Commercial Pump Research Articles

Multi-Objective Optimization Strategy for Commercial Vehicle Permanent Magnet Water Pump Motor Based on Improved Sparrow Algorithm

In order to achieve multi-objective optimization for a permanent magnet water pump motor in heavy commercial vehicles, we propose a strategy based on response-surface methodology and the improved sparrow algorithm (CGE-SSA). Firstly, the output capacity of the pump during actual operation was tested with an experimental bench to determine the design parameters of the motor, and then its modeling was completed using Ansys Maxwell 2022r2 software. Secondly, the response-surface model was established by taking the parameters of permanent magnet width, rib width, and slot width as optimization parameters and the output torque (Ta), torque ripple (Tr), and back electromotive force (EMF) amplitude as optimization objectives. Meanwhile, three methods—namely, circular sinusoidal chaotic mapping, improved golden sinusoidal strategy, and adaptive weight coefficients—were used to improve the convergence speed and accuracy of the sparrow search algorithm (SSA). Finally, the multi-objective optimization of the permanent magnet synchronous motor was completed using the improved sparrow algorithm. A comparative analysis of the motor’s output before and after optimization showed that the torque pulsation and reverse electromotive force of the motor were significantly improved after optimization.

Turbulent flow field in maglev centrifugal blood pumps of CH-VAD and HeartMate III: secondary flow and its effects on pump performance.

Secondary flow path is one of the crucial aspects during the design of centrifugal blood pumps. Small clearance size increases stress level and blood damage, while large clearance size can improve blood washout and reduce stress level. Nonetheless, large clearance also leads to strong secondary flows, causing further blood damage. Maglev blood pumps rely on magnetic force to achieve rotor suspension and allow more design freedom of clearance size. This study aims to characterize turbulent flow field and secondary flow as well as its effects on the primary flow and pump performance, in two representative commercial maglev blood pumps of CH-VAD and HeartMate III, which feature distinct designs of secondary flow path. The narrow and long secondary flow path of CH-VAD resulted in low secondary flow rates and low disturbance to the primary flow. The flow loss and blood damage potential of the CH-VAD mainly occurred at the secondary flow path, as well as the blade clearances. By contrast, the wide clearances in HeartMate III induced significant disturbance to the primary flow, resulting in large incidence angle, strong secondary flows and high flow loss. At higher flow rates, the incidence angle was even larger, causing larger separation, leading to a significant decrease of efficiency and steeper performance curve compared with CH-VAD. This study shows that maglev bearings do not guarantee good blood compatibility, and more attention should be paid to the influence of secondary flows on pump performance when designing centrifugal blood pumps.

Numerical and Performance Analysis of R290 Heat Pump Driven Air Conditioning System for Heating and Cooling

The demand for heating and air conditioning is rising due to rapidly changing climatic conditions. The market for heat pumps and air conditioning systems is seeing a steady increase in low global warming potential. There is a growing need to use environment-friendly refrigerants. Contemporary Refrigerants (HCFCs) such as those found in heat pump air conditioning systems have the potential to cause global warming and ozone depletion. Using more environmentally friendly refrigerants, including hydrocarbon and blend refrigerant mixtures, is one way to lower Global Warming Potential (GWP) and Ozone depletion potential. This study examines the performance of several alternative refrigerants, including R32, R134A, R410A, R22 and R290. To examine the performance of R290, theoretical and simulation results are compared for various refrigerants while taking into account several performance parameters, including the refrigerant energy efficiency ratio, mass flow rate, coefficient of performance, cooling capacity and compressor work for One Ton of Refrigeration (1TR) air conditioners. One player with a very low GWP is R290. However, the only drawback is that it can catch fire and is hazardous to use in split-type commercial heat pump air conditioning applications. The environmental and thermo physical properties of R290 are significantly better than those of other materials, according to theoretical and simulation studies utilising Cool Pack software, hence it is a viable replacement.

Synchronous PIV measurements of a self-powered blood turbine and pump couple for right ventricle support

A blood turbine-pump system (iATVA), resembling a turbocharger was proposed as a mechanical right-heart assist device without external drive power. In this study, the iATVA system is investigated with particular emphasis on the blood turbine flow dynamics. A time-resolved 2D particle image velocimetry (PIV) set-up equipped with a beam splitter and two high speed cameras, allowed simultaneous recordings from both the turbine and pump impellers at 7 different phased-locked instances. The iATVA prototype is 3D printed using an optically clear resin following our earlier PIV protocols. Results showed that magnetically coupled impellers operated synchronously. As the turbine flow rate increased from 1.6 to 2.4 LPM, the rotational speed and relative inlet flow angle increase from 630 to 900 rpm, and 38 to 55% respectively. At the trailing edges, backflow region spanned 3/5 of the total passage outlet flow, and an extra leakage flow was observed at the leading edge. For this early turbine design, approximately, 75% of the turbine blade passage was not contributing to the impulse operation mode. The maximum non-wall shear rate was ~ 2288 s−1 near to the inlet exit, which is significantly lower than the commercial blood pumps, encouraging further research and blood experiments of this novel concept. Experimental results will improve the hydrodynamic design of the turbine impeller and volute regions and will be useful in computational fluid dynamics validation studies of similar passive devices.

The Evaluation of Intrarenal Pressure Using a Novel Single-Use Flexible Ureteroscope with Live Intrarenal Pressure Monitoring-An Experimental Study in Porcine Models.

(1) Background: This study aims to evaluate how different irrigation settings and the use of ureteral access sheaths (UASs) of varying sizes impact intrarenal pressure (IRP) during flexible ureteroscopy (fURS) procedures in pigs. (2) Methods: This study utilized three anesthetized female pigs. A novel flexible ureteroscope with the ability to continuously record live intrarenal pressure was used to perform ureteroscopy in different settings. Ureteroscopy was performed without UAS and with the use of 11/13 and 12/14 UAS at the ureteropelvic junction. Two different irrigation methods were employed for each parameter: one using gravity flow and the other using manual pumping with a commercial pump. IRP was also recorded with the presence of a laser fiber or lithotripsy basket. (3) Results: The recorded mean IRP during flexible URS without UAS was 28.25 (±11.2) under gravity irrigation; 35.46 (±10.08) under manual pumping; 22.5 (±3.05) and 30.75 (±5.79) with a laser fiber under gravity irrigation and manual pumping, respectively; and 16.45 (±1.27) and 17.27 (±3.69) with a lithotripsy basket under gravity irrigation and manual pumping, respectively. With an 11/13 UAS, the mean IRP was 15.41 (±8.57) and 19.33 (±4.26) under gravity and manual pumping irrigation, respectively; 14.56 (±2.50) and 18.64 (±5.13) with a laser in each irrigation setting, respectively; and 13.10 (±3.39) and 13.86 (±4.63) with a lithotripsy basket, respectively. With a 12/14 UAS, the mean IRP was 7.64 (±3.08) and 9.25 (±1.42) under gravity and manual pumping irrigation, respectively; 9.50 (±6.04) and 10.28 (3.46), respectively, in each setting when the laser fiber was used; and 5.32 (±1.57) and 6.26 (±1.79), respectively, when the lithotripsy basket was inserted. (4) Conclusion: Novel flexible ureteroscopes with integrated pressure sensors are both a feasible and reliable tool during fURS, giving the surgeon the ability to live-track the IRP. The results of the IRP measurements with and without UAS are in accordance with the current literature and exhibit a consistent pattern with previous studies.

Operation optimization in large-scale heat pump systems: A scheduling framework integrating digital twin modelling, demand forecasting, and MILP

The integration of large-scale heat pumps and thermal energy storage can facilitate sector coupling, potentially lowering heating and cooling costs in industries and buildings. This cost reduction can be extended by optimizing the utilization of the available thermal energy storage capacity in accordance to fluctuating electricity prices. Although the literature offers methods for optimizing the operation of these integrated systems, they often overlook the impact of heat pump performance degradation over time, such as from fouling. This oversight can lead to suboptimal system performance and inaccurate operational cost estimates. The present study addresses this gap by introducing a novel operational scheduling framework that aimed to reduce the operational costs of a commercial large-scale heat pump system. The system comprised an open cooling tower, a thermal storage tank and two heat pumps affected by fouling. The framework incorporated a mixed-integer linear programming (MILP) model, thermal demand forecasting, and heat pump performance maps that account for varying fouling levels. These maps were obtained from online calibrated simulation models used as digital twins of the heat pumps. The results demonstrated that the proposed framework enhanced the thermal energy storage utilization in response to variable electricity prices and adjusted the heat pump operation based on the influence of fouling. This resulted in a reduction of operational costs of up to 5% compared to the conventional operation of the system. These savings were observed to vary depending on the forecasting accuracy and the prevailing fouling levels. Overall, this study demonstrates the potential of using the proposed framework for cost reduction in large-scale heat pump systems.

IMPROVING APPROACHES TO DETERMINING THE LEVEL OF FILLING OF THE PIPE BODY WITH PUMPED PRODUCT

As of 2015, there were more than 200 permanent and variable gravity sections of crude oil and petroleum product pipelines in the pipeline system of PJSC Transneft, the natural monopoly for pipeline transportation of crude oil and petroleum products in the Russian Federation. The operation of gravity sections in oil pipelines in Russia is a very important safety and environmental issue, and Russian oil transportation companies are constantly working on improving approaches to monitor and control pipeline operation modes. When these sections occur, special attention is given to determining the geometric capacity of the pipeline section, as pumping is done in batches and commercial pumping product remains in the gravity section during periodic shutdowns. Due to the limited technical equipment of these sections and the likely illegal unrecorded product withdrawals in these pipeline sections, the most demanding approach is to determine the fill factor of the pipe body. The fill factor is influenced by many factors, including the presence of gas phase and water accumulations, correct geometry of the pipe body and other factors. Given the given initial data, it can be seen that the solution to the problem of determining the filling level of a stopped oil pipeline is reduced to the construction of a multifactor model. For accurate determination, in addition to the model, there is a need for relevant software, an algorithm for solving the problem ofcalculating the filling factor. Correspondingly, operating organisations need a system for accounting and control of the product filling level at these sections at the level of improvement of the state system for ensuring unity of measurements and metrological support of accounting for the long-distance pipeline transport of oil and oil products - a strategic resource, the revenues from the sale of which account for about 23 % of the budgetary system of the Russian Federation.The calculation created and proposed by the authors is divided into stages in which the initial data is sequentially collected, the voltages on the capacitors are calculated, the data is processed using the interpolation method, an image is constructed using the Newton-Gauss method, and the filling factor is calculated with various multiphase pumping products. The calculation is made based on voltage readings from sensors located orthogonally to the axis of the pipe body. Using the approximation method and the Newton-Gauss method, you can get rid of the «noise» and level the phase boundary. When tested and implemented at pipeline pumping facilities, it will be possible to clarify the existing dependences of the influence of gas phase friction on the fluid flow rate, and, therefore, evaluate the effect on the filling factor. This calculation can become a tool in the fight against illegal tappings.

The Open SprayBot: A high-throughput paper spray mass spectrometry platform for disease screening

Newborn disease screening increases survival, improves quality of life and reduces treatment costs for healthcare systems. Mass spectrometry (MS) is an effective method for metabolic screening. However, conventional analytical methods require biofluid handling and cooling conditions during transport, making the logistics difficult and expensive, especially for remote regions. ’Paper-spray’ (PS) ionization generates a charged solvent spray from samples deposited on paper strips. Therefore, samples can be applied on a suitable matrix and shipped as dried spots to diagnostic laboratories with standard postal or messenger services. We built a robotic platform, the ’Open SprayBot’, to automatically analyze paper-deposited samples via PS-MS and increase the sample throughput. The system is operated via RUMBA32 and Arduino Mega boards. A commercial syringe pump and power supply provide solvent application and electrical current required for PS-MS. The usability of the Open SprayBot was demonstrated by quantifying palmitoyl-l-carnitine, a common biomarker in newborn screening.

Open-source simulation platform for air source heat pump integrated with thermal energy storage

This article introduces a modular simulation platform for assessing thermal energy storage (TES) integrated with air source heat pumps (ASHP). The Python platform is an open-source library that includes classes for modeling air-air and air-water heat pumps, TES devices, and the heating load of residential buildings. To validate the ASHP model, the study utilized experimental data obtained from a commercial heat pump evaluated at the National Renewable Energy Laboratory (NREL). The results indicate a mean deviation of 0.7% for COP across the operating range, with a maximum relative deviation of 12.6%. In terms of system heating capacity, the model had an average deviation of 4.3% compared to experimental results, with a maximum deviation of 8.2%. Three classes were implemented for modeling distinct types of TES devices: a generic TES based on energy balances, a sensible isothermal water tank, and a stratified water tank. Details of the mathematical models are provided, along with their respective strengths and limitations. An example is provided showcasing the integration of a residential 10 kWh thermal storage unit with an ASHP operating in Denver, CO. The comparison of two different discharge criteria for the TES unit highlights the importance of control strategies in the system performance.

Experimental Studies and Performance Characteristics Analysis of a Variable-Volume Heat Pump in a Ventilation System

Air-to-air heat pumps are used in today’s ventilation systems increasingly often as they provide heating and cooling for buildings. The energy transformation modes of these units are subject to constant change due to the varying outdoor air state, including temperature and humidity. When choosing how to operate and control energy transformers, it is important to be able to adapt effectively to the changing outside air conditions. Nowadays, modern commercial heat pumps offer two levels of control flexibility: a compressor with a variable speed and an electronic expansion valve. This combination of control elements has boosted the seasonal energy efficiency of heat pumps. For a long time, cycle control possibilities have been dominated by electronic controls. The authors of this paper aim to present an additional element to the traditional heat pump controls, which provides a third level of control over the cycle. To achieve the objective, experimental investigations of a heat pump integrated into a ventilation unit have been carried out under real-life conditions. The experiments involved varying the operating modes of the unit by adjusting the compressor speed, the position of the expansion valve, and the volume of the system loop. The study examined the performance characteristics of the heat pump and found that the performance of a variable-volume heat pump is comparable to that of a conventionally operated typical constant-volume heat pump system. In addition, the study found that by adding a third level of volume control to the active heating circuit, in combination with conventional controls, the heat pump’s heat output range could be extended by 69.62%. The study determined the variation of the heat pump cycle in the p-h diagram with the variation of the loop volume. The benefits and drawbacks of a heat pump with a variable-volume loop are discussed in this study.

Real-time monitoring and optimization of a large-scale heat pump prone to fouling - towards a digital twin framework

Large-scale heat pumps are a promising technology for the decarbonisation of heat supplied in buildings and industries, provided they operate as expected. However, common faults like fouling and unplanned downtime periods can significantly affect their performance and availability. This could limit the widespread adoption of large-scale heat pumps over other heating technologies such as gas and electric boilers. Approaches described in the literature to optimize the operation of large-scale heat pumps often lack validation under real-world conditions and do not account for performance degradation due to faults. This work demonstrates a step towards utilizing digital twins to improve the energy performance of a commercial large-scale heat pump affected by fouling. A framework was proposed based on the real-time adaptation of digital twins, where a simulation model was calibrated online based on measurements from the heat pump in operation, which was then used for set point optimization. This enabled to determine optimal intermediate pressure set points in the heat pump operating under varying levels of fouling over time. The framework was tested on different periods of heat pump operation spread over ten calendar months. The results showed that the use of online calibration rather than a single calibration decreased performance estimation errors between 3 and 17 percentage points. Moreover, the set points determined by the online-calibrated model, along with a simpler polynomial model derived from it, showed improvements in the heat pump performance by up to 3%, depending on the level of fouling. The findings of this study demonstrated the potential to extend the proposed framework using digital twins to enhance the energy efficiency of large-scale heat pumps.

Progress in the analysis of hemolysis and coagulation models for interventional micro-axial flow blood pumps

Interventional micro-axial flow blood pump is widely used as an effective treatment for patients with cardiogenic shock. Hemolysis and coagulation are vital concerns in the clinical application of interventional micro-axial flow pumps. This paper reviewed hemolysis and coagulation models for micro-axial flow blood pumps. Firstly, the structural characteristics of commercial interventional micro-axial flow blood pumps and issues related to clinical applications were introduced. Then the basic mechanisms of hemolysis and coagulation were used to study the factors affecting erythrocyte damage and platelet activation in interventional micro-axial flow blood pumps, focusing on the current models of hemolysis and coagulation on different scales (macroscopic, mesoscopic, and microscopic). Since models at different scales have different perspectives on the study of hemolysis and coagulation, a comprehensive analysis combined with multi-scale models is required to fully consider the influence of complex factors of interventional pumps on hemolysis and coagulation.

Microflow sensing and control using an in-channel birefringent biomembrane.

This study describes the function, optimization, and demonstration of a new class of passive, low-cost microfluidic flow meters based on birefringent chitosan biomembranes analyzed by polarized microscopy. We subjected the membrane to dynamic flow conditions while monitoring the real-time response of its optical properties. We obtained figures of merit, including the linear response operating range (0 to 65 μL min-1), minimum response time (250 ms), sensitivity (2.03% × 10-3 μL-1 min), and minimum sensor longevity (1 week). In addition, possible sources of interference were identified. Finally, we demonstrate the membrane as a low-cost flow rate measurement device for the close loop control of a commercial pressure-driven pump. Preliminary experiments using a basic PID controller with the membrane-based flow rate measurement device showed that stable control could be achieved and the system could reach steady-state behavior in less than 15 seconds. Analysis of fundamental limits to sensor response time indicate the potential for faster steady-state behaviour.

A design study on 20 kW class axial flux motor with HTS field winding for 100 MPa liquid hydrogen pump

This paper presents a design study of a low-speed, high torque 20 kW class motor with a high-temperature superconductor (HTS) field coil for a liquid hydrogen centrifugal pump. The motor is designed based on three key concepts: 1) employing an axial-flux motor topology that can increase torque density by reducing the axial length together with a centrifugal pump; 2) using liquid hydrogen in a pump as a coolant for HTS coil; 3) adopting no-insulation (NI) YBCO solenoid coils as field coils of the motor to improve coil protection as well as mechanical stability. In the design process, first, an electromagnetic design of the axial type motor is obtained considering the required performance of previous commercial pumps. Considering the current and temperature margin to secure the HTS coils' stable operation, two types of HTS coils (solenoid type and triangle type) are designed and their performances are compared. Second, to evaluate validity of the electromagnetic designs, mechanical stresses in the HTS coils are estimated. By comparing the solenoid type and the triangle type, it is confirmed that the solenoid type has a distinct stress-reducing effect in terms of magnetic stress as well as rotational stress. Our design study results show the potential superior performance of the axial flux motor with HTS coils for several tens of kW applications with low speed and high torque loads such as liquid hydrogen pumps.

Potassium and sodium vapor diffusion pump development for fusion system

An alkali metal diffusion pump, which can meet many requirements for DT fusion system, was developed based on a commercial oil diffusion pump. Using sodium, potassium, and oil each as a vapor source, their evacuation behaviors were compared. The evacuation rate using potassium was comparable to that by original oil, and operation using sodium was found to require higher temperature. The compression ratio and evacuation of deuterium were also investigated. The diffusion pumping system was operated successfully, making this type of evacuation system a potential candidate for the fusion system.

Numerical simulation of ultrawideband supercontinuum generation covering a 2-20 µm waveband in cascaded all-soft-glass fiber.

We designed a cascaded all-soft-glass fiber structure and simulate midinfrared 2-20µm ultrawideband supercontinuum (SC) generation numerically. The cascaded fiber structure consists of a 1.5m I n F 3 fiber, a 0.2m chalcogenide photonic crystal fiber, and a 0.2m tellurium-based chalcogenide photonic crystal fiber. Using a 2µm pulse pumping this cascaded structure, the generated SC covering the wavelengths longer than 20µm has been demonstrated theoretically. The 30dB bandwidth reaches 20.87µm from 1.44 to 22.31µm. The effect of different pulse widths on SC generation is considered. With the increase of peak power and the decrease of pulse width, the energy of SC in the 15-20µm waveband increases gradually. The mechanism of SC broadening process has also been analyzed. The SC generation of more than 20µm in this cascade structure is caused by the self-phase modulation, soliton effects, four-wave mixing, and redshifted dispersive wave. This method demonstrates the possibility of generating ultrawide bandwidth SCs up to a 20µm waveband by a commercial 2µm pump source and all-fiber structure.

Exergetic, sustainability and exergoeconomic analyses of a fully photovoltaic-powered heat pump tumble dryer

In this study, the experimental performance of a commercial heat pump tumble dryer (HPTD) system integrated with photovoltaic (PV) was evaluated using energy and exergy analysis. Additionally, a sustainability and exergoeconomic performance analysis of system components was conducted to identify components in need of improvement. The energy consumption of the HPTD was recorded using a power quality analyzer and compared to the energy generated by the PV. Only 17.6% of the energy generated by the panels was consumed by the HPTD, with the remaining portion being utilized by other laboratory devices connected to the same grid, contributing to a sustainable future. In addition to meeting the energy demand, the PV system satisfied the entire power requirement of the HPTD. It was determined that the drying chamber and the compressor together accounted for 74.53% of the total exergy destruction in the system, with this cost being predominantly incurred during the drying process. Moreover, based on the exergy, sustainability, and exergoeconomic analyses conducted, it was concluded that the drying chamber, integrated with the fan unit, exhibited the lowest exergy efficiency (57.04%), the highest waste exergy ratio (0.83%), and the lowest exergoeconomic factor value (0.716) among the system components, indicating the need for improvement in the fan-integrated drying chamber.

General purpose propofol target-controlled infusion using the marsh model with adjusted weight input.

We report a simple method for adjusting the weight input of the Marsh target-controlled infusion (TCI) model such that the resulting infusion regime closely mimics the behaviour of the Eleveld model, thereby making the Marsh model more precise for patients at the extremes of age and body mass index. To assess the performance of our method, we simulated 2768 subjects with diverse combinations of age, weight, height and sex undergoing a hypothetical four-hour propofol TCI using both the Marsh model with our weight adjustment and the Eleveld model. The weight adjusted Marsh model produced infusion regimes and corresponding effect site concentrations closely mimicking that of the Eleveld model at all time points, with median and maximum absolute performance errors less than 8.1% and 20.3%, respectively, across the entire cohort. Our weight adjustment method is a simple and robust way of improving the precision of the Marsh model in patients at extremes of age and body mass index, until general purpose TCI models for propofol, such as the Eleveld model, become more widely available in commercial infusion pumps.

Performance prediction of a centrifugal pump working in direct and reverse mode using Computational Fluid Dynamics

The operation of centrifugal pumps as centripetal turbines can be useful to produce cheap energy in rural zones or developing nations. However, the optimum coupling between the flow and the geometry of the machine cannot be kept in reverse working conditions, and hence the flow instabilities are expected to be much higher. This paper presents a numerical investigation on the unsteady flow in a commercial centrifugal pump operating in direct (pump) and reverse (turbine) mode. Numerical simulations were conducted for several flow rates to investigate the properties of the global flow within the machine. The numerical model was additionally used to estimate the radial load on the impeller, as a function of flow rate, for both modes of operation.

One-dimensional pump geometry prediction modeling for energy loss analysis of pumps working as turbines

Pumps as turbine (PAT) for small-scale hydropower, pressure relief valves, and hydro-pumping applications have recently gained popularity. In contrast to conventional turbines, pumps do not have movable guiding vanes to accommodate changes in flow rate and head. This limits their use to the single best operating point. As a result, the precise estimation of reverse mode operating parameters is critical. One of the most successful techniques in this regard is the energy loss model. However, it necessitates extremely detailed pump geometry and experimental data. Although it is claimed to be more accurate, the lack of data makes it impractical. This calls for the devising of a pump geometrical parameter prediction model from limited manufacturer information. Using 137 sets of commercial pump operating data, geometry redesign was carried out by MATLAB code. Following that, multivariate linear regression analysis was carried out, and a one-dimensional geometrical prediction model was developed. Then the result was validated with computational analysis and measurement. The model results were 99 %, 100 %, and 95 % correlated for pump inlet, volute, and throat inlet diameters, respectively, with the experimental results. Similarly, the model results were also 99 %, 71 %, and 89 % correlated for pump inlet, outlet, and volute blade width, respectively, with experimental results. The model gave a more accurate geometrical result than the analytical and numerical methods.