Proppant flowback is a common phenomenon after hydraulic fracturing of oil and gas wells. Especially in the large-scale sanding mode of horizontal wells, sand production after fracturing is usually serious. Proppant flowback can not only clog wellbore and wear out equipment, add additional hauling and disposal costs, but also reduce conductivity of the propped fractures, severely affecting oil and gas production. However, there is still a lack of effective means for locating sand production in horizontal wells. Traditional tracer proppants mainly use radioactive elements to monitor the shape of fractures, but they cannot tell the location and amount of sand production. In this work, dye tracer proppant of eight different colors was prepared by dyeing quartz sand proppant. The results show that all the eight kinds of dyes can dye the quartz sand proppant effectively and evenly. The optimal ratio of proppant mass to MB solution volume was determined to be 1:0.015, and the ratio of proppant mass to fixing agent volume was 1:0.0125. The dyed tracer proppant showed good dyeing stability at pH values of 6–13 and surfactant concentrations of 0–200 mg/L. The salinity and fracturing fluid did not affect its stability, and temperature had a negative effect on the stain stability. However, even in the most severe case of decolorization in the experiment, that is, after the dyed proppant was soaked for 24 h at a high temperature of 120 °C, the color of the dried dyed proppant was still clearly distinguished from that of ordinary quartz sand. In theory, using these dyed proppants can potentially tell quantitively the location and volume of sand production during horizontal large-scale fracturing flowback. Since this method has not been used in hydraulic fracturing, it only provides a new way to monitor the sand production of horizontal wells after fracturing. It can provide valuable data for adjusting subsequent fracturing process and has important implications for improving efficiency of fracturing operation of unconventional oil and gas reservoirs.
Read full abstract