AbstractWe examine the critical cracking thicknesses of as‐dried colloidal TiO2 suspensions containing water‐soluble polymeric additives, above which cracks spontaneously propagate. In contrast to common observations, the critical cracking thickness increases in a nonlinear, stepwise manner as increasing the concentration of the polymeric additive in the suspension. The critical thickness diverges when the polymer content increases above a certain threshold. We demonstrate that the first and second critical cracking thickness increments are attributable to the onset of polymer adsorption and a subsequent transition in the conformations of the adsorbing polymer chains, respectively. The critical thickness profiles with respect to normalized polymer adsorption amounts at different particle diameters converged into a single master curve. These results illustrate nontrivial evaporation processes in which the various roles of polymeric additives delay cracking into thicker films.
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