Combined Rolling Research Articles

Determination and structural analysis of process parameters for combined rolling and extrusion of rods from magnesium ingots

Determination and structural analysis of process parameters for combined rolling and extrusion of rods from magnesium ingots

Golfers' Performance Is Improved More by Combining Foam Rolling and Dynamic Stretch to the Lead Hip Than Practice Golf Swinging.

Hamada, Y, Akasaka, K, Otsudo, T, Sawada, Y, Hattori, H, Kikuchi, Y, and Hall, T. Golfers' performance is improved more by combining foam rolling and dynamic stretch to the lead hip than practice golf swinging. J Strength Cond Res 38(7): e391-e397, 2024-Warming up is considered effective in improving performance and preventing injury. Despite this, there have been few studies investigating warm-up programs in golf and whether specific factors contribute to improved performance. The purpose of this study was to examine the immediate effects of combined foam rolling and dynamic stretch (FR + DS) to the lead hip on golf swing performance, hip range of motion (ROM), and muscle strength in amateur golfers using a randomized crossover design. The study sample comprised 22 men (mean ± SD ; age, 32.6 ± 8.5 years, body mass index (BMI), 23.4 ± 2.7 kg·m -2 ). Subjects were assigned to receive either FR + DS or repetitive golf swing practice (SW) before crossing over to the other intervention for another day. Measurements included golf swing performance (ball speed, club head speed, flight distance ["carry"], spin rate, and launch angle), hip internal rotation (IR), and external rotation (ER) ROM, as well as hip IR and ER muscle strength. Comparisons between groups were made before and after each intervention. For golf swing performance, FR + DS improved "carry" significantly more than SW ( p < 0.05). No significant differences in golf swing performance other than "carry" were found. In addition, IR ROM and IR muscle strength of the lead hip were significantly increased in the FR + DS group ( p < 0.05). FR + DS has effects on improving lead hip IR ROM and IR muscle strength, which may facilitate golfers' swing and "carry." FR + DS shows promise as a warm-up method for amateur golfers who want to improve golf performance.

Numerical study on flow characteristics in the primary side of a once-through steam generator under ocean conditions

The flow characteristics of the primary side of the helical coil once-through steam generator (OTSG) have a significant impact on the safe operation of the reactor. Different from the land-based stationary working conditions, the flow of the primary side of the OTSG is influenced by sea waves and winds under ocean conditions. The rigid body motion model is used to calculate the flow of the primary side under different ocean conditions, including heeling, trimming, rolling, pitching, heaving, and combined conditions. The results show that under heeling and trimming conditions, the static pressure of the primary side is different from that under vertical conditions due to the influence of gravity, but its impact on the flow field is relatively small. Under rolling and pitching conditions, the mean flow velocity and pressure drop change periodically with the movement of the OTSG, and the smaller the sway angle, the smaller the variation amplitude of the mean flow velocity and pressure drop. Under the heaving condition, the variation amplitude of the mean flow velocity is greater than that under rolling and pitching conditions, and reverse flow occurs. Under the combined heaving and rolling condition, the mean flow velocity and pressure drop are influenced by the period and amplitude of both the two motions.

Multiple cycles of combined cold rolling and short-time annealing on the microstructure and properties evolution of NiAl bronze

In this study, three cycles of combined cold rolling and annealing (CRA) were applied to study the mechanical behavior of NiAl bronze (NAB) alloy. The underlying mechanisms for microstructure and mechanical properties were elucidated. Microstructure characterization and quantitative analysis demonstrated significant morphology changes by CRA. The results showed that large α-Cu phase is compressed, lamellar κIII phase is broken and sphericalized, and κII phase accumulates and forms a hard phase band skeleton. Finally, the microstructure with spheroidized κIII phase embedded in the skeleton of the κII phase is obtained. The optimal ultimate tensile strength of 903 MPa and yield strength of 596 MPa are obtained after one cycle of CRA, which exhibits an improvement of about 40 % and 130 % compared to the as-cast samples, respectively. The best ductility of 18.0 % is obtained after three cycles of CRA, with an improvement of about 75 % over the as-cast samples. The high strength is mainly attributed to the grain refinement and high density of dislocations. Additionally, the higher density of low-angle grain boundaries can promote the formation and growth of twins. The saturation fraction of twin boundaries in experimental alloys of about 66 % is achieved after two cycles of CRA.

Forming of pure titanium tubes by combined spinning-ultrasonic surface rolling process: Microstructure and mechanical properties

Spinning-ultrasonic surface rolling process (S-USRP) combined forming technique, as a potential method for manufacturing thin-walled tubes with high performance, not only forms gradient nanostructures on the surface of materials, but also has advantages of reducing surface roughness and improving mechanical properties. In this work, the S-USRP was applied to manufacture thin-walled pure titanium tubes, and the surface morphologies, microstructure and mechanical properties of titanium tube formed by different forming methods (including spinning forming, USRP, and S-USRP) are investigated and compared. The results indicate that spinning ripples on the surface of CP-3 Ti tube can be improved obviously after introducing USRP treatment. Compared to USRP, the titanium tube formed by S-USRP has thicker gradient microstructure layer and finer grains, which is attributed to the spinning pre-deformation, resulting in decrease of strain threshold of grain refinement during USRP treatment. Microhardness after S-USRP varies more slowly between the plastic deformation layer and matrix compared with that after USRP. Tensile strength of titanium tube after S-USRP is promoted by 26.2 % owing to the grain refinement, deformation twins strengthening and synergy strengthening of gradient structured layer. However, the elongation reduced significantly because titanium thin-walled tube has the characteristics of coarse grains on one side and nanocrystalline on the other, leading to premature instability in the tensile process. In addition, the tensile strength and fracture strain of titanium tube after spinning-two passes ultrasonic surface rolling process are promoted compared to the spinning forming alone. This indicates that gradient microstructure with a certain thickness on the surface of components can achieve good strength-ductility synergy. The research in this article is of great significance to the development of high-performance forming processes for thin-walled tubes.

A distinct circular DNA profile intersects with proteome changes in the genotoxic stress-related hSOD1G93A model of ALS

BackgroundNumerous genes, including SOD1, mutated in familial and sporadic amyotrophic lateral sclerosis (f/sALS) share a role in DNA damage and repair, emphasizing genome disintegration in ALS. One possible outcome of chromosomal instability and repair processes is extrachromosomal circular DNA (eccDNA) formation. Therefore, eccDNA might accumulate in f/sALS with yet unknown function.MethodsWe combined rolling circle amplification with linear DNA digestion to purify eccDNA from the cervical spinal cord of 9 co-isogenic symptomatic hSOD1G93A mutants and 10 controls, followed by deep short-read sequencing. We mapped the eccDNAs and performed differential analysis based on the split read signal of the eccDNAs, referred as DifCir, between the ALS and control specimens, to find differentially produced per gene circles (DPpGC) in the two groups. Compared were eccDNA abundances, length distributions and genic profiles. We further assessed proteome alterations in ALS by mass spectrometry, and matched the DPpGCs with differentially expressed proteins (DEPs) in ALS. Additionally, we aligned the ALS-specific DPpGCs to ALS risk gene databases.ResultsWe found a six-fold enrichment in the number of unique eccDNAs in the genotoxic ALS-model relative to controls. We uncovered a distinct genic circulome profile characterized by 225 up-DPpGCs, i.e., genes that produced more eccDNAs from distinct gene sequences in ALS than under control conditions. The inter-sample recurrence rate was at least 89% for the top 6 up-DPpGCs. ALS proteome analyses revealed 42 corresponding DEPs, of which 19 underlying genes were itemized for an ALS risk in GWAS databases. The up-DPpGCs and their DEP tandems mainly impart neuron-specific functions, and gene set enrichment analyses indicated an overrepresentation of the adenylate cyclase modulating G protein pathway.ConclusionsWe prove, for the first time, a significant enrichment of eccDNA in the ALS-affected spinal cord. Our triple circulome, proteome and genome approach provide indication for a potential importance of certain eccDNAs in ALS neurodegeneration and a yet unconsidered role as ALS biomarkers. The related functional pathways might open up new targets for therapeutic intervention.Graphical

Bioactive Zn-0.6Cu thin sheet for craniofacial bone repair: In vitro and in vivo evaluations

Millions of craniofacial surgeries are performed annually worldwide, and materials for craniofacial bone repair are widely needed. However, traditionally applied materials, such as titanium and polymethylmethacrylate, have some shortcomings (limited malleability, material-based toxicity, non-biodegradability, lack of bioactivity, etc.). Zinc based biodegradable metals possess superior mechanical properties, biodegradability, and bioactivity, which make them promising candidate materials. Here, we successfully fabricated Zn-0.6Cu thin sheets (thickness ≤0.5 mm, suitable for craniofacial surgery) through combined extrusion and rolling. The in vitro and in vivo performances were generally evaluated and compared to those of a commercially applied pure titanium mesh. The mechanical properties of Zn-0.6Cu sheets were superior to those of clinically used polymethyl methacrylate. They were easy to shape and would not fracture during deformation. The Zn-0.6Cu sheet exhibited a gentle degradation mode, and proper implant-derived Zn improved osteogenic differentiation of rat bone marrow mesenchymal stem cells by up-regulating expression of osteogenesis related genes (alkaline phosphatase, bone morphogenetic protein-2). Thus, it further promoted extracellular matrix mineralization by improving calcium deposition for bone formation. It also improved the expression of angiogenesis-related genes (vascular endothelial growth factor, hypoxia-inducible factor alpha). The Zn-0.6Cu sheet exhibited high osteogenic activity in a cranial defect animal model compared to a non-biodegradable pure titanium mesh. Significant surface degradation occurred after two months in vivo, and degradation products were compatible with surrounding tissues. In general, the Zn-0.6Cu thin sheet seems to be a bioactive material selection for craniofacial bone repair, which might possibly accelerate defect repair and prevent adverse complications.

Annealing parameters effect on microstructure evolution, tensile properties and deformation behaviors of direct-cold-rolled UNS S32101 duplex stainless steel with heterogeneous layered structure

Microstructure evolution, strain-induced martensite transformation (SIMT) kinetics, tensile properties, deformation behaviors of UNS S32101 duplex stainless steel (DSS) with heterogeneous layered structure (HLS) were investigated. HLS composed of multiscale grains (spanning coarse, fine, and ultrafine grains) was prepared by direct cold rolling in combination with short-time annealing, being dominated by coarse-grained ferrite (CGed α) and fine-grained austenite (FGed γ). A quantitative SIMT kinetics model was established to predict the α′-martensite fraction at various strain/annealing parameters, indicating that increased average grain size (AGS) for γ not only contributed to the SIM formation but also promoted the monotonic increase of SIMT rate until annealing for 10 min. Relatively high stacking fault energy (SFE, 35.89∼39.34 mJ/m2) favored mechanical twinning as the dominant deformation mode of γ accompanied by SIMT and dislocation glide. And α deformation was mainly coordinated by wavy slip. Both SFE and Olson-Cohen parameters were strongly correlated with the γ AGS, which could reasonably interpret the dependence of SIMT on the AGS. The A and B values increased progressively with grain coarsening along with the rapid decline in SFE, facilitating the martensite formation. Further increasing the AGS beyond the peak region severely suppressed SIMT probably due to the low probability of martensite embryo generation at deformation twins (DTs) intersections, coinciding with the sharp decrease A value.

Simulation of Cross Wedge Rolling and Hot Extrusion-Combined Forming Process for Axle Sleeve

In this paper, an axle sleeve is formed through a combined cross wedge rolling (CWR) and hot extrusion process, and the combined forming process is simulated via finite element analysis software Deform-3D. The forming mechanism is revealed by analyzing the stress and strain distribution, the temperature variation and the metal flow law of the workpiece during CWR and hot extrusion. Combined with CWR and hot extrusion forming experiments, the feasibility of a combined rolling and extrusion process to produce an axle sleeve is verified. It has been proven that the outer steps of the axle sleeve produced through the rolling extrusion composite process are well formed, the flange extrusion cavity is full, the metal streamline is continuous, the axis of the inner hole does not easily deviate, the product quality is good and the production efficiency is high.

FUNCTIONALIZATION OF THE IMPLANT SURFACE BY SUBSURFACE HARDENING AND PHASE TRANSFORMATION OF COCR28MO6 WROUGHT ALLOY

Reducing wear of endoprosthetic implants is still an important goal in order to increase the life time of the implant. Endoprosthesis failure can be caused by many different mechanisms, such as abrasive wear, corrosion, fretting or foreign body reactions due to wear accumulation. Especially, modular junctions exhibit high wear rates and corrosion due to micromotions at the connection of the individual components. The wear generation of cobalt-chromium-molybdenum alloys (CoCrMo) is strongly influenced by the microstructure. Therefore, the aim of this work is to investigate the subsurface phase transformation by deep rolling manufacturing processes in combination with a “sub-zero” cooling strategy.We analyzed the influence on the phase structure and the mechanical properties of wrought CoCr28Mo6 alloy (ISO 5832-12) by a deep rolling manufacturing process at various temperatures (+25°C,-10°C,-35°C) and different normal forces (700N and 1400N). Surface (Sa,Sz) and subsurface characteristics (residual stress) as well as biological behavior were investigated for a potential implant application.We showed that the microstructure of CoCr28Mo6 wrought alloy changes depending on applied force and temperature. The face centered cubic (fcc) phase could be transformed to a harder hexagonal-close-packed (hcp) phase structure in the subsurface. The surface could be smoothed (up to Sa = 0.387 µm±0.185 µm) and hardened (≥ 700 HV 0.1) at the same time. The residual stress was increased by more than 600% (n=3). As a readout for metabolic activity of MonoMac (MM6) and osteosarcoma (SaOS-2) cells a WST assay (n=3) was used. The cells showed no significant negative effect of the sub-zero manufacturing process.We showed that deep rolling in combination with an innovative cooling strategy for the manufacturing process has a great potential to improve the mechanical properties of CoCr28Mo6 wrought alloy, by subsurface hardening and phase transformation for implant applications.

Skidding and spinning investigation for dry-lubricated angular contact ball bearing under combined loads

AbstractSliding and spinning behaviors significantly affect the performance of rolling bearings, especially for dry-lubricated bearings, micro and macro sliding may lead to increased wear of the solid lubricating film. A unified rolling contact tribology analytical model is proposed for dry-lubricated angular contact ball bearings (ACBBs) considering the extreme conditions including high combined loads and rolling contact effects. A comprehensive solution framework is proposed to ensure the robustness of the model under different loading conditions. Equilibrium equations are solved to study the effects of friction coefficients, rotating speeds, and combined loads on the skidding and spinning characteristics of the ACBB. The results show that the rolling contact effects and combined loads significantly affect the skidding and spinning performance of the ACBB. Further analysis reveals that the skidding mechanism is related to the interaction between ball kinematical motion and traction forces. The developed analytical model is proved to more accurately predict the bearing kinematical and tribological behavior as it discards the raceway control hypothesis and considers the macro/micro-slipping, creepage, and self-spinning motions of the ball, which is validated using both the existing pure axial loading dry-lubricated ACBB model and the classical Jones—Harris model. The study would provide some guidance for the structure and lubrication design of dry-lubricated ACBBs.

Plastic Deformation Mechanism of High Strength and Toughness ZK61 Magnesium Alloy Plate by Multipass Horizontal Continuous Rolling.

ZK61 magnesium-alloy plate with high tensile strength and elongation is obtained by combined multipass symmetric hot rolling and asymmetric warm rolling. Deformation history considering varying strain rate obtained from the macro-finite element analysis of the selected passes are introduced into the viscoplastic self-consistent model (VPSC) as initial boundary conditions for macro- multiscale and micro-multiscale coupling analysis. VPSC simulation results show that in the initial stage of rolling deformation, the basal <a> slip is the dominated deformation mode, supplemented by prismatic <a> slip and pyramidal <c+a> slip. With increased rolling strain, the pyramidal <c+a> slip presents competitive relationship with basal <a> slip, and the activation amount of {101-1} compression twins is limited. During asymmetric rolling, the basal <a> slip is dominant, followed by the pyramidal <c+a> slip. Experimental results show that the basal texture is gradually strengthened after symmetric rolling, and grain size is refined due to the activation and recrystallization of twins. Asymmetric rolling makes the basal texture deflect 10° to the rolling direction and further refine the grain size. With the ongoing of symmetric rolling, the mechanical anisotropy of the plate weakens, and the yield strength, tensile strength, and plasticity of the material improves. In particular, after asymmetric rolling, the tensile strength in the RD and TD directions of the plate reaches 391.2 MPa and 398.9 MPa, whereas the elongation reaches 19.8% and 25.5%.

Теоретичне обґрунтування конструктивних особливостей котка для передпосівного обробітку ґрунту

The article presents the results of exploratory theoretical studies of the design features of a roller for pre-sowing tillage. According to the number of operations, the rolling roller can be considered as one of the main means for ensuring high-quality preparation of the field for sowing. Therefore, the rolling process must be considered as a complex of operations, and its construction as a combination of the latter. The technological process of rolling helps to optimally place the seeds at a given depth, improves the contact between the seeds and the soil, and contributes to the rapid swelling and germination of the seeds. The main purpose of rolling is to conserve soil moisture, especially in arid conditions, by reducing physical evaporation. The analysis of the existing designs of domestic and foreign manufacturers of rolling rollers for pre-sowing soil cultivation and the technological process they perform showed that today the range of designs is growing, versatility is decreasing, each type of work requires its own roller, continuous formation of the compacted bottom of the seedbed with modern rollers in is not fully implemented. The main direction on which foreign roller manufacturers are working is strip rolling and preparation of the seed bed directly along the track of the coulters if the roller is part of the seeding unit. In addition to the classic ones, there are practically no cats for continuous rolling in the company's assortment. It has been established that the technological process will be more rational when rolling occurs not only in the upper layers of the soil, but also in the lower ones. For this purpose, a combined rolling roller with working elements of the cam type was proposed. A mathematical model of the interaction of the rolling roller and its elements with the soil has been developed. The proposed mathematical model of the working process of the improved roller allows to establish the nature of the specific pressure distribution depending on the constructive parameters of the roller elements and the physical and mechanical properties of the soil. The effectiveness of the proposed design of the rolling roller is ensured by the fact that due to the design of the working surface and cams, it is possible to ensure uniform compaction of the soil along the width of the grip of the roller and to the required depth and reduce the number of passes of the roller to ensure the necessary uniformity of compaction.

Влияние деформационной обработки на микроструктуру и механические свойства сплава Ti-42Nb-7Zr

Introduction. The interest of modern medical materials science is focused on the development of beta-alloys of ternary systems (TNZ) based on titanium, niobium and zirconium with the low Young’s modulus, which is comparable with the elastic modulus of the bone. A wide application of the above alloys in medicine is limited by its insufficiently high strength properties, such as yield strength, ultimate strength, fatigue strength, fatigue life, etc. The formation of bulk ultrafine-grained structure in the alloys via deformation processing, including severe plastic deformation, ensures a considerable increase in the mechanical properties of alloys without toxic alloying elements. The aim of the work is to analyze the influence of deformation (multipass rolling and abc-pressing in combination with rolling) on the microstructure and mechanical properties of the alloy of the Ti-Nb-Zr system. The research methods. The Ti-42Nb-7Zr alloy cast blanks were made from pure titanium, niobium, and zirconium iodides by arc melting with a tungsten electrode in the protective argon atmosphere. It is shown that the cast blanks obtained have a high degree of uniformity in the distribution of niobium and zirconium alloying elements. To form an ultrafine-grained (UFG) structure, the cast blanks were subjected to deformation according to two schemes: 1) multipass rolling and 2) a combined method of severe plastic deformation, consisting in abc-pressing and subsequent multipass groove rolling. Results and discussion. As a result of deformation processing by rolling, an ultrafine-grained (UFG) structure is formed, which is represented by non-equiaxed -subgrains with cross-sectional dimensions 0.2…0.8 µm and length 0.2…0.7 µm, dispersion strengthened nanosized ω-phase, as well as subgrains of the -phase. Application of combined severe plastic deformation has promoted formation of a more dispersed UFG (+ω)-structure with an average size of structural elements equal to 0.3 μm. The UFG structure formed as a result of two-stage SPD has provided a high level of mechanical properties: yield strength – 480 MPa, ultimate strength – 1.100 MPa, microhardness – 2.800 MPa, with a low modulus of elasticity equal to 36 GPa.

Nonlinear dynamics of system with combined rolling–sliding contact and clearance

Rolling–sliding contacts are found in a variety of systems, such as gears, drum brakes, and tire pavements. Such systems inherently have multiple nonlinearities such as kinematic, contact, and friction nonlinearities. Further, most of these systems have clearance between components which causes excessive vibration and noise. The combination of clearance with other nonlinearities makes the system dynamically interesting. It is important to understand the dynamic behavior of such systems under various operating conditions. Hence, this article focuses on theoretically investigating the transient and steady-state responses of a cam–follower system with rolling–sliding contact and clearance as an exemplary case. A contact mechanics-based model for the same has been developed for this purpose. The transient behavior of the system is examined based on energy and time-varying frequency contents. The domain of attractors, frequency response plots, and phase portraits are deployed to analyze the effect of initial conditions and excitation speed on the steady-state behavior, quantitatively and qualitatively. The steady-state solutions were classified into various branches based on periodicity and phase portraits. In addition, parametric analyses of the effects of loading, damping, and friction on the response have been conducted. Finally, the system is examined for start-up and shut-down characteristics with a constant rate of change in excitation frequency.

Surface integrity modification of CoCrMo alloy by deep rolling in combination with sub-zero cooling as potential implant application.

Alloys made of CoCrMo are well established as implants materials since decades in orthopedic surgery. The good mechanical properties, biocompatibility and especially the corrosion resistance are important rationales for the use of these alloys. Nevertheless, retrieved implants from revision surgery showed the occurrence of abrasion and corrosion. The wear mechanisms and the occurring corrosion processes might be reduced with a functionalization of the surface. The hexagonal phase of the cobalt chromium matrix plays an important role in the surface functionalization. It can be specifically transformed and set during the manufacturing process. One possibility for the induction of the transformation is the use of a deep rolling process in combination with a novel "sub-zero" cooling strategy during machining. The influence of force and temperature during the deep rolling process on the formation of the hexagonal Co-phase is examined in this study. The results from the targeted setting of the hexagonal Co-phase in the subsurface are shown. For this purpose, EBSD studies have been carried out to detect and quantify the proportion of Co-hex phase in the subsurface of the modified alloys. To analyze the mechanical properties, we measured the residual stress and hardness in the near surface layer under conditions close to the application. Furthermore, we performed biological tests to show a potential influence of the modification on the biocompatibility when using the sub-zero cooling approach. We observed no negative effect on the osteoblastic cell line which attached similarly to all tested surfaces. The investigations provide first insights into the potential use of "sub-zero" cooling in modifying orthopedic implant materials, but also the respective limits with regard to the surface functionalization. Deep rolling in combination with an innovative cooling strategy has a great potential to improve the mechanical properties of CoCr28Mo6 wrought alloy, by subsurface hardening and phase transformation.

The effect of combined cold rolling and homogenization on the microstructures and mechanical properties of twin-roll casted 8021 aluminum alloy

The microstructures and mechanical properties of the twin-roll casting (TRC) 8021 alloy strip under different homogenization processes (direct homogenization, cold rolling + homogenization) have been systematically investigated by optical microscope, tensile testing, scanning electron microscopy (SEM) and electron backscattered diffraction (EBSD) technique. It was revealed that due to the severe microstructural gradient throughout the full strip thickness, the coarse grain layer is readily formed in the strip surface due to the high stored energy involved. Although the introduction of cold rolling before homogenization reduces the strain inhomogeneity in the strip, the rather high deformation level produces fully recrystallized structures after homogenization at 580 °C. After cold rolling and final annealing, recrystallized grains are formed in the interior of the sheets for most the homogenization temperatures. Compared with direct homogenized samples, the average recrystallized grain sizes in the “cold-rolled + homogenized” samples are larger due to the small thickness reduction. Therefore, the combination of cold rolling and homogenization can improve the elongation and decrease the strength of the strip. Homogenization at 530 °C is selected as the optimum parameter for both the two homogenization processes as it provides a good combination of strength and elongation.

Two second order instantaneous invariants of axodes

It is well established that generalized spatial motion of a rigid body can be defined in terms of two axodes; a fixed axode and a moving axode. These axodes are ruled surfaces that uniquely roll and slide upon one another. Presented are two instantaneous invariants that define relative motion between two axodes. These invariants are based on the instantaneous screw axis (ISA) or line-tangency shared by two axodes in mesh. One invariant is the relative angular displacement (rolling) about the ISA and the other invariant is the relative axial displacement (sliding) along the ISA. Both invariants are ratios expressed in terms of the normal curvature and geodesic torsion for any point on the ISA. An induced curvature is introduced to quantify the combined rolling and sliding displacement. Two osculating hyperboloids are established in terms of induced curvature, which when combined, create a skew axis gear pair with uniform motion that matches the instantaneous invariants of the axodes. A skew axis gear set with elliptical motion is presented to demonstrate generalized axodes, instantaneous invariants, induced curvature, and osculating hyperboloids.

Investigation the structure and properties of deformed semi-finished products produced from chips of Al–Mg alloys system alloyed with scandium

The article presents the results of studies that make it possible to solve the problem of processing secondary waste from expensive aluminum alloys without irretrievable loss of metal. For this purpose, tasks were set and solved for the development of technological schemes for obtaining longish deformed semi-finished products from chip waste of Al–Mg alloys 01570 and 1580 alloyed with scandium using methods of powder metallurgy and metal forming. For their experimental verification, the operations of chip briquetting, combined rolling-extrusion (continuous extrusion), sectional rolling, hot extrusion and drawing in combination with heat treatment were applied. According to these schemes, semi-finished products in the form of rods and wires were obtained. Structure and mechanical properties were investigated. It has been revealed that when hot-extruded rods are obtained from chip briquettes of alloy 01570 on a vertical hydraulic press, even with significant degrees of deformation during extrusion, the margin of plastic properties is small and makes it possible to obtain a wire with a diameter of only 4.2 mm after drawing. The processing of briquettes from 1580 alloy chips using the combined rolling-extrusion method makes it possible to obtain after cold deformation a wire with a diameter of up to 3 mm. At the same time, the influence of the annealing process on the structure and properties of deformed semi-finished products from the investigated alloys was studied. It is shown that due to the low plasticity of the investigated material cold working of the rods must be carried out with small degrees of deformation, alternating it with intermediate annealing according to the proposed regime. An analysis of the physical and mechanical properties of the wire obtained using combined processing showed that its strength and plastic properties are comparable to the properties of the wire obtained from a cast billet, and the structure is characterized by a high degree of elaboration and compactness. Thus, as a result of the research, technological schemes have been developed and processing parameters have been determined for the production of rods and wire from graded chip waste of alloys 01570 and 1580 using compaction, discrete and continuous extrusion, as well as cold drawing.

Characteristics of the Combined Rolling and Extrusion Process

The combination of the conventional forming processes rolling and extruding enables the continuous production of cross-sectional aluminum long products. Regarding power consumption and resulting material specifications, the combined process offers various advantages in comparison to its conventional alternatives [1, 2]. The combined rolling and extrusion process is in an early stage of maturity. The production of pure aluminum wire is state of the art. The material flow within the process can partially reproduced by the use of numerical simulations [3]. Some process specific characteristics need to be understood and controlled to obtain a better process design and to enable the future production of complex cross-sectional products. This paper describes the results of experimental and numerical investigations regarding the combined rolling and extrusion process. The test specimen of a visioplastic examination on an industrial scale plant [3] was examined by the use of metallography. Those results where compared to a numerical simulation of the industrial experiment. The comparison of these results where then linked to some specific characteristics of the process. The existence of a dead zone with a shape comparable to the conventional indirect extrusion process was proved. The deformation zone of the combined process was divided into four zones which can be differentiated in the experimental as well as the numerical results. General design rules were derived from this differentiation. These design rules were used to optimize the forming geometry of an industrial scale plant. Critical process forces where reduces and resulting scrap material was minimized.