Rationalizing the roles of different active phases in Pd − Pt/Al2O3 for light hydrocarbon (methane, ethane, propane, ethylene, and propylene) catalytic combustion is of central importance in producing practical air pollution abatement and power generation systems. So far, considerable efforts have been paid to understanding the microstructural evolution of Pd − Pt catalysts during high-temperature ageing, while much less is known about the key features in these catalysts at industry-related mild temperatures (e.g., ≤ 550 °C). In this article, by starting from platinum and palladium nitrates impregnated on commercially available γ-Al2O3, the microstructural evolution of Pd − Pt/Al2O3 induced by calcinations at below 550 °C in air was distinguished and further disentangled by comparison with the cases of Pt/Al2O3. Supported by electron microscopy, in situ DRIFTS, and other characterizations, we showed that the PdO nanoparticles on Pd − Pt/Al2O3 catalysts worked not only as a reactive phase for alkane combustion, but also as a “trapper” that reduced the amount of single-site Pt1 species by anchoring and aggregating them on the PdO (101) surface during calcinations. Since these Pt single atoms were highly reactive for the combustion of alkenes, Pd − Pt/Al2O3 exhibited enhanced methane/ethane/propane oxidation activity with increasing Pd contents, but were weaker ethylene and propylene oxidizers than Pt/Al2O3. Water and sulfur tolerance tests were also performed to evaluate the true practicability of the catalysts, which demonstrated the overall higher robustness of the Pd-free recipes for light hydrocarbon combustion.
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