Comprehensive Mechanical Properties Research Articles

Effect of Combined Addition of La and Sm on Mechanical Properties, Microstructure Evolution, and Electrochemical Behavior of Mg-3Zn-1Mn/Sn-0.5Ca Alloy

The effects of the composite addition of La and Sm elements on the microstructural evolution, mechanical properties, and electrochemical behaviors of Mg-3Zn-1Mn/Sn-0.5Ca (wt.%) alloys are systematically investigated. The findings reveal that the Mg-3Zn-1Mn-0.5Ca alloy exhibits excellent ductility, achieving 26% elongation, whereas the Mg-3Zn-1Sn-0.5Ca alloy demonstrates good comprehensive mechanical properties. The addition of La and Sm results in a degree of grain refinement in both alloys and significantly bolsters the strength of the Mg-3Zn-1Mn-0.5Ca alloy, but it has a less pronounced effect on the mechanical properties of the Mg-3Zn-1Sn-0.5Ca alloy. Furthermore, the addition of La-Sm significantly improves the corrosion resistance of both alloys. Electrochemical impedance spectroscopy (EIS) analysis reveals that all four alloys form a double-capacitance loop morphology in 3.5% NaCl, indicating the formation of a protective film during the corrosion process. Among them, the Mg-3Zn-1Mn-0.5Ca-1La-0.5Sm alloy exhibits the largest capacitance loop radius, which is consistent with its polarization curve, indicating the best corrosion resistance. At the corrosion potential of −1.382V, the corrosion current is 8.97 μA·cm−2.

Laser powder bed fusion of high-strength crack-free Al7075 alloy with the in-situ formation of TiB2/Al3Ti-reinforced phases and nucleation agents

The existence of solidification cracks caused by columnar grains in precipitation-hardened aluminium alloys limit the applicability of Al7075 components manufactured via laser powder bed fusion (LPBF) additive manufacturing. A novel approach was developed to co-incorporate submicron-sized B and micron-grade Ti6Al4V to eliminate hot cracks and to effectively transform coarse columnar grains into fine equiaxed grains, thus improving the mechanical performance of LPBF-fabricated modified Al7075 material. The grain refinement was mainly attributable to the heterogeneous nucleation promoted by the combination of in-situ-formed L12-Al3Ti and TiB2 nano-sized phases. After an optimised T6 heat treatment, excellent comprehensive mechanical properties were achieved, with a tensile strength of 460 MPa and an elongation of 13 %. This research provides an efficient and cost-effective path for addressing crack-sensitive metallic materials used for LPBF additive manufacturing processes.

Microstructure and dynamic deformation mechanism of laser powder bed fusion of 316L-containing Ti–6Al–4V with dual-phase heterostructure

In this paper, 316L-containing Ti–6Al–4V alloy was fabricated by laser powder bed fusion (LPBF) through mixing Ti–6Al–4V and 4.5 wt% 316L powders, and the dynamic compressive mechanical properties and deformation mechanism at different strain rates were studied. The results show that the volume fraction of β phase sharply increases from 1.8% (in TC4) to 61.4% (in HST), and micro- and submicron-sized grains coexist in the HST alloy, producing heterostructure in the form of bimodal grain size distribution. The presence of the heterostructure led to superior heterogeneous deformation induced stress, thus facilitating the additional strain hardening and deformation coordinating ability, thus made the HST alloy achieved ultimate compressive stress of ∼1750 MPa and fracture strain of ∼17%, showing excellent comprehensive mechanical properties. Under quasi-static load, the deformation mode of HST alloy is mainly attributed to progressive deformation-induced martensitic transformation. However, at high strain rates, the impact loading inhibited the activation of progressive DIMT, and thus the deformation mode changed to combination of dislocation slipping and deformation twinning.

Mechanical Properties and Microstructure of Alkali-Activated Cements with Granulated Blast Furnace Slag, Fly Ash and Desert Sand

In this study, desert sand was used as supplementary materials in alkali-activated cements (AAC) with granulated blast furnace slag (GBFS) and fly ash (FA). For the first time, a systematic investigation was conducted on the effects of various treatment methods and contents of desert sand on the strength and microstructure of AAC. This study also analyzed the X-ray diffractometer (XRD), Scanning Electron Microscopy-Energy Dispersive X-ray Microanalysis (SEM-EDX), Mercury Intrusion Porosimetry (MIP), pH values, and Fourier-transform infrared spectroscopy (FT-IR) properties of AAC pastes containing differently treated desert sand to uncover the mechanisms by which these treatments and dosages influence mechanical properties of AAC. Untreated desert sand (DS), temperature-treated desert sand (DS-T), and ground desert sand for two different durations (20 mins and 30 mins) all exhibited some pozzolanic activity but primarily acted as fillers in the AAC pastes. Among the samples, DS-T demonstrated the highest pozzolanic activity, though it was still less than that of fly ash (FA). The optimal dosage for the modified desert sands was determined to be 10%. However, The optimal dosage of different modified desert sands is 10%. The flexural strength of DS-G30-10 reaches 6.62 MPa and the compressive strength reaches 72.3 MPa, showing the best comprehensive mechanical properties.

Role of Mo and Zr Additions in Enhancing the Behavior of New Ti–Mo Alloys for Implant Materials

AbstractThe utilization of Ti–Mo alloys in biomedical applications has gained attention for use in biomedical applications owing to their non-toxicity, reasonable cost, and favorable properties. In the present study, Ti–12Mo–6Zr and Ti–15Mo–6Zr alloys were prepared using elemental blend and mechanical alloying techniques. The effect of alloying elements Mo and Zr of Ti–Mo alloy, as well as the effect of fabrication techniques of Ti–Mo–Zr trinary alloys, were investigated. Thermodynamic calculations supported by CALPHAD analysis revealed that the addition of Zr increases lattice distortion, which contributes to enhancing the strength. Conversely, adding Mo decreases the enthalpy, facilitating improved mixing and solid solution formation. The as-sintered samples were characterized by X-ray diffraction, optical microscope, and scanning electron microscopy, and their microhardness, compressive, and corrosion behavior were investigated. Among all the investigated alloys, Ti–15Mo–6Zr alloy prepared by the mechanical alloying technique, milled for six hours at 300 rpm, compacted at 600 MPa, and sintered at 1250 ℃, shows good comprehensive mechanical properties with a preferable compressive strength (− 1710 MPa) and hardness (396 HV5), as well as the lowest wear rate (0.69%) and corrosion rate (0.557 × 10–3 mm/year). This can be related to the solid solution strengthening and relative density, together with dispersion and precipitation strengthening of the α phase. Remarkably, the combination of high mechanical and corrosion properties can be achieved by tailoring the content of the α phase, controlling the density, and providing new fabricating techniques for β Ti alloys. Graphical Abstract

Strain energy density maximization principle for material design and the reflection in trans-scale continuum theory

Traditional efforts in the design of damage-tolerant structural materials were largely exercises in optimizing the combination of strength and ductility. However, the simultaneous consideration of these two conflicting mechanical indices, improving one inevitably sacrifices the other, makes the design extremely complex and difficult, due to the dilemma of choosing between them. Here, physically guided by the energy variational expression in trans-scale continuum mechanics theory, we propose a general mechanics principle for material design that involving only one index: towards strong and tough material the strain energy density limit (w) should be maximized, i.e., strain energy density maximization principle, referred to as wmax principle. It aims to guide the attainment of exceptional comprehensive mechanical properties, while circumventing the dual-index dilemma by employing a singular index w. Extensive experimental data analyses prove that (i) the maximum wmax always exists, at a critical dimension of characteristic microstructure dc,micro, and (ii) w can effectively index strength-ductility synergy and the wmax is conjugated with both high strength and high ductility, verifying the validity of wmax principle. The universality, practicality and downward compatibility are also examined. The dc,micro approaches twice the span of strain gradient region around internal boundary, suggesting that the microstructure state with wmax is the critical state with strongest strain gradient. Importantly, the w improvement as a function of the characteristic size of either microstructure or deformation field can be well captured by strain gradient theory, confirming the consistence between the wmax principle, experimental results and trans-scale continuum theories. This principle opens up a new design concept for advanced structural materials from the perspective of microstructure-w-mechanical properties relationship.

Effect of Zn on Microstructure and Wear Resistance of Sn-Based Babbitt Alloy

Tin-based Babbitt alloys are a widely used bearing bushing material which have good comprehensive properties. However, problems such as high-temperature softening and insufficient bearing capacity occur during their use, so the optimization of tin-based Babbitt alloys has become a research hotspot. In this paper, ZChSnSb11-6 alloy was mainly prepared by the gravity casting method, and different amounts of Zn were added to the alloy (the mass fraction values were 0 wt.%, 0.05 wt.%, 0.1 wt.%, 0.15 wt.%, and 0.2 wt.%, respectively). Through the hardness test, the tensile test, the friction and wear test, and the microstructure observation of the prepared alloy, the influence of Zn on the organization and properties of the ZChSnSb11-6 alloy was analyzed. The results show that the size of the SnSb hard phase changed with the increasing content of Zn. The size of the hard phase of the SnSb tended to increase first and then decrease, and the number of phase particles increased first and then decreased, resulting in changes in performance. Through comparison, it was learned that the addition of Zn can effectively improve the hardness, tensile strength, yield strength, and wear resistance of the alloy, but the elongation rate was reduced. When the Zn content was 0.1 wt.%, the hardness value of the alloy reached the maximum value, 25.82 HB, which increased by 7.3% when compared with the sample without Zn. The hardness of the Zn, 0.15 wt.%, is close to that of the Zn, 0.1 wt.%. Compared to the sample without Zn, the tensile strength and elongation of the alloy were maximized at a Zn content of 0.15 wt.%. Compared to the sample without the Zn, the tensile strength was increased by 21.29%, and the elongation rate was increased by 46%. An analysis showed that the alloy has good comprehensive mechanical properties when the Zn content is 0.15 wt.%.

An in vitro and in vivo study of biodegradable Zn–Cu–Li alloy with high strength and ductility fabricated by hot extrusion combined with room-temperature ECAP

Deformation processing is a commonly used strategy to improve the microstructure and hence mechanical properties of biodegradable Zn alloys. However, a single conventional processing method is usually limited in achieving this goal. In this work, hot extrusion combined with room-temperature equal channel angular pressing (ECAP) was used to fabricate biodegradable Zn–Cu–Li alloy. Compared to the hot-extruded alloy, the further ECAPed alloys have significantly finer Zn grains and precipitate more submicron- and nano-sized ε-CuZn4 particles. Moreover, the 4-pass as-ECAPed alloy exhibits the best comprehensive mechanical properties with yield strength of 315 ± 3 MPa, ultimate tensile strength of 444 ± 13 MPa and elongation of 81 ± 5%, which are 13.3%, 38.8% and 72.3% higher than those of the hot-extruded alloy, respectively. In addition, in vitro and in vivo tests were performed on the 4-pass as-ECAPed alloy to evaluate its corrosion behavior, antibacterial property, cytotoxicity and biocompatibility. In vitro results showed that the 4-pass as-ECAPed alloy exhibits better corrosion resistance than the 8-pass alloy. Also, it shows good antibacterial property, hemocompatibility and cytocompatibility. In vivo results demonstrated that the 4-pass as-ECAPed alloy exhibits faster and more uniform degradation than the pure Zn (as a control group). Both the pure Zn and 4-pass as-ECAPed alloy promote formation of new bone, the mass of which increases over time. The 4-pass as-ECAPed alloy shows slightly weaker osteogenic capacity but better overall osteointegration than the pure Zn. Furthermore, both the pure Zn and 4-pass as-ECAPed alloy exhibit good in vivo biosafety.

Microstructure and mechanical properties of Fe–30Mn–9Al–C–3Ni low-density steel manufactured by selective laser melting

Low-density Fe–Mn–Al–C steels are widely used in the automotive and aerospace industries as advanced lightweight materials. In this study, highly spherical Fe–30Mn–9Al–C–3Ni powder with a narrow particle-size distribution, low oxygen content, and good flowability was prepared using the plasma rotating electrode process (PREP). Furthermore, Fe–30Mn–9Al–C–3Ni low-density alloy steel was manufactured for the first time using the selective laser melting (SLM) molding technique. Laser power was found to significantly impact the microstructure and mechanical properties of SLM-printed Fe–30Mn–9Al–C–3Ni alloys. The Fe–30Mn–9Al–C–3Ni alloy prepared at a laser power of 110 W (denoted as P-110) exhibited the best mechanical properties, including a yield strength of 887.1 MPa, tensile strength of 1076.8 MPa, elongation of 40.80%, and a maximum hardness value of 294 HV. This study highlights the potential of SLM molding for fabricating low-density Fe–Mn–Al–C steels with complex geometrical shapes and outstanding comprehensive mechanical properties.

Angiogenesis-osteogenesis coupling and anti-osteoclastogenesis zoledronate intermixed calcium silicate metal-organic/inorganic hybrid coating on biodegradable zinc-based intramedullary nails for osteoporotic fracture healing

Osteoporotic (OP) fractures remain a tough clinical challenge owing to their impaired healing outcome, which requires novel biomaterials with osteogenicity for effective healing. Metallic zinc (Zn) is attracting increasing attention for biodegradable intramedullary nails (IMNs) for OP fracture healing thanks to their comprehensive mechanical properties, biosafety, and bioactivity. However, the multiple biofunctions required for OP fracture healing have not been fully met by Zn. Herein, a zoledronate (ZA)-mediated calcium-zinc silicate (Ca(Zn)Si) metal-organic/inorganic hybrid coating was fabricated on Zn-based IMN by coordination chemistry driven via interactions between ZA and Ca2+/Zn2+ as well as in-situ directional growth of Ca(Zn)Si phase. The ZA&Ca(Zn)Si hybrid coating exhibited a homogeneous micro/nanostructure with a granular morphology, which prevented premature fracture failure of IMN in rat femur by ameliorating corrosion mode and decreasing degradation rate of the Zn matrix. More importantly, this hybrid coating enabled sustained release of Zn2+/Ca2+/Si4+ and ZA in the long term, achieving a remarkable effect on vascularized bone regeneration. The coated IMN enhanced angiogenesis–osteogenesis coupling through autocrine and paracrine effects between endothelial cells and bone marrow mesenchymal stem cells. Osteoclastogenesis was repressed by Zn2+ and ZA. This approach offers a new strategy for surface-engineering of biodegradable metals for bone fracture healing.

Laser powder bed fusion of GH4099 Ni-based superalloy under a static magnetic field with tailored microstructure and enhanced mechanical performance

ABSTRACT In the present work, the static magnetic field (SMF) was applied in the L-PBF process of a typical γʹ strengthening Ni-based superalloy of GH4099 concerning the as-built and heat-treated conditions. The SMF during the L-PBF process can effectively refine the cellular str ucture, refine the grain size, promote the columnar to equiaxed transition (CET), and reduce the dislocation density. After the solution-aging procedure, the SMF samples exhibited a refined grain structure, suggesting that the tailored microstructure is inherited after the solution-aging treatment. The tensile test results show that by applying the SMF during the L-PBF process, the ductility can be notably improved on both building planes under the as-built and heat-treatment conditions, and the anisotropy along different directions can be reduced. It reveals that the SMF in L-PBF can be an effective method to modulate the microstructure and improve the comprehensive mechanical properties for γʹ strengthening Ni-based superalloys.

Prediction of Mechanical Properties of Rare-Earth Magnesium Alloys Based on Convolutional Neural Networks.

Rare-earth magnesium alloys exhibit higher comprehensive mechanical properties compared to other series of magnesium alloys, effectively expanding their applications in aerospace, weapons, and other fields. In this work, the tensile strength, yield strength, and elongation of a Mg-Gd-Y-Zn-Zr rare-earth magnesium alloy under different process conditions were determined, and a large number of microstructure observations and analyses were carried out for the tensile specimens; a prediction model of the corresponding mechanical properties was established by using a convolutional neural network (CNN), in which the metallographic diagram of the rare-earth magnesium alloy was taken as the input, and the corresponding tensile strength, yield strength, elongation, and three mechanical properties were taken as the output. The stochastic gradient descent (SGD) algorithm was used for parameter optimization and experimental validation, and the results showed that the average relative errors of the tensile strength and yield strength prediction results were 1.90% and 3.14%, respectively, which were smaller than the expected error of 5%.

Investigating the combined influence of rolling, ECAP processes, and intermediate annealing on mechanical and microstructural properties of beryllium copper alloy 25

A beryllium copper alloy 25 underwent a series of processing steps involving rolling, equal-channel angular pressing (ECAP), and subsequent annealing. This study delved into the combined effects of these processes on the microstructural evolution and mechanical properties of the deformed beryllium copper alloy 25. The investigation utilized optical microscopy, scanning electron microscopy, transmission electron microscopy, room temperature Vickers hardness testing, and tensile testing. The findings reveal a notable enhancement in the strength of the beryllium copper alloy 25 while preserving its ductility after subjecting it to six ECAP passes followed by annealing at 210 °C for 20 min, applied to the rolled sample. Initially, an increase in number of ECAP passes resulted in a gradual reduction in grain size and a weakening of the alloy's texture. This led to an increase in ultimate tensile strength up to 333.5% without reducing in percentage elongation. Notably, after six ECAP passes, the average grain size decreased from 48 µm to less than 1 µm, yielding exceptional comprehensive mechanical properties with significantly improved strength and plasticity. The resultant material exhibits promising potential for fabrication into bars and plates for a wide range of applications in aerospace and marine industries.

Tailoring silk-based covering material with matched mechanical properties for vascular tissue engineering

Vascular covered stents play a significant therapeutic role in cardiovascular diseases. However, the poor compliance and biological inertness of commercial materials cause post-implantation complications. Silk fibroin (SF), as a biomaterial, possesses satisfactory hemocompatibility and tissue compatibility. In this study, we developed a silk film for use in covered stents by employing a layer-by-layer self-assembly strategy with regenerated SF on silk braiding fabric. We investigated the effects on the mechanical properties of the silk films in detail, which were closely correlated with fabric parameters and layer-by-layer self-assembly. The results showed that there was a significant relationship between these factors and both the compliance and mechanical strength. The 1 × 2/90°/100/SF6 film exhibited excellent mechanical properties. Notably, compliance reached 2.6%/100 mmHg, matching that of the human saphenous vein. Thus, this strategy shows promise in developing a novel covered stent, with biocompatible and comprehensive mechanical properties, and significant potential for clinical applications.

Graphene oxide/polydopamine interface co-reinforced carbon paper: With comprehensive mechanical properties, electrical conductivity and air permeability

Proton Exchange Membrane Fuel Cell ( PEMFC) are characterised by their cleanliness, efficiency and lack of pollution. Carbon paper, the fundamental material for constructing gas-diffusion layer (GDL), plays a crucial role in electron transmission, supporting the electrode structure, and proton transport. However, the traditional carbon paper for GDL significantly limits the large-scale commercial application of PEMFC due to its low mechanical strength and poor conductivity. Based on this, in this paper, polydopamine is used to modify primary carbon fiber paper, a homogeneous mixed solution of graphene oxide and phenolic resin is used as the impregnating agent, and the effects of different GO concentrations on the properties of carbon paper are investigated. The results show that the graphitization degree and mechanical properties of carbon paper are improved with the increase of GO concentration. When the content of polydopamine is 2 g/L and the concentration of GO is 0.5 wt%, the carbon paper exhibits optimal performance. The air permeability of carbon paper is 12.18 L/min, the resistivity is 13.5 mΩ·cm, and the tensile strength is 19.3 MPa. This study provides a simple method for preparing highly breathable and highly conductive carbon paper, offering a reference for achieving low-cost and high-performance carbon paper production, and facilitating the large-scale commercial production of carbon paper.

A high-performance TRIP Mg-Sc-Zn alloy enhanced by fine grain strengthening and nano-precipitate strengthening

The Mg–Sc alloys have attracted considerable attention from researchers due to their martensitic transformation behavior. However, the relatively low yield strength limits their practical application. Thus, Zn alloying combined with annealing treatment was used to improve the mechanical properties by modulating its microstructure. Zn alloying can effectively delay the recrystallization rate and refine the grain size of the alloy. The β/α intensity ratio and grain size of β phase increase with the increasing annealing temperature. When the annealing temperature is 600 °C, the major phase is β-Mg-Sc with minor α-Mg-Sc, ScZn and Mg3Sc phases. Further increasing the temperature to 650 °C would lead to the dissolution of ScZn and Mg3Sc phases into the matrix, resulting in smaller precipitations. The Mg-Sc-Zn alloy annealed at 600 °C for 60 min owns the best comprehensive mechanical properties, with yield strength, ultimate tensile strength, and elongation of 307.2 MPa, 330.5 MPa, and 21.1%, respectively. Further TEM analysis reveals that fine grain reinforcement, precipitation reinforcement, and stress-induced martensitic transformation during tensile deformation are the main factors for the enhancement of strength and ductility in this alloy.

Investigating on the Tribological Behavior of Binderless WC Matrix Composite

The purpose of this study was to investigate the dry friction and wear behavior of WC-4.3wt.%MgO-2wt.%ZrO2 (WM2Z) composite. WM2Z composite prepared by high-energy ball milling and spark plasma sintering (SPS) technology exhibited excellent comprehensive mechanical properties and dense microstructure. Dry friction test results indicated that the increase of sliding speed will lead to the decrease of friction coefficient, while at the same sliding speed, the extension of sliding time has no significant effect on the friction coefficient. The wear volume increased proportionally with the sliding time, while the wear rate stabilized after reaching a certain duration. The wear mechanism was mainly slight abrasive wear. Additionally, some oxidation occurred on both the WM2Z composite and the Si3N4 ball during friction, forming an oxide film that contributed to the reduction of the friction coefficient. The novelty of this study lies in the first systematic investigation of the effects of sliding speed and time on the wear performance of WM2Z composite, and the revelation that in high-speed sliding environments, even with shorter sliding times, the material experiences faster wear. This discovery emphasizes the important role of sliding speed in the wear process and provides new insights into understanding the wear mechanism of materials in practical applications. This study not only enriches the friction and wear theory of binderless WC matrix composites, but also provides important experimental data and theoretical support for the design and application of related materials, laying a solid foundation for wear resistance optimization and industrial applications.

Achieving enhanced strength-ductility synergy in Mg-6Zn-1Mn alloy by introducing deformable Ti particles

The Mg-based composites have been considered as an efficacious method to enhance the strength of Mg matrix. How to concurrently augment the strength and ductility of the Mg matrix composites remains a pivotal concern. In this work, Mg-6Zn-1Mn (ZM61) composites, reinforced with varying contents of deformable Ti particles, were successfully manufactured employing a method of semi-solid stirring coupled with ultrasonic treatment, subsequently followed by hot extrusion. The outcomes demonstrated marked enhancement in strength and ductility of composites. The interfacial reaction between Ti and Mg matrix minimized the precipitation of MgZn2 and α-Mn in the matrix. Ti particles boosted the dynamic recrystallization (DRX) behavior effectively. The TEM characterizations revealed that MgZn2 nucleated on the Ti particle and Mn diffusion layer was formed in the Ti particle. The 2Ti/ZM61 composite achieved superior comprehensive mechanical properties, marked by the YS of 288 MPa, the UTS of 383 MPa, and the elongation to 22.1%. The augmented strength was primarily owning to the grain boundary strengthening and the mismatch coefficient of thermal expansion (CTE) between Ti and Mg. The synergistic deformation of Ti particles was the main reason of improving the ductility.

Unique grain refinement mechanism of graphene oxide reinforced high-temperature titanium alloy matrix composite

Grain refinement is an effective way to improve the comprehensive mechanical properties of titanium matrix composites. In this work, the strong grain refinement effect of GO on 600 ℃ high-temperature titanium alloy prepared by hot isostatic pressing was found. The refinement mechanism was studied by experimental analysis, first-principles calculation and cellular automaton simulation. The α grain size of the composite with 0.50wt.% GO decreased by 53.2% compared with the matrix alloy. The direct effect of GO on grain refinement was weak. GO introduced C and O as α-stable elements to increase α phase content, resulting in the solid solubility of Si decreasing and fine (TiZr)6Si3 particles precipitating. (TiZr)6Si3 particles prevented dislocation from moving to accelerate continuous dynamic recrystallization nucleation and pinned grain boundary to inhibit grain growth. The results of cellular automaton simulation show that the inhibitory efficiency of (TiZr)6Si3 on grain growth was 4.7 times that of GO. The unique mechanism that GO promoted silicide particles precipitation and indirectly refined grain provided a design route for novel titanium matrix composites synergistically strengthened by two-dimensional nanosheets, in-situ nanoparticles and grain refinement.

Plastic recovery and strength enhancement of pre-deformed AZ31B magnesium alloy using transient strong pulse current

Magnesium alloy components are mainly used in aerospace and automotive fields, but poor deformation ability at room temperature restricts their application in other industries. To address this issue, electrically-assisted technology is employed to enhance plasticity of alloys. However, conventional method weaken strength and intensify surface oxidation of such alloys because of prolonged action of current. In view of the above, pre-deformation (PF) treatment in combination with transient induced pulse current treatment (TIPCT) is proposed in the present work so as to balance between plasticity recovery and strength of AZ31B alloy. The results show that the total elongation of PF sample and the corresponding TIPCT specimen first increases and then decreases with the increase in PF percentage under the same voltage. At the same PF percentage, the total elongation of PF and TIPCT specimens also presents the same trend as the voltage increases. At the same time, the total elongation in PF and TIPCT specimens is greater than that of the as-received sample. The maximum total elongation is achieved at the PF percentage of 16% and the voltage of 6kV, being 35% higher than that in the as-received sample. The improvement in total elongation is due to activation of more non-basal dislocations induced by TIPCT and the appropriate amount of microcracks generated by PF. In addition, the TIPCT process also improves the yield strength even if the PF percentage and voltage are changed. Besides that, the work hardening induced by PF treatment and instantaneous action of TIPCT process are the key factors enhancing yield strength. Moreover, comprehensive mechanical properties of TIPCT sample are found to outperform those after direct pulse current treatment (DPCT) under the same PF percentage. Therefore, the proposed composite process provides a feasible scheme to enhance strength and elongation of Mg sheets.