic orientation-specific focused ion beam (FIB) nanofabrication, scanning transmission electron microscopy (STEM) and STEM-based energy dispersive X-ray spectroscopy (EDS). Flat, rectangular dog bone specimens were strained under uniaxial tension conditions. To understand the micro- and nanometer scale deformation mechanisms throughout the microstructure, tensile test specimens were interrupted near the yield strength and ultimate tensile strength. STEM microstructural characterization revealed that tensile deformation occurs by planar slip and multiple slip bands interacting on different {111} planes as well as the nucleation of dislocations from the interfaces associated with grains and secondary phase particles. To the authors knowledge for the first time the Center of symmetry (COS) analysis revealed that in both samples the shearing of nanoscale precipitates led to the formation of extended stacking faults including a combination of intrinsic stacking faults and 2-layer extrinsic stacking faults. At high strain levels more dislocations and stacking faults were nucleated, as well as intersecting slip bands further facilitating the activation of the stair-rod cross-slip mechanism and thickening of an ESF to create a 3-layer nano-twin. Activated mechanisms of plastic deformation and associated role of the precipitates are discussed with respect to the microscopic strength-plasticity characteristics as well as macroscopic mechanical properties of WAAM NAB alloy.

Evaluating the effects of nonlocality and numerical discretization in peridynamic solutions for quasi-static elasticity and fracture

The difference between the computational peridynamic results and the corresponding exact classical solutions is contributed by the error induced by numerical discretization and the nonlocality-induced difference. To evaluate and compare these contributions and investigate their dependence on the peridynamic influence functions, in this paper, we apply different peridynamic influence functions and different horizon factors (m, the ratio between the horizon size and the grid spacing) to conduct static (or quasi-static) tensile numerical tests. We calculate the difference between the peridynamic solutions and the corresponding classical solutions for static uniaxial tension of thin plates with or without hole, the J-integral of a single crack under Mode I loading condition, and the quasi-static fracture in a perforated thin plate. For the case of uniaxial tension in a thin, homogeneous plate, we separate the effects of nonlocality and numerical discretization by implementing the boundary conditions in different ways. The numerical results show that both the effects of nonlocality and numerical discretization correspond to the nonlocal constants of the influence functions (with few exceptions). For problems with the presence of the peridynamic surface effect, such as holes, influence function with weaker nonlocality is a better choice to obtain more accurate results.

Effect of Combined Laser Thermal and Shock Wave Effects on the Mechanical and Tribological Properties of Steels.

Herein, we present the results of an experimental study on the mechanical properties of Fe-C alloys with different carbon contents (0.2, 0.45, and 0.8%) in a wide range of deformation rates (10-3-103 s-1) and abrasive wear resistance, which underwent combined laser thermal (laser surface hardening-LSH) and laser shock wave (Laser Shock Peening-LSP) processing. The combined treatment modes included a different sequence of exposure to laser thermal and laser-induced shock pulses on the material. The amplitude and duration of laser-induced shock waves were measured using a laser Michelson interferometer. The mechanical properties of steel samples were studied under conditions of uniaxial tension under static loads on a standard universal testing machine, the LR5KPlus, and under dynamic loading, tests were carried out on a specialized experimental complex according to the H. Kolsky method using a split Hopkinson rod. The abrasive wear resistance of hardened surfaces was studied using the Brinell-Haworth method. Studies have shown that the use of a combination of LSH and LSP treatments leads to an increase in both the mechanical properties of steels and abrasive wear resistance compared to traditional laser hardening. It has been established that in the combinations considered, the most effective is laser treatment, in which LSP treatment is applied twice: before and after LSH. Thus, after processing steels using this mode, an increase in the depth of the hardened layer was recorded-by 1.53 times for steel 20, by 1.41 times for steel 45, and by 1.29 times for steel U8-as well as a maximum increase in microhardness values by 22% for steel 20, by 27% for steel 45, and by 13% for U8 steel. The use of this mode made it possible to obtain the maximum strength properties of the studied materials under static and dynamic loading, which is associated with an increase in the volume fraction of the strengthened metal and high microhardness values of the strengthened layer of traditional LSH. The dependences of abrasive wear of the studied steels after various combinations of LSP and LSH impacts were established. It is shown that the greatest wear resistance of the studied steels is observed in the case when the LSH pulse is located between two LSP pulses. In this case, abrasive wear resistance increases by 1.5-2 times compared to traditional LSH.

STRENGTH AND DUCTILITY CHARACTERISTICS OF METAL ALLOYS AND STAINLESS STEELS CREATED BY WIRE-ARC SURFACING IN A WIDE RANGE OF STRAIN RATES

To select rational parameters of the process of hybrid additive manufacturing of structures made of structural metal alloys and stainless steels, mechanical characteristics capable of serving as indicators of material quality were determined. The most advanced technologies of additive manufacturing by wire-arc surfacing (plasma, plasma arc with a melting electrode, including cold metal transfer) with layer-by-layer forging with a pneumatic impact tool and subsequent heat treatment were used. Aluminum-magnesium alloy AlMg5, titanium alloy Ti-6Al-4V, austenitic stainless steels 12Cr18Ni10Ti (AISI 321) and AISI 308LSi have been studied. Samples were cut from the blanks created by additive manufacturing – blades for standard tests for static uniaxial tension and cylinders for high-speed compression tests by the Kolsky method on a Hopkinson split bar. According to the registered and processed stress–strain curves for all materials, standard strength and ductility characteristics and the Johnson – Cook law of deformation and speed hardening were determined. For a correct assessment of the mechanical properties of additively produced materials, these tests were also carried out for each of them in the form of annealed rolled products. It is established that to compare the efficiency of various technological parameters of additive manufacturing, it is advisable to use static tensile strength and uniform elongation to rupture, having the smallest statistical variation. It was also found acceptable to approximate the Johnson – Cook law of the deformation curves of each of the studied materials according to averaged data, including various technological modes. Certain mechanical characteristics seem to be necessary for the search for effective modes of hybrid additive manufacturing and numerical calculation of various elastic-plastic problems in a dynamic formulation for the studied materials for design and technological needs.

Structure and tensile fracture mechanism of aluminum matrix composites produced by internal oxidation

This article presents experimental results of resistance against fracture upon static tension of cast aluminum matrix composites based on aluminum with various content of Al2O3 strengthening phase. The cast aluminum matrix composite materials were produced by the technology based on burnout of aluminum melt upon interaction with oxygen. Two batches of ingots with various content of solid phase were smelted for tests of static strength. The average particle size of strengthening phase of predominantly prismatic morphology was 60–80 μm, and their content varied from 15 to 25 %. The fracture surfaces obtained upon static uniaxial tension of the considered samples were studied on the samples destroyed at maximum stress. The fracture surfaces were analyzed using an optical microscope with expanded options due to improved long-focus system and digital processing of images based on unique procedure of 3D structure analysis. For indepth analysis of characteristic fracture region a scanning electron microscope was used equipped with energy and wavelength dispersive elemental analyzers. It was established in the studies that in the samples with lower content of dispersed phase, the fracture is characterized by mixed heterogeneous in terms of macrogeometry pattern. This can be interpreted as dry fibrous fracture with visible crystalline pimples and breakaways. With an increase in the solid phase, a mixed, sufficiently homogenous in terms of macrogeometry, fracture pattern of fanlike fibrous structure can be observed. Crystalline pimples were also detected of a different fracture surface area, as well as breakaways of other geometrical sizes. The features of changes in the relief of fracture surface and the fracture mechanisms of the obtained composites have been detected and described.

Characterization and Modeling of Anisotropic Fracture of Advanced High-Strength Steel Sheets

<div class="section abstract"><div class="htmlview paragraph">As an engineering approach of balanced complexity and accuracy, the Generalized Incremental Stress-State dependent damage Model (GISSMO) in LS-DYNA<sup>®</sup> has now been widely adopted by the automotive industry to predict metallic materials’ fracture occurrences in both forming and crashworthiness simulations. Calibration of the nominal GISSMO is typically based on material characterization data along a certain representative material orientation. Nevertheless, many rolled or extruded metallic materials, such as advanced high-strength steel (AHSS) sheets, exhibit accentuated anisotropic fracture behavior, even though, notably, some of these materials show comparatively weak anisotropic plasticity in the meantime. Accordingly, in this work, the deformation and fracture behavior of a selected AHSS grade, Q&P980 steel, was first characterized based on a series of mechanical experiments under simple shear, uniaxial tension, plane strain, and equi-biaxial tension conditions. Then, material models were calibrated based on the plasticity and fracture data. Two fracture models, either stress- or strain-based, were applied to fit the fracture loci of the target material, which then could be directly implemented into the material cards in LS-DYNA<sup>®</sup>. Particularly, to simulate the anisotropic fracture behavior of the target material, an extended GISSMO material card (eGISSMO) was introduced and highlighted in this work. Unlike the nominal GISSMO, the eGISSMO integrated the different anisotropic fracture loci and damage accumulation along three material orientations (longitudinal, diagonal, and transverse) into a single material card. In the subsequent validation based on a customized three-point-bending (3PB) testing setup on hat-section samples, only the finite element (FE) model using the calibrated eGISSMO successfully simulated the anisotropic fracture bifurcation observed in the actual experiments.</div></div>

Preliminary assessment of the possibility to use large-diameter pipes of Х52 steel for transportation of pure gaseous hydrogen under pressure

To assess resistance to hydrogen embrittlement caused by the presence of hydrogen in the transported product, and, accordingly, suitability of pipes for hydrogen transport, the base metal of large-diameter pipes of X52 strength class manufactured by JSC “ChelPipe” (part of the PJSC “TMK” group of companies) was studied. The work included the study of pure gaseous hydrogen effect under pressure up to 10 MPa on change in mechanical characteristics of the base metal of large-diameter pipes (LDP) during preliminary hydrogen charging for various time periods in a stationary autoclave under pressure, and during simultaneous loading with a slow strain rate (SSRT) under expected operating conditions. Results of the X52 LDP metal study show that there is no significant impact on the effect of gaseous hydrogen under pressure for up to 144 hours on mechanical characteristics of the base metal determined by static uniaxial tension (decrease in ductile characteristics does not exceed 9 %). During SSRT at a rate of not more than 1·10–6 s–1 in pure gaseous hydrogen environment under a pressure of 10 MPa, the change in strength and ductile characteristics does not exceed 13 % in comparison with reference tests in nitrogen environment under the same pressure. The results obtained allow us to consider that the base metal of low-alloy pipe steel with ferrite-perlite microstructure of X52 strength class is sufficiently resistant to hydrogen embrittlement. Final confirmation of the possibility to use LDP made from steel under study will be the results of further qualification tests, including the study of the weld metal and heat-affected zone properties.

Atomic investigation on optimal interfacial bonding for enhanced fracture properties in polymer nanocomposites

Functionalization of nanofillers is known to have stiffening and strengthening effects on nanocomposites through improved interfacial bonding. However, the optimality in the interfacial bonding is generally not reported in the literature. This issue is addressed here through a series of reactive molecular dynamics simulations on carbon nanotube reinforced polymer nanocomposite. For various degrees of functionalization, uniaxial tension conditions are simulated to study the stress–strain behavior, crack propagation, and fracture toughness. The J-integral is used to quantify the fracture toughness. Through these simulations we demonstrate the existence of an optimal degree of functionalization for maximum enhancement in elastic property, tensile strength, ductility, and fracture toughness. The underlying mechanics behind this optimality is identified through careful studies on crack propagation mechanisms, including crack arresting and formation of new crack surfaces. This optimality, which might also be expected in other material systems, will help in designing efficient nanocomposites.

Characteristics of the deformation diagram of AMg6 alloy

The parameters of the deformation of AMg6 alloy diagram under conditions of uniaxial tension were studied, taking into account the areas of material strengthening. The dependence of the change in magnitude of deformation occurring after jump-like increments in deformation caused by the destruction of dispersed phases in this alloy was revealed. A method of taking into account the revealed regularities in predicting the general deformation of AMg6 alloy based on the histogram of distribution of dispersed particles in the material is proposed.

The change of glass transition temperature under general stress state in amorphous materials

The phenomenon of the change in glass transition temperature (Tg) upon externally applied stresses in amorphous materials has been known for a long time. However, most of the existing works focus on the effects of hydrostatic stress state, while the effect of a general stress state on glass transition behaviors remains largely unknown. In this work, molecular dynamics (MD) simulations are first performed on typical amorphous polymers and alloys to probe the change of Tg under different stress states. It is found that Tg changes linearly with pure hydrostatic stress, while under shear stress, Tg changes nonlinearly with the stress magnitude. This further leads to an asymmetric change in Tg under uniaxial tension and compression loading conditions. Based on the above observations, a theoretical model based on the free volume theory and Eyring model is proposed to quantify the change of Tg under general stress states. Comparison with simulation results and existing experimental data reported in the literature demonstrate that the theoretical model can capture the stress dependence of Tg in amorphous materials. Potential applications in tuning Tg through external stress and the sensitivity of Tg to hydrostatic and shear stresses for different amorphous materials are subsequently discussed. The current work reveals the dependence of Tg on general stress states, pointing out potential routes to tune the mechanical properties of amorphous materials.

Superplastic forming of EK61 nickel-based superalloy with ultrafine-grained structure

The formation of an ultrafine-grained structure in the heat-resistant nickel-based EK61 superalloy makes it possible to realize the effect of low-temperature superplasticity. This is important for the development of resource-saving technologies for forming hollow products of complex configuration. The study of mechanical properties of the nickel-based EK61 superalloy with ultrafine-grained structure under conditions of uniaxial tension and compression at temperatures of 650 – 850°C and strain rates of 10−3 – 10−4 s−1 was carried out. The process of superplastic forming (SPF) under conditions of low-temperature superplasticity of ultrafine-grained sheet blanks from the EK61 superalloy using cylindrical matrix has been studied. It was found that after SPF, a homogeneous equiaxed ultrafine-grained duplex structure is preserved in the samples.

Mechanical and Thermal Properties of Aluminum Matrix Composites Reinforced by In Situ Al2O3 Nanoparticles Fabricated via Direct Chemical Reaction in Molten Salts

The development of novel methods for industrial production of metal-matrix composites with improved properties is extremely important. An aluminum matrix reinforced by “in situ” α-Al2O3 nanoparticles was fabricated via direct chemical reaction between molten aluminum and rutile TiO2 nanopowder under the layer of molten salts at 700–800 °C in air atmosphere. Morphology, size, and distribution of the in situ particles, as well as the microstructure and mechanical properties of the composites were investigated by XRD, SEM, Raman spectra, and hardness and tensile tests. Synthesized aluminum–alumina composites with Al2O3 concentration up to 19 wt.% had a characteristic metallic luster, their surfaces were smooth without any cracks and porosity. The obtained results indicate that the “in situ” particles were mainly cube-shaped on the nanometer scale and uniform matrix distribution. The concentration of Al2O3 nanoparticles depended on the exposure time and initial precursor concentration, rather than on the synthesis temperature. The influence of the structure of the studied materials on their ultimate strength, yield strength, and plasticity under static loads was established. It is shown that under static uniaxial tension, the cast aluminum composites containing aluminum oxide nanoparticles demonstrated significantly increased tensile strength, yield strength, and ductility. The microhardness and tensile strength of the composite material were by 20–30% higher than those of the metallic aluminum. The related elongation increased three times after the addition of nano-α Al2O3 into the aluminum matrix. Composite materials of the Al-Al2O3 system could be easily rolled into thin and ductile foils and wires. They could be re-melted for the repeated application.

Effect of Structure and Hydrogen on the Short-Term Creep of Titanium Ti-2.9Al-4.5V-4.8Mo Alloy.

In this paper, the effect of hydrogenation, in the amount of 0.15 wt.%, on the short-term creep of a titanium Ti-2.9Al-4.5V-4.8Mo alloy in fine-grained (FG) and ultrafine-grained (UFG) states is studied at 723 K. The UFG structure was formed by the method of pressing with the change of the deformation axis and gradual temperature decrease. Creep tests are performed under conditions of uniaxial tension at a constant load for the creep rates at an interval of (10−7 ÷ 10−6) s−1. The UFG alloy’s resistance to creep under the investigated conditions is revealed to be substantially lower than in the FG state. When hydrogen presents in the alloy in a solid solution, a 1.3–2.5-fold rise in the value of the steady-state creep rate for the hydrogenated FG and UFG alloys is observed. The creep of the non-hydrogenated FG and UFG alloys is described by the creep power law. The presence of dissolved hydrogen leads to a violation of the creep power law. The values of stress sensitivity indices, steady-state creep rate, and effective creep activation energy are determined. The relationships between the hydrogenation, structure, and creep mechanisms of the alloy at the steady-state are discussed.

Experimental and numerical study on tensile properties of bolted GFRP joints at high and low temperatures

This paper presents both experimental and numerical studies on bolted glass fiber reinforced polymer (GFRP) joints subjected to uniaxial tension and different thermal conditions (−20 ℃, 20 ℃ and 60 ℃). Laboratory tests are conducted to obtain strength, elastic modulus and deformation of the joints. The numerical model is developed using the discrete element method (DEM) that can predict not only the above properties of the joints, but also the failure modes with detailed meso/micro damages that are in consistent with the observations from the tests. The DEM model is also used in the parametric studies to study the influence of the end distance to bolt/hole diameter ratio and the lap width to bolt/hole diameter ratio on the mechanical properties and failure models of the joints.

An improved yield criterion characterizing the anisotropic and tension-compression asymmetric behavior of magnesium alloy

A novel yield criterion based on CPB06 considering anisotropic and tension-compression asymmetric behaviors of magnesium alloys was derived and proposed (called M_CPB06). This yield criterion can simultaneously predict the yield stresses and the Lankford ratios at different angles (if any) under uniaxial tension, compression, equal-biaxial and equal-compression conditions. Then, in order to further describe the anisotropic strain-hardening characteristics of magnesium alloy, the proposed M_CPB06 criterion was further evolved to the M_CPB06ev model by expressing the parameters of the M_CPB06 model as functions of the plastic strain. As the model was developed, the stresses and Lankford ratios of AZ31B and ZK61M magnesium alloys at different angles under tensile, compressive and through-thickness compressive conditions were used to calibrate the M_CPB06/M_CPB06ev and the existing CPB06ex2 model. Calibration results reveal that compared with the CPB06ex2 yield criterion with equal quantity of coefficients, the M_CPB06 criterion exhibits certain advancement, and meanwhile the M_CPB06ev model can relatively accurately predict the change of the yield locus with increase of the plastic strain. Finally, the M_CPB06ev model was developed through UMAT in LS-DYNA. Finite element simulations using the subroutine were conducted on the specimens of different angles to the rolling direction under tension and compression. Simulation results were highly consistent with the experimental results, demonstrating a good reliability and accuracy of the developed subroutine.

Review of the analysis of the experimental data on secondary creep and creep rupture

The review examines the works in which the results of the analysis of experimental data for secondary creep and creep rupture are presented. These experimental data have been obtained for various metallic materials under uniaxial tension and complex stress conditions. The results of the analysis of these experimental data are given in the review.

Application of a computational and experimental method of analysis the complexly stressed state of rubber membranes for effective solutions for their production

The competitiveness of rubber membranes determined by their durability, quality, reliability, including the time required to create. During operation, the membranes undergo complex deformations, as a result of which a large number of potential destruction zones of a different nature arise, which can lead to the failure of the product. The standard test methods used in the development of formulations for membranes involve testing the material under uniaxial tension conditions in most cases and do not take into account the actual loading conditions of the product during operation, which significantly increases the development time of new formulations for membranes. The paper presents and applies in practice a computational and experimental method of analysis the complexly stressed state of rubber membranes, including carrying out simple laboratory tests in a heterogeneous complexly stressed state, which is realized during the operation of rubber membranes, and analyzing the stress-strain state by the finite element method. An inhomogeneous complexly stressed state was realized by forcing the rubber membrane with a spherical indenter. The application of a computational-experimental method for analyzing the complexly stressed state of rubber membranes is considered on the example of a rubber corrugated membrane of an automatic valve of a bag filter purge system. An assessment of the physical and mechanical properties of rubbers in a heterogeneous complexly stressed state was carried out, as well as an analysis of the stress-strain state of the membrane when it was loaded with a spherical indenter, which made it possible to identify the most dangerous zones of the section. The complex use of this method made it possible to improve the resource of this corrugated membrane by thirty five percent in comparison with the standard, while reducing the creation time.

Кинетические уравнения ползучести и повреждаемости для описания материалов с немонотонной зависимостью деформации при разрушении от напряжения

Introduction. Reducing the level of damage accumulation during pressure treatment of materials at elevated temperatures in creep and close to superplasticity modes in the manufacture of parts can significantly increase its service life in the cold state. Finding temperature and power conditions leading to a reduction in damage of material during the production process and operation is an important task. The purposes of the work: 1) to show the possibility of using the Sosnin-Gorev creep and damage model for alloys with a non-monotonic dependence of strain at fracture on diagrams with creep curves; 2) to carry out comparative analysis of damage accumulation under conditions of uniaxial tension at constant stress and at constant strain rates for alloy with such a dependence. Research methods. Used scalar damage parameter is equated to the normalized deformation, i.e. to the ratio of the current strain to the fracture strain. To find the coefficients of relations creep and damage, the similarity of the creep curves in the normalized values “normalized strain – normalized time”, i.e. the presence of single normalized curve of damage accumulation is checked. The least squares method is used to approximate the experimental data. Numerical integration methods are used for comparative analysis of deformation modes. Results and discussion. Determination of the parameters of the creep and damage equations by the method of a single normalized curve is carried out on the example of experimental data for steel 12Kh18N10T (12Cr18Ni10Ti) at 850 °C, which has a minimum of fracture strain in diagrams with creep curves. Analysis of the static and kinematic modes of deformation for studied material showed that damage accumulation in both cases is practically the same for stresses close to the stress at which this minimum is reached. If the stresses are lower, then the lower level of damage accumulation will be in the kinematic mode; if the stresses above the minimum value, then the static mode will lead to a lower level of damage accumulation. Application. The obtained results can be useful when choosing rational modes of forming structural elements from alloys with a non-monotonic dependence of the fracture strain on stress, as well as in evaluating it for long-term strength during operation.

On the transformation pathways in TRIP/TWIP Ti–12Mo alloy

Diverse pathways of the deformation-induced transformations are investigated in the β-metastable Ti–12Mo alloy displaying combined TWIP ({332}<113>β twinning) and TRIP (stress-induced α″) effects by means of Schmid factor analysis and in-situ microstructural characterizations. Two sets of Schmid factors, for {332}<113>β twinning and stress-induced martensite, are calculated in grains of random orientation under uniaxial tension condition. Using in-situ EBSD characterization under tension, the correspondence is mapped between primary transformation products and the grain orientations. The correspondence results graphically in four grain-orientation domains in the inversed pole figure triangle, being twin-dominated, martensite-dominated, combination of both, and the domain unfavorable for both transformations. It is also found that the crystallographic partition of the domains, i.e. the selection of transformation pathways with respect to grain orientations, is related to the threshold of Schmid factor for the activation of each transformation and the transformation strain of the corresponding martensite variant. Guided by transformation partition mapping, grains at two special orientations, dominated by stress-induced martensite with-or-without primary {332}<113>β twinning, are targeted in in-situ microstructural observations to clarify the transformation pathways and the underlying deformation mechanisms. Among the different pathways revealed, experimental evidences are highlighted on the unprecedented formation mechanisms of {332}<113>β twins assisted by martensite {130}<310>α″ deformation twinning via two different ways.

Laser Beam Drilling of Inconel 718 and Its Effect on Mechanical Properties Determined by Static Uniaxial Tensile Testing at Room and Elevated Temperatures.

Particularly in the aerospace industry and its applications, recast layers and microcracks in base materials are considered to be undesirable side effects of the laser beam machining process, and can have a significant influence on the resulting material behavior and its properties. The paper deals with the evaluation of the affected areas of the Inconel 718 nickel-base superalloy after its drilling by a laser beam. In addition, measurements and analyses of the mechanical properties were performed to investigate how these material properties were affected. It is supposed that the mechanical properties of the base material will be negatively affected by this accompanying machining process phenomenon. As a verification method of the final mechanical properties of the material, static uniaxial tension tests were performed on experimental flat shape samples made of the same material (Inconel 718) and three different thicknesses (0.5/1.0/1.6 mm) which best represented the practical needs of aerospace sheet metal applications. There was one hole that was drilled with an angle of under 70° in the middle of the sample length. Additionally, there were several sets of samples for each material thickness that were drilled by both conventional and nonconventional methods to emphasize the effect of the recast layer on the base material. In total, 192 samples were evaluated within the experiment. Moreover, different tensile testing temperatures (room as 23 °C and elevated as 550 °C) were determined for all the circumstances of the individual experiments to simulate real operation load material behavior. As a result, the dependencies between the amount of the recast layer and the length of the microcracks observed after the material was machined by laser beam, and the decrease in the mechanical properties of the base material, were determined.