Abstract Devulcanization of discarded tire rubber (WR) has remained of prior attention to numerous researchers, aiming for unlimited commercial profits upon modification, especially to serve as a substituent for virgin rubber. In this concern, composites of styrene butadiene rubber (SBR) and devulcanized waste rubber, developed via two techniques: mechanochemical (DRm) and ultrasonic (DRus), and reinforced with short nylon tire cord (SNF), namely at a filling ratio of 3 and 5 phr were fabricated. All prepared specimens were exposed to various gamma radiation doses, namely 50, 100, and 150 kGy. The post-radiation characterization was investigated by FTIR and SEM techniques. Radiation-induced crosslinking density of the polymer composites was calculated and correlated with the different mechanical features. Furthermore, the TGA technique and activation energy measurement were implemented in studying the thermal behavior of the products. Incorporation of 5 phr SNF set out the thermal stability order: SBR/DRm/5 SNF > SBR/DRus/5 SNF > SBR/5 SNF. Ionizing irradiation of all composite–SNF formulations derived to a marked improvement in TS data as a result of creating further crosslinking within the polymeric matrix, reaching a maximum by the integral dose 150 kGy. The results were appreciably compared to a recently published study that applied reinforced tire fiber with polyester, as another cord utilized in the manufacture of tires. It is found that TS data observed by irradiation with 150 kGy of SBR/3 SNF, SBR/DRm/3 SNF, and SBR/DRus/3 SNF are respectively as follows: 3.7, 2.5, and 2.4 MPa, whereas the corresponding reported values for PTC reinforced counterpart blends were: 2, 1.7 and 1.8 MPa. Similarly, the TS respective values of SBR/5 SNF, SBR/DRm/5 SNF and SBR/DRus are 2.5, 1.9, and 2.2 MPa, whereas their counterparts reinforced with 5 phr PTC recorded 1.6, 1.8, and 1.2 MPa. SNF-reinforced SBR, SBR/DRm, and SBR/DRus were superior in their properties to PTC-reinforced counterpart specimens.
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