Due to the new trend of co-incinerating municipal solid waste (MSW) with sewage sludge, medical waste, or industrial organic waste to attain a “waste-free” status, mixing of multi-source organic wastes (MSOW) increases the complexity of solid waste, which fluctuates the composition of corrosive species in the boiler. The fluctuation of corrosive species alters the alkali metals/S/Cl ratios and increases the uncertainties of high-temperature corrosion of boiler key components. The corrosion behaviors and mechanisms in varying compositions of corrosive species are complex and remain elusive. To investigate the corrosion characteristics during the co-incineration of MSOW, this study examined the corrosion mechanisms of a nickel-based Ni59.08Cr24.31Al10.74W5.3B0.57 alloy in simulated co-incineration environments of MSOW. The environment contained either HCl, NaCl, or SO2 in wet oxygen at 600 °C. For each case experiment, the maximum possible value of each corrosive species expected in the actual incinerator and/or its absence was considered. HCl of either 0 or 1500 ppm, SO2 of 0 or 300 ppm, and NaCl of 0 or 50 mg/cm2 were systematically used in each experiment. The influence of each corrosive condition on the corrosion of the alloy was evaluated by mass gain measurements, and the corrosion mechanisms were elucidated through SEM, EDS mapping, XRD, XPS analyses, and thermodynamic equilibrium calculations. The results revealed that NaCl salt and HCl gas in wet oxygen have complementary effects, which accelerated the corrosion of alloy, reaching ∼ 65.6 mg/cm2 over one week. HCl enhanced the corrosion by affecting the chemical reactions that regenerated NaCl, which participated in prolonged corrosion processes. SO2 reduced the mass gain of the alloy to 38.4 mg/cm2. SO2 participated in the sulfation of NaCl, forming a mixed layer of Na2SO4 and (Al/Cr)2O3, reducing the mass gain by 1.71 times. In the environment without NaCl, SO2 helped in the formation of a protective oxide layer, which prevented HCl from reaching the alloy, reducing the corrosion impact by 23.5 times.
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