Loofah-like nanostructures have been applied in many fields because of their high specific surface area, high porosity, and low density. Developing additive manufacturing methods for loofah-like nanostructures remains a challenge. This paper proposed a novel E-Jet nanoprinting method with real-time laser zone irradiation, for one-step fabricating of loofah-like ZnO nanostructures. The combination of laser irradiation and electrohydrodynamic effect had been proved in detail by adding laser irradiation to the traditional E-Jet printing process. Printable ZnO inks were prepared. The numerical model of the jetting under the combination of flow field and electric field; and the model of the interaction between laser and printing structure were established respectively. The laser beam irradiated the printing structure in real-time to rapidly absorb energy, resulting in thermal expansion and thermal decomposition. The shock wave generated by laser irradiation induced the physical fragmentation and redistribution of particles in the printed structure. Printing at different laser powers was investigated; and the loofah-like ZnO nanostructures, down to the scale of ∼90 nm, have been directly printed without post-processing. The characteristic morphology and hydrophilic characteristics of the printed structure were studied. This study provided a new way for green and efficient additive fabrication of loofah-like nanostructures, which was of significance for the development of nanofabrication and nanodevices.
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