Thick Coatings Research Articles

FSUNet: lightweight full-scale information fusion UNet for seed coat thickness measurement

FSUNet: lightweight full-scale information fusion UNet for seed coat thickness measurement

GET 203-2024 state primary special standard of complex refractive index and length in the field of measuring the thickness of optical coatings

GET 203-2024 state primary special standard of complex refractive index and length in the field of measuring the thickness of optical coatings

Two species of Polycelis (Platyhelminthes, Tricladida, Planariidae) newly recorded for the Qinling Mountains and the Loess Plateau in China, with a comparative discussion on their karyotypes

The paper details new geographic records of two species of the genus Polycelis Ehrenberg,1831 (Platyhelminthes, Tricladida, Planariidae) for the Qinling Mountains and the Loess Plateau in China and provides redescriptions of these species based on an integrative taxonomic study involving morphology, karyology, and histology. This new information considerably expands our knowledge on these species, for which until now only limited data was available. The species Polycelis asiatica Selinova, 1985 is characterized by the following features: 63–80 eyes; sperm ducts that exhibit an intrabulbar knee-shaped bend towards the ventral surface before opening separately and symmetrically into the antero-dorsal portion of a large seminal vesicle; the latter is ventrally displaced, thus creating a narrow ventral lip on the penis papilla; dorsal wall of the seminal vesicle is provided with several well-developed folds; more or less bulbous penis papilla protrudes from the dorsal wall of the male atrium and is provided with a slender and flexible tip; chromosome complement diploid with 30 metacentric chromosomes, 8 submetacentric chromosomes, and 2 subtelocentric chromosomes. The species Polycelis eudendrocoeloides (Zabusova, 1929) is characterized by: 49–80 eyes; highly reduced and blunt penis, provided with a kind of flagellum that projects into the seminal vesicle; a relatively thick coat of circular and longitudinal muscles around the entire male atrium; generally, a very large intrabulbar seminal vesicle, extending from near the ventral body surface to occupy the major part of both the penis bulb and the dorso-ventral space of the body; diploid chromosome complement consisting of 36 metacentric chromosomes.

Corrosion resistance and biocompatibility of silica coatings on AZ31 magnesium alloy via magnetron sputtering

Magnesium alloys have promising prospects in biodegradable implants, but premature degradation is the main factor limiting their application. We prepared silicon coatings of different thicknesses on the surface of AZ31 magnesium alloy using the RF magnetron sputtering method. The phase, microstructure, and elemental composition of the coatings were characterized by XRD, SEM, and EDS, respectively. The corrosion resistance of the coatings in simulated body fluids was tested using immersion corrosion and electrochemical corrosion tests. Results showed that the silicon coating sputtered for 3 hours had the best corrosion potential and current, with a corrosion current density of 6.5614E-6 (A/cm2), which is two orders of magnitude lower than that of the AZ31 substrate. The extract of the sample in RPMI-1640 medium was co-cultured with human umbilical vein endothelial cells (HUVEC), and its cytotoxicity was evaluated by the CCK-8 assay. It was found that the silicon coating sputtered for 3 hours had the least toxicity, and the endothelial cells had a high proliferation rate. Therefore, the magnetron sputtered Si coating on AZ31 magnesium alloy exhibits good corrosion resistance and biocompatibility.

Combinatorial synthesis of AlNi alloys by low-pressure cold spray deposition and post-laser alloying process

Aluminum-Nickel (AlNi) alloys are of great interest due to their exceptional high-temperature wear and corrosion resistance, making them valuable in transport, energy, and materials processing applications. However, challenges in the production and shaping of these alloys, particularly as thick coatings, remain significant. This study introduces an innovative method for the high-throughput synthesis of AlNi coatings, utilizing a two-step process: low-pressure cold spray deposition followed by laser surface alloying. The combination of these two techniques not only improves the synthesis process but also opens avenues for exploring new material compositions with specific application requirements. This approach holds significant potential for accelerating the development and optimization of advanced coatings and multiphase compounds in applications such as repair and additive manufacturing.Aluminum and nickel powders were co-sprayed to create coatings with controlled compositions ranging from 50Al50Ni to 10Al90Ni (wt%). Subsequent laser treatment induced in-situ alloying and homogenization, resulting in dense, uniform AlNi coatings. The microstructure and chemical composition were characterized using Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS), while X-ray Diffraction (XRD) identified the formation of various phases, including Al3Ni and AlNi3 phases. The process demonstrated effective alloying and microstructural homogeneity, with residual alumina present at the surface. Despite the presence of some microstructural defects, such as cracking, this method provides a robust foundation for further refinement and opens new possibilities for tailoring alloy properties through combinatorial cold spray and laser alloying techniques.

Study on the Corrosion Resistance of Electrodeposited NiW/TiO2 Composite Coating and Its Application in Methylene Blue Degradation in Simulated Wastewater

NiW/TiO2 composite coatings were electrodeposited on the surface of Q235B steel to investigate the effect of different TiO2 particle concentrations on the deposition rate, thickness, chemical composition, and surface morphology of the composite coatings. The corrosion resistance of the NiW/TiO2 composite coatings and their photocatalytic degradation of methylene blue in simulated wastewater were examined and verified. The NiW/TiO2 composite coating electrodeposited from a plating solution with 15g/L TiO2 particle exhibited the fastest deposition rate (402mg/h) and the largest thickness (23.92 μm). All electrodeposited NiW/TiO2 composite coatings comprised C, Ti, Ni and W, with granular surface morphology. Increasing the TiO2 particle concentration in the plating solution enhanced the mass transfer rate of Ni ions, thereby increasing the Ni and Ti contents in the composite coating. However, at an excessive TiO2 particle concentration of 20g/L, the viscosity increased and the transfer rate of particles and nickel ions decreased, resulting in a decrease in the Ni and Ti contents in the composite coating. Among all NiW/TiO2 composite coatings, the NiW/TiO2 composite coating electrodeposited from a plating bath containing 15g/L TiO2 particle demonstrated optimal corrosion resistance with the most positive corrosion potential (-0.533V) and the lowest corrosion current density (8.6×10-6 A/cm2). The electrodeposited NiW/TiO2 composite coatings effectively degraded the methylene blue in the simulated wastewater, achieving an optimal degradation efficiency of 60.7%.

Microstructure evolution and high temperature air oxidation behaviour of thick Cr coatings at 1200°C

The thick Cr coated Zr-4 alloys were prepared by magnetron sputtering deposition and their microstructure evolution and high-temperature air oxidation behaviour were investigated. Oxidation tests showed that the thick Cr coatings can improve the high-temperature air oxidation resistance of Zr-4 alloy even if the α-Zr(O) layer was formed at some regions. The mechanism of high-temperature air oxidation was also discussed in detail, and these experimental results could provide data for establishing a reliable prediction model of this degradation.

Boronize Coatings Studied with a New Mass Transfer Model.

This study examined the development of Fe2B (diiron boronize) coatings on the surface of 35NiCrMo4 steel through the thermochemical surface hardening process called boronizing. The morphology and thickness of the boronize coatings were assessed using Scanning Electron Microscopy (SEM) and optical microscopy (OM). A novel mathematical mass transfer model was developed to estimate the diffusion coefficients of boron in hard coating. The presence of uniformly distributed boronize coatings with a typical sawtooth pattern on the surface of the substrate was confirmed. The boronize coating's chemical composition and phase constituents were analyzed utilizing X-ray energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The study confirmed the presence of a single-phase boronize coating (Fe2B). Furthermore, microhardness tests indicated that the boronized specimen's surface demonstrated an average hardness of approximately 1953 HV. The wear study were conducted using the pin-on-disk method under dry debonding conditions at room temperature to estimate the coefficient of friction (COF) of the boronized (average ≈ 0.35) and untreated (0.725) specimens. The results revealed approximately 200% improvement in wear resistance due to the boronized coating. The empirical validation of the mathematical model was carried out for two additional boronizing conditions at 1223 K for 3 h and 1273 K for 1.5 h, resulting in an estimated percentage error of around 2.5% for both conditions. Additionally, an ANOVA analysis was performed, taking into account the temperature and time factors. The findings indicate that both factors exert a substantial influence on the dependent variable (u), with temperature (T) contributing 64.68%, time (t) contributing 27.37%, and the interaction of both factors (T × t) contributing 5.13%.

Effect of Glyphosate on Behavioral Changes in a Fresh Water Fish, Labeio Rohita in Sarju River of Gonda, Uttar Pradesh

The present study showed that the glyphosate is toxic and causes behavioral changes in Labeio rohita. The LC50, values of glyphosate conducted to be as 0.018 ml/l; 0.015; m1/1; 0.012 m1/1 and 0.010 m1/1 at 24, 48, 72 and 96 hours. A thick coat of mucus over the body and loss of stability noticed may be due to none functioning of the brain. The colors of the tested fishes appeared little pale as compared to the normal fishes. Hyper excitability followed by lethargy was observed by the jerky and random movement of fishes just after the addition of toxicants. Due to the low rate of oxygen uptake, fishes came to the surface to engulf air frequently. Herbicides, commonly employed to control unwanted vegetation in crops, can enter water bodies through runoff, leading to unintended consequences for aquatic ecosystems.

Influence of BN microstructure on oxidation of SiC/BN/SiC composites

AbstractThis study investigates the effects of boron nitride (BN) coating characteristics on the subsurface oxidation behavior of SiC/SiC composites in high‐temperature, water‐rich environments. Three types of coatings were examined: a crystalline stoichiometric BN, an amorphous BN, and a Si‐doped amorphous BN, the latter two containing 5–10 at% of oxygen and carbon. High‐resolution imaging and chemical analysis techniques were used to probe microstructural changes after oxidation at 1000°C for 1 or 12 h in flowing 20 vol% H2O, focusing on effects of coating thickness. Complementary chemical thermodynamic calculations and models for reaction‐ and transport‐controlled recession were used to interpret the experimental findings. Crystalline BN coatings produce open recession channels without forming borosilicate glass, a consequence of carbothermal reduction arising from C/CO produced through concomitant SiC oxidation. The combination of active oxidation and the relatively thick coatings in this system (ca. 1 µm) leads to a recession rate controlled by the intrinsic BN volatilization rate rather than the rate of gas transport. In contrast, amorphous coatings, both undoped and Si‐doped, readily oxidize to form borosilicate glasses that replace the BN. Broadly, the recession lengths increase with coating thickness. In the early stages, while the glass is boria‐rich and thus permeable to environmental oxidants, recession is controlled by the BN oxidation rate. As boria volatilizes, the silica concentration in the glass increases, eventually reaching the saturation limit and precipitating solid silica on the internal surfaces, essentially arresting further recession.

The Role of Seed Characteristics on Water Uptake Preceding Germination

Seed germination is a complex process involving imbibition, activation and subsequent growth. In addition to re-establishing metabolic activity, water uptake helps stabilize macromolecules and biochemical reactions, resulting in radicle protrusion. Factors affecting water uptake include seed composition, water availability and seed coat permeability. Water entry sites vary with species and occur primarily through the hilum, micropyle or lens. In addition, seed size influences water uptake, where larger seeds are usually less permeable. The seed coat plays a significant role in regulating the water absorption process. Several seed coat characteristics, including color, thickness and differences in the anatomical structure, such as the presence of pores, cuticles and radicle pockets, alter water permeability. Similarly, the presence of either physical or physiological seed dormancy negatively affects water uptake. This review emphasizes that understanding seed characteristics, such as size, shape and seed coat permeability, and their relationships is essential for breeding and selecting seeds with desirable traits, as they directly influence water uptake, leading to improved germination and growth.

Using Thin Ultra-High-Molecular-Weight Polyethylene Coatings to Reduce Friction in Frost-Resistant Rubbers.

Frost-resistant rubbers retain their highly elastic properties over a wide temperature range. They are used in various friction units (e.g., seals), but their high friction coefficient and low wear resistance lead to the need for frequent replacement. In this paper, we propose applying thin (several hundred microns) UHMWPE coatings to formed rubber rings. The application technology depends on the required coating thickness. Friction tests of the coatings and pure UHMWPE were performed using the ball-on-disk (unidirectional sliding) scheme for various loads and velocities. In the experiments, the friction coefficients and temperatures near the contact area were determined. Friction tracks were studied using microscopy methods. The sliding contact of the ball and the two-layer material was modeled to obtain the dependences of the deformation component of friction on the sliding velocity for coatings of different thicknesses. UHMWPE is sensitive to frictional heating, so the thermal problem of determining the temperature in the contact area was also solved. It is shown that the minimum friction coefficient occurs for coatings with a thickness of 600 μm. At the same time, in the case of the 300 μm coating, the surface of the friction track is practically no different from the initial one. Thus, the studied combination of polymers provides antifrictional properties and wear resistance to the surface layer while maintaining the damping properties of rubber.

Experimental and Modeling Analysis of the Tensile Properties of Heavy-Duty Coatings for Steel Structures

Coatings are essential for protecting steel structures from corrosion and mechanical stresses, especially under challenging environmental conditions. To this end, this study systematically examines the effects of temperature (20 °C to 50 °C), strain rate (6.67 × 10−4 s−1 to 1.67 × 10−2 s−1), and intermediate coat thickness (140 μm to 700 μm, the layer between the primer and topcoat) on the uniaxial tensile properties of heavy-duty coatings for steel structures. Experimental and theoretical analyses were conducted to quantitatively assess the influence of these factors on the mechanical properties of the coatings. A multifactor constitutive model was developed based on the Sherwood–Frost model by integrating material characteristics and fitting experimental data, incorporating response functions for temperature, strain rate, and intermediate coat thickness. The results reveal that increased temperature causes temperature-induced softening, while higher strain rates lead to strain rate-dependent strengthening of the coatings. In contrast, the effect of layer thickness on mechanical properties follows a non-monotonic trend, influenced by the structural and material characteristics of the coatings, with the most significant mechanical response occurring at 560 μm thickness. These findings suggest that optimal coating design must consider multiple factors to enhance mechanical performance. Additionally, the correlation coefficients (r) between the model predictions and experimental results are 0.97 or higher, indicating the model’s effectiveness in predicting and optimizing the mechanical performance of heavy-duty coatings under complex conditions.

An Assessment of Coating Thickness on the Microstructure and Mechanical Behavior of IN625 Coating on Ni-Based Superalloy Substrate Deposited by High Velocity Air Fuel Technique

An Assessment of Coating Thickness on the Microstructure and Mechanical Behavior of IN625 Coating on Ni-Based Superalloy Substrate Deposited by High Velocity Air Fuel Technique

Physical and microstructural properties of YSZ + Cr2O3 thermal barrier coatings developed using HVOF technique

A composite coating material of Yttria-Stabilized Zirconia (YSZ) and Chromium Oxide (Cr2O3) was developed on the surface of Al-6061 substrates. The coating consisting of equal measures of the composite material of YSZ and Cr2O3 was successfully obtained using the High-Velocity Oxy Fuel (HVOF) technique. The surface roughness and coating thickness of the composite coatings are evaluated. The surface roughness (Ra) was evaluated showing an average of 6.0848 µm using the Surface Roughness Tester (SRT). The coating thickness was evaluated showing an average of 220.8 µm using the Coating Thickness Tester (CTT). The surface roughness and the coating thickness obtained are comparable to typical physical properties of Thermal Barrier Coatings (TBC’s). The microstructural evaluation of the coated specimens was performed through the Scanning Electron Microscope (SEM), showing the clear unification of materials The determination of the elemental composition of surface coatings was performed through the EDAX tests, which clearly established the elements in the coatings. This article is indicative of the achievement of TBC’s consisting of composite materials though HVOF technique as an alternative to TBC’s obtained through surface coats and bond coats.

Effect of bath temperature on corrosion resistance of electroless Ni-P coating on 5A90 Al-Li alloy

Abstract The Al-Li alloy exhibits outstanding characteristics, including remarkable specific strength, elevated specific stiffness, and heightened susceptibility to localized corrosion. Electroless Ni-P coating is extensively applied over the appearance of aluminum alloys to enhance their corrosion resistance. Electroless Ni-P coating was applied to 5A90 Al-Li alloy at various plating temperatures for the study presented in this publication. The coating’s surface, composition, and cross-sectional morphology were examined using SEM/EDS. The corrosion behavior of coating was studied using the potentiodynamic polarization curve. Results showed that coating on the surface of 5A90 Al-Li alloy was uniform and smooth. Ni and P elements were evenly distributed in the coating. The thickness of coatings at 80°C, 85°C, 90°C and 95°C was about 3.98 μm, 5.5 μm, 11.2 μm, and 10.29 μm, respectively. As the temperature of the bath increased, the corrosion resistance of the coating first increased and afterward decreased. The corrosion resistance of the coating might be correlated with its thickness.

Tailored micro-arc oxidation coatings to match with parylene for enhanced tribological performance of Ta-12W alloys

To improve the tribological properties of tantalum-tungsten alloys, dual-layer composite coatings are designed using micro-arc oxidation (MAO) and chemical vapor deposition (CVD) techniques. By adjusting the concentrations of NaOH and NaF additives as well as the oxidation mode (constant current/voltage) of MAO process, the microstructure and properties of underlying MAO layers are tailored for better matching with the top parylene layer, aiming to develop composite coatings capable of service under heavy loads. A comprehensive study is conducted to evaluate the effect of these parameters on the growth, microstructure, bond strength, and mechanical properties of MAO coatings, along with their subsequent impact on the friction and wear behavior under various loads for composite coatings. The findings reveal that increasing the concentration of either NaOH or NaF significantly increases the coating thickness, surface porosity, crystallinity, and hardness of MAO coatings, by promoting the spark discharge activities. However, distinct interfacial growth behavior is observed due to anionic effects caused by OH− and F−. The oxidation mode plays a crucial role in determining the mechanical quality of coatings; the constant voltage mode facilitates dense coatings with high adhesion due to its self-repairing mechanism. Furthermore, wear tests confirm that the enhanced mechanical properties and open-porosity of the MAO coatings markedly improve the tribological performance of composite coatings. This improvement is attributed to the excellent load-bearing capacity provided by hard MAO layers, as well as the anchoring and storage capabilities of the textural porous surfaces. The optimized composite coating demonstrates long-lasting low friction even under heavy loads up to 80 N.

The influence of nitrogen content on the microstructure and properties of W-Ta-Cr-V-N refractory high-entropy nitrides

To enhance the mechanical performance and corrosion resistance of refractory high-entropy alloys (RHEAs) and to identify materials better suited for severe high-temperature and corrosive environments, this study utilized a double glow plasma surface alloying technique to fabricate a W-Ta-Cr-V-N refractory high-entropy nitride coating on a W substrate. The microstructure and phase structure of the samples were characterized using a scanning electron microscope and X-ray diffractometer. The mechanical properties of the samples were evaluated through microhardness testing, while their corrosion performance was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The study investigated the effects of different nitrogen contents on the microstructure, mechanical properties, and corrosion resistance of the BCC-structured W-Ta-Cr-V alloy in the past tense. The study found that the doping of an appropriate amount of nitrogen can lead to the formation of FCC and HCP structured nitrides. As the nitrogen content increases, there is a significant change in the preferred orientation of the coating. When the nitrogen content is 16.6 at.%, the distribution of the nitrides is uneven, resulting in increased surface undulations and roughness. Conversely, when the nitrogen content is elevated to 48.1 at.%, the clustering of surface nitride particles becomes more pronounced, leading to a decrease in the coating density. The thickness of the nitride coatings is around 10 μm, with a slight decrease in thickness as the nitrogen content increases. The hardness of the coatings is significantly superior to that of the W-Ta-Cr-V alloy films, reaching up to 3465 HV0.25 in the highest instance. The introduction of 31.4 at.% nitrogen results in the densest coating, effectively enhancing the corrosion resistance of the refractory high-entropy alloy. Therefore, the doping of an appropriate amount of nitrogen can alter the microstructure of the refractory high-entropy alloy, improve its mechanical properties, and enhance its chemical stability.

Evaluation of the permeability of ultrathin parylene AF4 films to determine minimum closed thickness for nanoscale packaging

This study investigated the permeability of parylene AF4 films of varying thickness to determine the minimum closed thickness for nanoscale packaging coatings. In particular, films with thicknesses of 15, 20, and 25 nm were deposited using 1 g of dimer and by adjusting the coating machine’s chamber height. Closeness analysis and electrochemical impedance spectroscopy (EIS) were employed to determine the minimum closed thickness. The closeness analysis results revealed a resistance of 1.35 MΩ (below the 20 MΩ threshold) for the 15 nm film, indicating a nonclosed film; conversely, the 20 and 25 nm films exhibited resistance values of 66.1 and 111.7 MΩ (above the threshold), respectively, indicating closed films. The EIS results indicated that the failure soaking times of the 15, 20, and 25 nm films were approximately <10, 20, and 50 min, respectively. These results indicate that the 20 nm film exhibited the lowest minimum closed thickness and was effective for waterproofing. These findings contribute valuable data toward developing nanoscale waterproof coatings for packaging applications.

Deposition, microstructure and hardness of AlCoCrFeNi2.1 eutectic high entropy alloy coatings by cold spray, HVOF, and plasma spray

Eutectic high entropy alloys (EHEAs) are reported to exhibit excellent mechanical properties which are useful for coating applications. In this study, we have produced AlCoCrFeNi2.1 EHEA coatings using the cold spray, high velocity oxygen-fuel (HVOF), and plasma spray techniques and compared their bonding characteristics, microstructure and hardness. We observe body-centered cubic (bcc) to face-centered cubic (fcc) phase transformations in all the types of coatings. The high processing temperatures in HVOF and plasma sprays lead to the segregation and depletion of Al from Ni-and Al-rich bcc/B2 regions and form Al2O3. In the cold sprayed coatings, we observe that a fraction of lamellar microstructure is preserved after cold spraying. Regarding the hardness, the cold sprayed coatings exhibit hardness in the range of 440–498 HV due to high work hardening and low oxygen content below 4 at.%; the HVOF coatings show the hardness in the range of 380–556 HV due to the effects of oxide dispersion strengthening with 13–28 at.% oxygen; The plasma sprayed coatings exhibit the hardness in the range 208–258 HV and 6.1–13.4 at.% oxygen. This study demonstrates the feasibility to produce thick and dense EHEA coatings using the above spray techniques, and the cold sprayed coatings exhibit relatively high hardness and low oxygen levels.