Concentrated Sulfuric Acid Research Articles

The ultrasound leaching kinetics of copper in the H2SO4 dissolution process

ABSTRACT The atmospheric immersion copper dissolution method, commonly employed in the current copper foil production process, is confronted with challenges such as low oxidation ability and the formation of passivation layers on the copper surface. These issues result in slow copper dissolution rates, significantly restricting copper foil production. To overcome this limitation, ultrasound is used to improve the copper dissolution process. The impact of ultrasound on the rate and kinetics of copper dissolution in a sulfuric acid solution was studied. Various factors, including ultrasound power, temperature, Cu2+ concentration, sulfuric acid concentration, and air flow rate, were analysed to assess their influence on the rate of copper dissolution. The optimised dissolution conditions were determined to be 30 g/L Cu2+, 120 g/L sulfuric acid, 300 mL/min air flow, 60°C, and 300 W ultrasonic power. The copper dissolution rate is 1.96 times higher when ultrasound is applied compared to conventional conditions. According to the kinetic study, ultrasound reduced the apparent activation energy from 61.12 kJ/mol to 46.44 kJ/mol, significantly lowering the potential barrier for copper dissolution. This study provides valuable insights for accelerating the dissolution process of copper using ultrasound-assisted technology.

Asymmetrically Wettable, PET/PA6, Hollow, Segmented-Pie, Microfiber Nonwovens for a Synthetic Leather Base.

PET/PA6, hollow, segmented-pie, microfiber nonwovens (PET/PA6 HSMNs) play an important role in a microfiber, synthetic leather base. Most of the current PET/PA6 HSMNs generally lack in hygiene performance. Moreover, there is an urgent need for the asymmetric wettability of PET/PA6 HSMNs to ensure the comfort of clothing. In this work, a novel, asymmetrically wettable, PET/PA6 HSMN with a gradient structure is proposed, which can regulate liquid adsorption and directional transport. An MOF-303 was successfully synthesized and loaded onto the PET/PA6 HSMN, which had been pre-treated with gradient hydrolysis under sulfuric acid. The droplet quickly permeated the modified PET/PA6 HSMN, and the droplet disappearance time decreased to 62.40 ms. The liquid strikethrough time of the modified PET/PA6 HSMN reached 5.16 s. The maximum adsorption capacity of the modified PET/PA6 HSMN was 68.161 mg/g, which was improved by 122.83%. In addition, the air permeability of the pre-treated PET/PA6 HSMN increased from 308.70 mm/s to 469.97 mm/s, with the sulfuric acid concentrations increasing from 0% to 20%, and the air permeability of the modified PET/PA6 HSMN decreased gradually from 247.37 mm/s to 161.50 mm/s. Furthermore, the tensile strength of the modified PET/PA6 HSMN treated with sulfuric acid and MOF-303 was also obviously enhanced compared with the PET/PA6 HSMN treated with pure sulfuric acid. This PET/PA6 HSMN, with asymmetric wettability, owing to its high hygiene performance and water transport capabilities, is promising and able to extend the application of a microfiber synthetic leather base for clothing.

EXTRACTION OF CHROME FROM FERROCHROME PRODUCTION SLAG USING THE SULFURIC ACID METHOD

Currently, the development of industrial waste recycling processes that reduce the anthropogenic load on the biosphere and ensure the rational use of natural resources is an urgent task. Technogenic waste from ferrochrome production contains chromium, which is one of the most toxic components of industrial waste. To extract chromium from them, the most acceptable method is acid leaching. The purpose of the work is to study the influence of temperature, process duration and H2SO4 concentration on the extraction of chromium from high-carbon ferrochrome slag into a sulfuric acid solution. Using mathematical planning of a 3-factor experiment, experiments were carried out to extract chromium from the slags of high-carbon ferrochrome production. The H2SO4 concentration was varied from 5 to 95% by diluting the concentrated acid. The duration of the process ranged from 10 to 180 minutes at S:L = 1:30, the temperature varied from 22 to 90 °C. Results and discussion. The maximum transition of chromium into acid occurs at a temperature of 76-90 °C and a process duration of 145-180 minutes. The degree of extraction reaches 97.9%. The smallest amount of chromium, about 20 mg/L, passes into the weakly concentrated H2SO4 solution, the degree of leaching is low and equal to 20.6%. When using 50% H2SO4, the highest degree of transition of Cr (94.8%) from ferrochrome slag to sulfuric acid occurs at a high temperature of 90 °C in 150-180 minutes. Deeper extraction of chromium cations into acid occurs at 80-90 °C. The maximum content of Cr3+ in the acid is achieved in 46-107 minutes and amounts to (0.33-0.68)%. Conclusions. It was revealed that with increasing process duration and increasing temperature, the degree of extraction increases. The maximum transition of chromium into acid from high-carbon ferrochrome slag occurs at a temperature of 76-90 °C and a process duration of 145-180 minutes. The degree of extraction reaches 97.9%. An increase in the temperature of the process of leaching chromium from VUVC with concentrated sulfuric acid initiates the extraction of chromium from the raw material.

Dehydration behaviors and properties of anhydrite II prepared by phosphogypsum with low-temperature calcination

Certain concentration H+ can combine with the crystal water to form the H3O+, influencing the stability of the crystal water in dihydrate so that can be completely removed under lower temperature. Therefore, this paper introduces a method wherein sulfuric acid is employed as a medium, facilitating direct dry mixing and low calcination temperatures to produce anhydrite II. Initially, the low and high calcination temperatures were determined as 280°C and 500°C, respectively, through XRD analysis of the phase composition of calcination products under varying conditions. Subsequently, the influence of different sulfuric acid contents and concentrations on the calcination products at 280°C was investigated. Additionally, the impact of sulfuric acid on the dehydration behavior of PG was analyzed using TG-DSC and FTIR. The present work also assessed the physical-mechanical properties of anhydrite II at 280°C and 500°C, along with their hydration activity and microscopic morphology. The results indicated that the optimal sulfuric acid content and concentration were determined as 2 % and 40 wt%, respectively, yielding dehydration temperatures of 86.08°C and 146.95°C. The water requirement (WR) for normal consistency for anhydrite II at 280°C was 0.68, exhibiting higher flexural and compressive strength compared to calcination at 500°C (WR=0.58), and the hydration rate at 28 days reached 78.5 %. At 280°C, the dihydrate crystals formed by anhydrite II at 28 days exhibited a compact microstructure characterized by relatively small crystals with well overlapping.

A new strategy for clean utilization of zinc oxide dust: Preparation of spinel zinc ferrite by solid phase reaction and its catalytic degradation of organic wastewater

The resource utilization of zinc oxide dust (ZOD) is mainly focused on the efficient recovery of zinc by acid leaching at present. Because of a large amount of iron in ZOD and zinc components existing in multi-phase, the problems of low zinc recovery and the separation of zinc and iron ions in the leaching solution are unavoidable. Considering the characteristics of ZOD and the advantages of spinel zinc ferrite (ZnFe2O4) in the advanced oxidation degradation of organic wastewater, a new strategy for clean utilization of ZOD is proposed. The leaching efficiency of soluble zinc components in ZOD reached 96.7 % by selective dissolution with low concentration sulfuric acid solution, and the leaching solution without iron ions can be directly used for electrolytic zinc recovery. The insoluble components of zinc and iron in the leaching residue were converted into ZnFe2O4 by solid phase roasting. By adjusting the roasting temperature, time and molar ratio of Fe/Zn in roasting process, the proportion of zinc elements in the form of ZnFe2O4 reached 99.56 % and a single spinel zinc ferrite product was obtained. Zinc ferrite product activated by ball milling for 2 h (ZFO-2) showed very high catalytic activity in the treatment of organic wastewater by peroxonosulfate (PMS). In the presence of 1 mM PMS and 1 g/L ZFO-2 at 20 °C, the ZFO-2/PMS system achieved a removal rate of over 90 % within 40 min for wastewater containing RhB, MO and MG (10 mg/L). In addition, ZFO-2 is ferromagnetic and easily recovered by magnetic separation. The new strategy proposed in this paper takes into account the efficient recovery of soluble zinc components and the cooperative high-value utilization of insoluble components of zinc and iron in ZOD, which is a comprehensive utilization method with more sustainable resource allocation.

Activated Biochar from Gracilaria Edulis Seaweeds: A Novel Biosorbent for Efficient Uranium Ion Removal in Wastewater Treatment

<p>The biosorption of uranium ions was explored through batch studies employing activated biochar derived from Gracilaria Edulis seaweeds. A chemical synthesis approach utilizing concentrated sulfuric acid created and activated the adsorbent material. SEM and FTIR measurements were used to characterize the adsorbent material, and EDX examination validated the adsorption of contaminants. The pH of the uranium-containing solution and the other parameters of reaction time, dose of biochar, concentration of uranium ions, and solution’s temperature were adjusted, and the impact of uranium ion adsorption efficiency was investigated. The adsorption nature and its process were analyzed using various kinetic and equilibrium studies. Metal absorption by the adsorbent is endothermic, according to thermodynamic experiments. Around 93.27% of uranium, and metal ions were recovered in an elution study by adding sulfuric acid in 0.3N. In summary, this study achieved an efficiency of 91.27% for uranium ions from the aqueous solutions using Gracilaria Edulis charcoal material as the adsorbent.</p>

A novel shotcrete accelerator prepared from industrial aluminum mud waste and its influence on cement hydration

In this study, the aluminum sulfate and industrial aluminum mud solid waste were respectively used to prepare shotcrete accelerators (named as AFA and AFS, respectively). A comparative analysis of their performance was conducted, and the underlying mechanisms were investigated. Different concentrations of sulfuric acid (25 %, 30 %, 35 %, 40 %, 45 % 50 % respectively) and liquid to solid ratios (2:1, 3:1, 4:1, 5:1, 6:1) were employed for the acid leaching of aluminum mud, among which 35 % mass concentration of sulfuric acid and 3:1 of liquid to solid ratio were identified as the optimal conditions according to the setting and hardening performance of cement. AFS exhibited superior effectiveness on enhancing the rapid setting and early age strength in cement pastes and mortars compared to AFA. The working mechanisms of AFA and AFS were revealed via the examination of ionic concentrations and pH values in pore solution, as well as the evolution of hydration heat and hydration products during the hydration process. The results showed that AFS generated higher concentration of Al3+ and SO42- ions during hydration as compared to AFA thus promoted the formation of a larger amount of ettringite. Moreover, the introduction of both AFA and AFS into cement pastes significantly lowered the pH values in pore solution, and AFS was more obviously, which accelerated the cement hydration process. This study presents an innovative approach in utilizing industrial aluminum mud solid waste for the development of a novel accelerator with promising performance characteristics, opening up new opportunities for its wide range of application.

Decomposition of zinc ferrite-based solid waste by reductive leaching: Leaching kinetics and mechanism

Zinc ferrite-based solid waste is a vital zinc and iron secondary source in view of the numerous zinc ferrite will be ineluctably produced and enters into slags or residues during zinc smelting process. In this study, a reductive leaching process with zinc sulfide powder was employed to decompose zinc ferrite from solid waste. The leaching efficiency of zinc and iron can reach 90.27 % and 81.96 %, respectively, while the process went to the 90th min at 90 ℃ under the conditions: sulfuric acid concentration of 500 g/L, liquid-to-solid ratio of 20 mL g−1, mass ratio of silver flotation tailings to zinc sulfide of 5/1, silver flotation tailings particle size of + 180–250 μm, rotary speed of 400 rpm. Then, this leaching process confirmed to shrinking core model and was conducted by surface chemical reaction after kinetics and thermodynamics investigations. Ultimately, according to various tested data, the corresponding reaction mechanism was speculated as: Fe3+ was reduced to Fe2+ by zinc sulfide and hydrogen sulfide which was the product of zinc sulfide with H+, resulting in potential reduction and H+ activity elevation, accelerating zinc dissolution eventually. Meanwhile, almost all zinc sulfide and hydrogen sulfide were oxidized to monomorphic sulfur by Fe3+ where the utilization ratio of zinc sulfide was 97.28 %.

Development of a high-speed and ultrasensitive UV/Vis-CM for detecting total triterpenes in traditional Chinese medicine and its application

This study proposes a novel colorimetric method based on the ultraviolet/visible spectrophotometry-colorimetric method (UV/Vis-CM) for detecting and quantifying total triterpenoids in traditional Chinese medicine. By incorporating the colourants 2-hydroxy-5-methylbenzaldehyde and concentrated sulfuric acid, triterpenoid compounds colour development became more sensitive, and the detection accuracy was significantly improved. 2-hydroxy-5-methylbenzaldehyde and concentrated sulfuric acid were incorporated in a 1:3 vol ratio at room temperature to react with the total triterpenes for 25 min, incorporated to an ice bath for 5 min, and then detected at the optimal absorption wavelength. The accuracy and reliability of this method were verified by comparison with high-performance liquid chromatography and four other colorimetric methods. Additionally, this approach has the advantages of not requiring heating during operation, high sensitivity, short usage time, low solvent usage, and low equipment costs. This study not only offers a reliable method for detecting total triterpenes in traditional Chinese medicine but also offers a rapid detection tool for on-site testing and large-scale screening, laying a foundation for the modernization of traditional Chinese medicine research, quality control, and drug development.

Stability and Structure of Potentially Atmospherically Relevant Glycine Ammonium Bisulfate Clusters.

New particle formation (NPF) is the process by which trace atmospheric acids and bases cluster and grow into particles that ultimately impact climate. Sulfuric acid concentration drives NPF, but nitrogen-containing bases promote the formation of more stable clusters via salt bridge formation. Recent computational efforts have suggested that amino acids can enhance NPF, predicting that they can stabilize new particles via multiple protonation sites, but there has yet to be experimental validation of these predictions. We used mass spectrometry and infrared spectroscopy to study the structure and stability of cationic clusters composed of glycine, sulfuric acid, and ammonia. When collisionally activated, clusters were significantly more likely to eliminate ammonia or sulfuric acid than glycine, while quantum chemical calculations predicted lower binding free energies for ammonia but similar binding free energies for glycine and sulfuric acid. These calculations predicted several low-energy structures, so we compared experimental and computed vibrational spectra to attempt to validate the computationally predicted minimum energy structure. Unambiguous identification of the experimental structure by comparison to these calculations was made difficult by the complexity of the experimental spectra and the fact that the identity of the computed lowest-energy structure depended strongly on temperature. If their vapors are present, amino acids are likely to be enriched in new particles by displacing more weakly bound ammonia, similar to the behavior of other atmospheric amines. The carboxylic acid groups were found to preferentially interact with other carboxylic acids, suggesting incipient organic/inorganic phase separation even at these small sizes.

High performance THz metasurface sensor based on modified-SWCNTs film for femtomolar protein detection

Terahertz (THz) metasurface sensor plays an important role in environmental monitoring, biomedical diagnostics, and materials science. However, most traditional THz metasurfaces for trace biological substance detection either suffer from high ohmic loss, or cannot achieve ultra-low concentration detection at the femtomolar level, which limits the application range of THz metasurfaces. Here, we propose a novel metasurface based on modified single-walled carbon nanotubes (SWCNTs) film for specific detection of SAA protein in femtomolar concentration. By modifying the SWCNTs film with concentrated sulfuric acid and introducing functionalized gold nanoparticles (Au-NPs), not only the non-resonant loss of the SWCNTs film was greatly reduced, but also the specific selection of trace SAA proteins was achieved. We experimentally demonstrated that the sensitivity of this THz metasurface sensor for SAA protein detection is 37.5 GHz/fM. In contrast to conventional metal or dielectric metasurfaces, because the unique mesh-like structure of the SWCNTs film can greatly increase the interaction between trace substances and the sensor, this new modifiable metasurface can achieve the lowest detection limit of 0.1 fM, which has increased by an order of magnitude. Our results provide a new and promising method for THz metasurfaces to realize high-performance biosensors.

Valorization of Afzelia bella oilseeds cake in bioethanol production using 1-butyl-3-methyl-imidazolium chloride ionic liquid and dilute sulfuric acid pretreatment

The use of renewable feedstocks and the variability of lignocellulosic feedstocks generating fermentable sugars also offer the advantages of the most abundant, sustainable and competitive non-food biomass. The aim of this study is to valorize the oilcake obtained from non-conventional Congolese Afzelia bella oilseeds, after extraction of the oil used in biodiesel production. The conversion of A. bella oilseeds cake into ethanol was carried out using the two methods of pretreatment (with the synthesized ionic liquid 1-butyl-3-methyl imidazolium chloride and dilute sulfuric acid), followed by hydrolysis with dilute sulfuric acid and fermentation by Saccharomyces cerevisiae. The lignocellulosic composition of the sample was 47.98% cellulose, 28.15% hemicellulose and 22.3% lignin. Pretreatment with 1-butyl-3-methyl-imidazolium chloride (ionic liquid) showed an increase in cellulose content of around 4.25% and hemicellulose content of around 7.7%, with simultaneous delignification of 12.25%. In contrast, with dilute sulfuric acid, the lignin and cellulose content of the sample fell to 3.88% and 1.88% respectively. Hemicellulose content, on the other hand, increased by only 3.58%. After dilute acid hydrolysis (5% H2SO4), the values for total reducing sugar, glucose and xylose were 66.06±1.34 mg.g-1; 36.25 ± 1.2 mg.g-1 and 29.71 ± 0.6 mg.g-1 respectively. The percentage conversion of sugars was 55.16 ± 0.5% for cellulose to glucose and 53.76 ± 0.75% for hemicellulose to xylose. The hydrolyzed product of the complex polysaccharide was then converted to ethanol using commercial yeast. Results showed an ethanol yield of around 10.3%, and Fourier Transform Infrared (FTIR) spectroscopy results confirmed bioethanol production. A. bella oilseeds cakes are therefore a potential source for ethanol production.

The Effect of Acid Hydrolysis on the Pickering Emulsifying Capacity of Tartary Buckwheat Flour.

The effect of sulfuric acid hydrolysis on the Pickering emulsifying capacity of Tartary buckwheat flour (TBF) rich in starch was evaluated for the first time. The results indicate that the sulfuric acid concentration and hydrolysis time had a significant impact on the Pickering emulsifying capacity of acid-hydrolyzed Tartary buckwheat flour (HTBF). A low sulfuric acid concentration (1-2 mol/L) could reduce the particle size of HTBF, but it also decreased the Pickering emulsifying ability. At a sulfuric acid concentration of 3 mol/L, appropriate treatment time (2 and 3 days) led to particle aggregation but significantly improved wettability, thereby resulting in a rapid enhancement in emulsifying capacity. Under these conditions, the obtained HTBF (HTBF-D2-C3 and HTBF-D3-C3) could stabilize medium-chain triglyceride (MCT)-based Pickering high-internal-phase emulsions (HIPEs) with an oil-phase volume fraction of 80% at the addition amounts (c) of ≥1.0% and ≥1.5%, respectively. Its performance was significantly superior to that of TBF (c ≥ 2.0%). Furthermore, at the same addition amount, the droplet size of HIPEs constructed by HTBF-D3-C3 was smaller than that of HTBF-D2-C3, and its gel strength and microrheological performance were also superior to those of HTBF-D2-C3, which was attributed to the higher wettability of HTBF-D3-C3. The findings of this study can facilitate the in-depth application of Tartary buckwheat and provide references for the development of novel Pickering emulsifiers.

A new polyazomethine-based pyrazole moiety and its reinforced nanocomposites @ ZnO for antimicrobial applications

ABSTRACT A new class of biologically active polyazomethine/pyrazole and their related nanocomposites, polyazomethine/pyrazole/zinc oxide nanoparticles, have been successfully synthesized through the polycondensation technique in the form of polyazomethine pyrazole (PAZm/Py4–6) and polyazomethine/pyrazole/zinc oxide nanoparticles (PAZm/Py/ZnOa-c). The polymeric nanocomposites were prepared with a 5% loading of zinc oxide nanofiller using the same preparation technique, in addition to the help of ultrasonic radiation. The characteristics of the new polymers, such as solubility, viscometry, and molecular weight, were examined. All the polymers were completely soluble in the following solvents: concentrated sulfuric acid, formic acid, dimethylformamide, dimethyl sulfoxide, and tetrahydrofuran. Furthermore, the weight loss of the polyazomethine pyrazole (4, 5, and 6) at 800 °C was 67%, 95%, and 86%, respectively, which indicates the thermal stability of these polymers. At 800 °C, the polyazomethine/pyrazole/zinc oxide nanoparticles (a, b, and c) lost 74%, 68%, and 75% of their weight, respectively. This shows that adding zinc oxide nanoparticles made these compounds more stable at high temperatures. The X-Ray diffraction pattern of the polyazomethine pyrazole (PAZm/Py4–6) shows a number of sharp peaks with varying intensities. The polymers that were studied had straight crystal structures. Furthermore, the measurements of polyazomethine/pyrazole/zinc oxide nanoparticles (PAZm/Py/ZnOa-c) indicate a good merging of zinc oxide nanoparticles into the matrix of polymers. The antimicrobial activity of polymers and polymer nanocomposites was tested against some selected bacteria and fungi. The synthesized polymer (c) shows the highest activity against the two types of gram-negative bacteria selected. Most tested compounds were found to be effective against gram-positive bacteria except polyazomethine pyrazole (PAZm/Py5) and polyazomethine pyrazole (PAZm/Py6), which do not exhibit any activity. The synthesized polymers and their related nanocomposites were tested for their ability to kill the chosen fungi. All of them were effective against Aspergillus flavus, but only polyazomethine pyrazole (PAZm/Py4) and polyazomethine/pyrazole/zinc oxide (PAZm/Py/ZnOc) were effective against Candida albicans.

Optimization of the electrolytic polishing parameters of intravascular stent based on the orthogonal test method

Cardiovascular diseases are the most important global health threat because of their prevalence. Intravascular stent interventional surgery is regarded as the primary treatment method of cardiovascular diseases, so high-performance stents are in great demand. In this study, the influence of key process parameters on the surface properties of the stent was investigated to improve the serviceability of laser cut intravascular stent. Using the test method, the influence of each process parameter on the surface integrity of the support was determined, and then the optimal combination of electrolytic polishing parameters was obtained. On this basis, the quantitative statistics of material removal and the wettability of electrolytic polishing were studied. The results show that the surface quality of the scaffold is the best when the volume ratio of concentrated sulfuric acid and glacial acetic acid electrolyte is 1:11, the polishing temperature is 34 ℃, the polishing voltage is 22 V, the polishing time is 80 s, and the electrode distance is 22 mm. The wall thickness and bridge width of the stent were reduced by 26.99 and 29.34 μm, respectively, and the mean hydrostatic contact angle was increased by 24.35°, which improved the biocompatibility of the stent.

Sulfonation Treatment of Polyether-Ether-Ketone for Dental Implant Uses

There has been a recent uptake in the use of polyether-ether-ketone (PEEK), which is an organic thermoplastic polymer, in the manufacturing of various medical devices, implants, and equipment. Finding the best time and procedure for PEEK after sulfonation is the goal of this research. A total of 30 PEEK discs were sulfonated in this study by immersing them in concentrated (H2SO4) sulfuric acid for various durations and subsequently treated using various post-treatment techniques. Five experiments were carried out, aimed studying the effect of immersion time (5 s–2 min). The methods used as post-treatment were hydrothermal treatment, immersion in NaOH, and washing with acetone. The sulfonation time was measured, and the post-treatment techniques, surface characterizations, were conducted using scanning electron microscopy (SEM) (Electron Optics Instruments, LLC., West Orange, NJ, USA), atomic force microscopy (AFM) (AFM, Vía Burton, CA, USA), and hydrophilic properties. The results were confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR). The findings of this study demonstrate that sulfonating PEEK caused a structure with a porous network to form in every sample. As the sulfonation time increased, the porous structure became more noticeable and the concentration increased. As a consequence, the roughness of the surface increased notably, and the modified PEEK surface’s wettability improved noticeably. Hydrothermal treatment was determined to be the most successful way for eliminating the leftover sulfuric acid, and sulfonation for 2 min was determined to be ideal. By understanding the best post-treatment procedures and ideal sulfonation duration, a theoretical foundation for the production of sulfonated PEEK for orthopedic uses may be laid.

A mathematical model of the copper plating process in restoration of road transport equipment parts

Introduction. The use of restored parts of motor vehicles makes it possible to reduce the financial costs of repairing equipment. The cost of the restored parts should not exceed 50% of the cost of the new part. Increasing the productivity (deposition rate) of an electrolytic copper coating during the restoration of parts of motor vehicles requires taking into account the technological and economic aspects of the restoration process. The study of the factors (deposition conditions) that most affect the deposition process of the copper coating, the analysis of the experimental results and its statistical processing made it possible to optimize the technology of restoration of copper parts to create the most appropriate deposition modes with maximum productivity, thus reducing the cost of restoration of parts of motor vehicles. The purpose of the research is to develop a mathematical model of the effect of deposition conditions (electrolyte temperature, cathode current density) and electrolyte composition (concentration of copper sulfate and sulfuric acid) on the performance of the deposition process of copper coating, for further development of the most productive technology for restoring collectors of electric motors of motor vehicles.Materials and methods. The studies on equipment that allows obtaining the necessary data with the required accuracy were carried out. Mathematical processing using modern statistical data processing tools that excluded possible errors, providing to obtain the dependence of factors with the necessary accuracy was carried out.Results. In the course of studies of copper sulfate electrolytes to obtain an electrolytic copper coating, with the further development of technology for the restoration of automotive parts, it became necessary to determine the effect of deposition conditions – “factors” (cathode current density, electrolyte temperature, copper sulfate concentration, sulfuric acid concentration) on the deposition rate – “response”. It was found that the factor “cathode current density” and the combination of factors “cathode current density” and “sulfuric acid concentration” are the most significant. The deposition conditions in order to obtain the most productive technology for restoring collectors of electric motors of motor vehicles by depositing a copper coating have been optimized. According to the obtained model, the optimal values of the deposition conditions for obtaining the maximum deposition rate are the electrolyte temperature of 35...40 ° C, the cathode current density of more than 5 A/Dm2, the concentration of copper sulfate 200...250 g/l, the concentration of sulfuric acid 40...70 g/l.

Unveiling structure and performance of tea-derived cellulose nanocrystals

In this study, cellulose was extracted from black tea residues to produce black tea cellulose nanocrystals (BT-CNCs) using an optimized acid hydrolysis method. The structure and performance of BT-CNCs were evaluated. The results showed that the optimal conditions for acidolysis of BT-CNCs included a sulfuric acid concentration of 64 %, a solid-liquid ratio of 1:18 (w/v), a hydrolysis temperature of 45 °C, and a hydrolysis time of 50 min. The optimization process resulted in a 44.8 % increase in the yield of BT-CNCs, which exhibited a crystallinity of 68.57 % and were characterized by the typical cellulose I structure. The diameters of the particles range from 5 to 45 nm, and they exhibit aggregation behavior. Notably, BT-CNCs demonstrated excellent storage stability, and the Tyndall effect occurred when exposed to a single beam of light. Although the thermal stability of BT-CNCs decreased, their primary thermal degradation temperature remained above 200 °C. The colloidal nature of BT-CNCs was identified as a non-Newtonian fluid with “shear thinning” behavior. This study introduces a novel method to convert tea waste into BT-CNCs, increasing the yield of BT-CNCs and enhancing waste utilization. BT-CNCs hold promise for application in reinforced composites, offering substantial industrial value.

An investigation of methods to enhance adhesion of conductive layer and dielectric substrate for additive manufacturing of electronics

Additive manufacturing of conductive layers on a dielectric substrate has garnered significant interest due to its promise to produce printed electronics efficiently and its capability to print on curved substrates. A considerable challenge encountered is the conductive layer’s potential peeling due to inadequate adhesion with the dielectric substrate, which compromises the durability and functionality of the electronics. This study strives to facilitate the binding force through dielectric substrate surface modification using concentrated sulfuric acid and ultraviolet (UV) laser treatment. First, polyetheretherketone (PEEK) and nanoparticle silver ink were employed as the studied material. Second, the surface treatment of PEEK substrates was conducted across six levels of sulfuric acid exposure time and eight levels of UV laser scanning velocity. Then, responses such as surface morphology, roughness, elemental composition, chemical bonding characteristics, water contact angle, and surface free energy (SFE) were assessed to understand the effects of these treatments. Finally, the nanoparticle silver ink layer was deposited on the PEEK surface, and the adhesion force measured using a pull-off adhesion tester. Results unveiled a binding force of 0.37 MPa on unmodified surface, which escalated to 1.99 MPa with sulfuric acid treatment and 2.21 MPa with UV laser treatment. Additionally, cross-approach treatment investigations revealed that application sequence significantly impacts results, increasing binding force to 2.77 MPa. The analysis further delves into the influence mechanism of the surface modification on the binding force, elucidating that UV laser and sulfuric acid surface treatment methods hold substantial promise for enhancing the binding force between heterogeneous materials in the additive manufacturing of electronics.

Fermented Sugar From Ultrasound-Assisted Acid Hydrolysis Berenuk Fruit (Crecentia Cujete L.)

Berenuk fruit (Crecentia Cujete L) is a non-food plant often found in tropical areas. Berenuk has quite a high content of carbohydrates and its derivatives. Among them are 18.61% carbohydrates, 59.86% sucrose, 25.09% fructose, and 18.24% galactose, so berenuk fruit has the potential to be a source or ingredient for bioethanol. The bioethanol process from biomass goes through several steps: raw material preparation, hydrolysis process and fermentation. The hydrolysis process is the process of breaking down carbohydrate into glucose units which are connected by β-1,4 glycosidic bonds. Another method of breaking sugar polymers can be done using alternative energy such as ultrasonic waves (50Hz, 50W) or microwaves. In this research, an ultrasonic-assisted acid hydrolysis process was carried out. The type of acid used is concentrated sulfuric acid (H2SO4). Ingredients ratio 1:20 (w/v) berenuk powder sample with sulfuric acid. The sulfuric acid concentrations used were 1 M, 2 M, and 3 M. Hydrolysis times were 40 minutes, 60 minutes, and 80 minutes at a temperature of 1000C. The results of research that has been carried out on the preparation process of bereneuk fruit have an average water content of 97.44%, so treatment is required before proceeding to the hydrolysis and fermentation process, namely by drying the drying process is carried out directly in sunlight for seven days, then continued by heating the oven for 8 hours at 1000C. In the ultrasonic wave assisted hydrolysis process carried out at a H2SO4 concentration of 3 M, a hydrolysis time of 80 minutes, and a temperature of 1000C produces 22.20% glucose.