This study presents an innovative composite column system featuring exceptional ductility and versatility, suitable for replacing traditional concrete columns or UHPC composite columns. The composite column, comprised of concrete-filled aligned steel fiber ultra-high performance concrete (UHPC) tubes (ASFUTs), offers superior mechanical properties. Apart from its function as a formwork, the ASFUT provides exceptional rigidity and lateral confinement capabilities, enabling it to withstand substantial axial forces directly. Initially, steel fibers were aligned using an electromagnetic field. Computed Tomography (CT) imaging elucidated an average inclination angle of 16.36° between the fibers and the circumference of ASFUT sections. Compared to conventional UHPC, aligned steel fiber UHPC demonstrates an average 9.1 % increase in compressive strength and an average 129.67 % increase in maximum equivalent tensile. This enhancement can be attributed to the improved fiber bridging effect resulting from the orientation of fibers. Then, the mechanical properties of the concrete-filled ASFUT columns were evaluated by axial compression testing of eight specimens with different fiber contents, shapes, and orientations. The findings indicate that the ASFUTs outperform conventional concrete-filled UHPC tubes, exhibiting notable enhancements across various performance metrics. Specifically, at a fiber volume fraction of 1 %, the concrete-filled ASFUT exhibits a compressive strength, elastic modulus, ductility, and energy dissipation capacity that are 1.12 times, 1.03 times, 1.25 times, and 1.54 times respectively, in comparison to conventional concrete-filled UHPC tubes. Finally, an advanced predictive model for estimating the axial bearing capacity of ASFUT concrete columns was proposed, offering valuable insights for structural design optimization and widespread implementation.
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