Reversible solid oxide cells (r-SOCs) are regarded as a solution form of clean energy generation towards a green hydrogen energy transition. However, during transportation, installation, and operation, they are required to withstand dynamic conditions as they face thermal, mechanical, and vibrational effects. Assessing the interplay of the thermomechanical and dynamical impacts on r-SOC materials during the mode-switch from electrolysis to fuel cell operation is the subject of this current comprehensive study. Advanced FEM-based homogenisation techniques have been harnessed in predicting and evaluating the detailed transients during static and dynamic loading. The intricate 3D thermal profiles throughout the transient reversible dual-modus operation from a typical r-SOC study have been derived using advanced image processing. Orthotropic material properties were incorporated into a unified macroscopic scale model by deriving the complex 3D microstructure geometry characteristics of the cell materials and component layers. The comprehensive thermomechanical and pre-stressed modal analysis results showed that the static and dynamic forces in fuel cell mode are more pronounced, whereas, in electrolysis operation, the dynamical behaviour highly depends on geometrical and operating conditions. Smaller component size shows higher natural frequencies and more intense vibration, leading to higher deformation attributed to complex mode shapes and reduced flexural rigidity. These insights are essential for optimizing r-SOC design parameters, enhancing their dynamic and structural reliability throughout their dual-mode operation lifespan.
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