Cluster Catalysts Research Articles

Synergistic Catalysis of Rh Single‐Atom and Clusters Supported on TiO2 Nanosheet Array for Highly Efficient Removal of CO and NOx

Developing an efficient catalyst is the key to selective catalytic reduction (SCR) of NOx by CO (CO‐SCR) to simultaneously address the pollution of toxic NOx and CO. Herein, a novel Rh/TiO2/Ti monolithic catalyst is designed and synthesized, featuring Rh species in the form of single atoms (Rh1) and clusters (Rhn). This catalyst overcomes the inhibitory effects of oxygen, achieving low‐temperature NO conversion. The investigation substantively contributes insights into the strategic manipulation of active metal components, emphasizing the potential of single‐atom/cluster catalysts to enhance efficiency. The Rh/TiO2/Ti catalyst has demonstrated exceptional catalytic efficacy, achieving 100% NO conversion at a low temperature of 190 °C in the presence of oxygen. Additionally, it exhibits remarkable stability and water resistance for practical applications. Moreover, comprehensive characterization confirms that Rh clusters and single‐atom sites play an important role in the selective adsorption of NO and CO molecules, promoting the formation of –N2O species and ultimately resulting in the complete conversion of NO and CO to N2 and CO2. This study not only provides valuable guidance for designing high‐performance CO‐SCR catalysts but also underscores the potential of single atoms/clusters catalytic systems in both fundamental research and industrial catalysis.

Fundamental Insights into the Direct Electron Transfer Mechanism on Ag Atomic Cluster.

The nonradical oxidation pathway for pollutant degradation in Fenton-like catalysis is favorable for water treatment due to the high reaction rate and superior environmental robustness. However, precise regulation of such reactions is still restricted by our poor knowledge of underlying mechanisms, especially the correlation between metal site conformation of metal atom clusters and pollutant degradation behaviors. Herein, we investigated the electron transfer and pollutant oxidation mechanisms of atomic-level exposed Ag atom clusters (AgAC) loaded on specifically crafted nitrogen-doped porous carbon (NPC). The AgAC triggered a direct electron transfer (DET) between the terminal oxygen (Oα) of surface-activated peroxodisulfate and the electron-donating substituents-containing contaminants (EDTO-DET), rendering it 11-38 times higher degradation rate than the reported carbon-supported metal catalysts system with various single-atom active centers. Heterocyclic substituents and electron-donating groups were more conducive to degradation via the EDTO-DET system, while contaminants with high electron-absorbing capacity preferred the radical pathway. Notably, the system achieved 79.5% chemical oxygen demand (COD) removal for the treatment of actual pharmaceutical wastewater containing 1053 mg/L COD within 30 min. Our study provides valuable new insights into the Fenton-like reactions of metal atom cluster catalysts and lays an important basis for revolutionizing advanced oxidation water purification technologies.

Fully-Exposed Pt Cluster@Zeolite catalysts for efficient n-Hexane aromatization

The exploration of Pt cluster catalysts with minimal or fully exposed Pt atoms for specific reactions is meaningful but challenging, aiming to maximize Pt atomic utilization. To answer the above question, we design 4Pt cluster catalysts within a KL zeolite (Ptn@KL, n represents Pt atom numbers) for an n-hexane aromatization (n-HAM) reaction. Pt species in Ptn@KL are identified as Pt1, and Pt4, Pt9, and Pt13 clusters, respectively; the corresponding Pt–Pt coordination number ranges from 0, 2, 3.3 to 4.5. When tested in n-HAM at 440 °C, Pt4@KL shows the highest benzene yield of 85.7 % with ∼ 100 % conversion and superior durability up to 600 h. In-situ characterizations and theoretical calculations demonstrate that the optimal Ptn@KL CTs towards n-HAM is a fully exposed Pt cluster with CNPt–Pt of 2.

Nature of the Active Center for the Oxygen Reduction on Ag-Based Single-Atom Alloy Clusters.

The development of alternative alloy catalysts with high activity, surpassing platinum group metals, for the oxygen reduction reaction (ORR) is urgently needed in the field of electrocatalysis. The Ag-based single-atom alloy (AgSAA) cluster has been proposed as a promising catalyst for the ORR; however, enhancing its activity under operational conditions remains challenging due to limited insights into its actual active site. Here, we demonstrate that the operando formation of the MO x (OH) y complex serves as the key active site for catalyzing the ORR over AgSAA cluster catalysts, as revealed through comprehensive neural network potential molecular dynamics simulations combined with first-principles calculations. The volcano plot of the ORR over the MO x (OH) y complex addresses the gaps inherent in traditional metallic alloy models for pure AgSAA cluster catalysts in ORR catalysis. The appropriate orbital hybridization between OH and the dopant metal in the MO x (OH) y complexes indicated that the Ag54Co1, Ag54Pd1, and Ag54Au1 clusters are optimal AgSAA catalysts for the ORR. Our work underscores the significance of theoretical modeling considering the reaction atmosphere in uncovering the true active site for the ORR, which can be extended to other reaction systems for rational catalyst design.

Theoretical investigation of CO oxidation over polyoxometalate-supported Au cluster catalyst

A polyoxometalate-supported Au cluster catalyst (Au/POM) exhibited high catalytic activity for CO oxidation at room temperature; however, its activity decreased at the reaction temperature above 60 ℃. Density functional theory calculations were performed to elucidate the unique catalytic activities. Our calculations show that the interactions between water molecules accommodated within the defect site of the support and the O2 adsorbed on the Au cluster generate active OOH− species. This OOH− species reacts readily with CO, resulting in high CO oxidation catalytic activity between −40 and 40 degrees Celsius. The activation barrier of CO oxidation over Au/POM in the presence of H2O is much lower than that in the absence of H2O. This is in good agreement with the experimental results, indicating that surface-adsorbed water allows for high CO oxidation catalytic activity around room temperature, whereas the activity decreases at higher temperatures owing to the desorption of surface-adsorbed water molecules.

Metal–Organic Framework Supported Low‐Nuclearity Cluster Catalysts for Highly Selective Carbon Dioxide Electroreduction to Ethanol

AbstractIt is still a great challenge to achieve high selectivity of ethanol in CO2 electroreduction reactions (CO2RR) because of the similar reduction potentials and lower energy barrier of possible other C2+ products. Here, we report a MOF‐based supported low‐nuclearity cluster catalysts (LNCCs), synthesized by electrochemical reduction of three‐dimensional (3D) microporous Cu‐based MOF, that achieves a single‐product Faradaic efficiency (FE) of 82.5 % at −1.0 V (versus the reversible hydrogen electrode) corresponding to the effective current density is 8.66 mA cm−2. By investigating the relationship between the species of reduction products and the types of catalytic sites, it is confirmed that the multi‐site synergism of Cu LNCCs can increase the C−C coupling effect, and thus achieve high FE of CO2–to–ethanol. In addition, density functional theory (DFT) calculation and operando attenuated total reflectance surface‐enhanced infrared absorption spectroscopy further confirmed the reaction path and mechanism of CO2–to–EtOH.

Metal-Organic Framework Supported Low-Nuclearity Cluster Catalysts for Highly Selective Carbon Dioxide Electroreduction to Ethanol.

It is still a great challenge to achieve high selectivity of ethanol in CO2 electroreduction reactions (CO2RR) because of the similar reduction potentials and lower energy barrier of possible other C2+ products. Here, we report a MOF-based supported low-nuclearity cluster catalysts (LNCCs), synthesized by electrochemical reduction of three-dimensional (3D) microporous Cu-based MOF, that achieves a single-product Faradaic efficiency (FE) of 82.5 % at -1.0 V (versus the reversible hydrogen electrode) corresponding to the effective current density is 8.66 mA cm-2. By investigating the relationship between the species of reduction products and the types of catalytic sites, it is confirmed that the multi-site synergism of Cu LNCCs can increase the C-C coupling effect, and thus achieve high FE of CO2-to-ethanol. In addition, density functional theory (DFT) calculation and operando attenuated total reflectance surface-enhanced infrared absorption spectroscopy further confirmed the reaction path and mechanism of CO2-to-EtOH.

Highly dispersed Co nanoparticles confined by mesopore-rich N-doped hollow carbon nanotubes for efficient oxygen reduction reaction and Zn-air battery

Oxygen reduction reaction (ORR) is an important reaction process in Zn-air batteries, and the catalyst plays a crucial role as the cathode in the system. However, the reported catalysts often exhibit poor durability and stability in the operation of air batteries. Here, we used g-C3N4 as a precursor to mix Co nanoparticles for carbonization, and synthesized a large number of carbon nanotubes (CNTs) interwoven cluster catalysts, namely Co/CNT-800. The obtained catalyst has a rolling grass like morphology, forming a highly conductive network, which helps to improve the electron transfer ability in the ORR process. At the same time, the influence of materials at different carbonization temperatures on the ORR of Zn-air batteries was studied. In alkaline media, Co/CNT-800 showed the high ORR performance, with a half-wave potential of 0.839 V (vs. RHE, Pt/C 0.845 V). After 5000 cycles, the E1/2 of the Co/CNT-800 catalyst only decreased by 9 mV, and its performance in stability tests and methanol tolerance tests was superior to Pt/C. When Co/CNT-800 catalyst is used as the air cathode for Zn-air batteries, it exhibits an excellent specific capacity of 709.2 mAh/g and a power density of 142.2 mW cm−2.This research achievement provides valuable insights for the development of high-performance Zn-air batteries and innovative guidance for the design of ORR catalysts.

A Recyclable Inorganic Lanthanide Cluster Catalyst for Chemoselective Aerobic Oxidation of Thiols.

Optimizing lanthanide catalyst performance with organic ligands often encounters significant challenges, including susceptibility to water or oxygen and complex synthesis pathways. To address these issues, our research focuses on developing inorganic lanthanide clusters with enhanced stability and functionality. In this study, we introduce the [Sm6O(OH)8(H2O)24]I8(H2O)8 cluster (Sm-OC) as a sustainable and efficient catalyst for the aerobic oxidation of thiols under heating conditions. The Sm-OC catalyst demonstrated remarkable stability, outstanding recyclability, and excellent chemoselectivity across a diverse range of functional groups in 38 different tests. Notably, it enables efficient unsymmetrical disulfide synthesis and prevents the formation of over-oxidized by-products, highlighting its superior performance. This Sm-OC catalyst provides a practical and robust tool for the precise construction of versatile disulfides, thus establishing a template for the broader use of lanthanide clusters in organic synthesis.

Constructing Functional Radiation-Resistant Thorium Clusters for Catalytic Redox Reactions.

When catalytic reactions are interfered with by radiation sources, thorium clusters are promising as potential catalysts due to their superior radiation resistance. However, there is currently very little research on the design synthesis and catalytic application of radiation-stable thorium clusters. In this work, we have elaborately engineered and fabricated three high-nuclear thorium cluster catalysts denoted as Th12L3-MA12, Th12L3-MA6-BF6, and Th12L3-Fcc12, which did not undergo any significant alterations in their molecular structures and compositions after irradiation with 690 kGy γ-rays. We systematically investigated the photocatalytic/thermocatalytic properties of these radiation-resistant thorium clusters for the first time and found that γ-rays could not alter their catalytic activities. In addition, it was found that ligand engineering could modulate the catalytic activity of thorium clusters, thus expanding the range of catalytic applications of thorium clusters, including reduction reactions (nitroarene reduction) and some oxidation reactions (N-heterocyclic oxidative dehydrogenation and diphenylmethane oxidation). Meanwhile, all of these organic transformation reactions achieved a >80% conversion and nearly 100% product selectivity. Radiation experiments combined with DFT calculations showed that the synergistic catalysis of thorium-oxo core and ligands led to the generation of specific active species (H+, O2•-, or tBuO/tBuOO•) and activation of substrate molecules, thus achieving superior catalytic performance. This work is not only the first to develop radiation-resistant thorium cluster catalysts to perform efficient redox reactions but also provides design ideas for the construction of high-nuclearity thorium clusters under mild conditions.

Solid-State Surface-Anchoring Strategy to Prepare Anti-Sintering Supported Metal Cluster Catalysts.

Due to the unique geometric and electronic structures, supported metal clusters with sizes below 3 nm have appealed to great interest in heterogeneous catalysis. However, these supported ultrasmall metal clusters would endure severe particle coalescences under high reaction temperatures. Herein, based on the technology of ball-milling processing, we propose a solid-state "surface-anchoring" strategy to synthesize thermally stabilized Al2O3-supported Ni nanoclusters. Interestingly, when the theoretical Ni loading weight was 1 wt %, highly dispersed Ni species were found where no Ni nanoparticles would be seen after 500 °C calcination. Until the Ni loading weight increased to 5 wt % and the calcination temperature increased to 750 °C, the Ni nanoparticles became significant but still with a size of only about 6.8 nm. With the small Ni nanoparticles, the final 5-Ni-Al2O3-OAm-750 sample worked well as methane dry reforming catalysts with excellent anticoking performance during a 500 h stability test.

Rational design of precious tetrametallic single-cluster catalysts for electrocatalytic nitrate reduction reaction

Single cluster catalysts (SCCs) with high metal loading can exhibit extraordinary catalytic activity in electrocatalytic reactions, but the rational design of active sites remains a challenge. Herein, we proposed a series of SCCs with pyramid-shaped precious tetrametallic clusters anchored on g-CN monolayer (M4/g-CN) as efficient catalysts for the electrochemical reduction of nitrate to ammonia (NO3RR). By means of first-principle computations, the stability, catalytic mechanism and activity, as well as selectivity of these SCCs are systematically investigated. The calculation results show that most SCCs (Ru4/g-CN, Rh4/g-CN, Pd4/g-CN, Os4/g-CN, Ir4/g-CN, Pt4/g-CN) are thermodynamically stable due to the strong binding energy and significant charge transfer behavior between tetrametallic clusters and g-CN support. More important, the volcano curve between limiting potentials and adsorption free energy of NO3‾ can be established, in which Ir4/g-CN can exhibit optimal NO3RR activity due to its location of volcano top. Further analysis of electronic structures reveals that the special pyramid configuration can significantly promote the enrichment of charge on active site and elevate its d-band center, and thus facilitates the NO3RR. This finding pours new vigor into the development of the SCCs family.

Highly efficient acetylene semi-hydrogenation over Cun cluster stabilized Pd1 single-atom catalysts

The single-atom catalysts (SACs) with the maximum metal utilization efficiency exhibits the advantage of high ethylene selectivity compared with the cluster catalyst in the acetylene semi-hydrogenation reaction, however, the SACs also possess the disadvantages of poor activity and high-temperature stability. Thus, maintaining high reactivity and stability while achieving high ethylene selectivity faces a challenge. The coordination environment of the first metal atom is reasonably adjusted by coordinating with the second adjacent metal atom, which provides the possibility of stimulating the intrinsic reactivity of SACs and maintaining the atomic properties unchanged during the reaction. Here, we prepared Pd1-Cun/Al2O3 catalysts with palladium single-atom species (Pd1) and copper cluster species (Cun) loaded on Al2O3 support by combining “anchoring” and “site isolation”, which effectively prevented the Pd1 transition to Pd cluster species (Pdn) during the reaction process while improving the activity of Pd1. The reaction evaluation results revealed that the activity of the Pd1-Cun/Al2O3 catalyst increased by 60 % compared with the Pd1/Al2O3 catalyst, and the stabilization time of ethylene selectivity (83 %) of Pd1-Cun/Al2O3 catalyst increased by > 100 h when the same conversion for both catalysts. The aberration-corrected high-angle annular dark-field scanning transmission electron microscopic (AC-HAADF-STEM), Diffuse reflectance Fourier transform infrared spectroscopy of CO adsorption (CO-DRIFTS) and X-ray photoelectron spectroscopy (XPS) showed that the “synergistic effect” of Cun and Pd1 is the main reason for the increase of reactivity, and the “site isolation” effect of Cun is a key factor in preventing the transition of Pd1 to Pdn. This method provides new research ideas for improving the activity of SACS and inhibiting the agglomeration of active centers.

IrSn Bimetallic Clusters Confined in MFI Zeolites for CO Selective Catalytic Reduction of NOx in the Presence of Excess O2.

We developed a simple strategy for preparing IrSn bimetallic clusters encapsulated in pure silicon zeolites via a one-pot hydrothermal synthesis by using diethylamine as a stabilizing agent. A series of investigations verified that metal species have been confined successfully in the inner of MFI zeolites. IrSn bimetallic cluster catalysts were efficient for the CO selective catalytic reduction of NOx in the presence of excess O2. Furthermore, the 13CO temperature-programmed surface reaction results demonstrated that NO2 and N2O could form when most of the CO was transformed into CO2 and that Sn modification could passivate CO oxidation on the IrSn bimetallic clusters, leading to more reductants that could be used for NOx reduction at high temperatures. Furthermore, SO2 can also influence the NOx conversion by inhibiting the oxidation of CO. This study provides a new strategy for preparing efficient environmental catalysts with a high dispersion of metal species.

CO2 hydrogenation over rhodium cluster catalyst nucleated within a manganese oxide framework

Rhodium-based manganese oxide frameworks were explored as a prototype for carbon dioxide reactive capture and conversion. Three-dimensional frameworks of MnOx were utilized as support structures to isolate Rh metal centers. V, Na, and Zn were introduced as counterions to stabilize the structure and for their beneficial effect as promoters. With this multicomponent catalyst, Rh active centers with MnOxs and varied counterions, we were able to selectively tune the catalytic performance of the material via the choice of counterion and structure of the host material. With cryptomelane-type tunnel manganese oxides octahedral molecular sieve (OMS2), we found that Rh-V-OMS2 was highly stable even after 48 hours on stream with a reaction rate of around 1.5×10−4 mol CO2/gRh/s, surpassing the net reactivity of other initially more active combinations. Furthermore, during CO2 hydrogenation, in situ XAFS showed that single Rh atoms nucleated into nanoparticles/ sub-nanometer clusters with a coordination number of 5.5 or less. Our finding of the correlation between the reaction rate and particle size offers the potential for enhanced control over the reaction rate by tuning particle size. Our activity study with control experiments demonstrates that the activities of the catalysts are proved due to the unique metal support interaction offered by the Rh-X-MnO.

RhRu Bimetallic Oxide Cluster Catalysts for Cross-Dehydrogenative Coupling of Arenes and Carboxylic Acids.

Noble-metal-based bimetallic oxide clusters are promising novel catalysts. In this study, we developed carbon-supported RhRu bimetallic oxide clusters (RhRuOx/C) with a mean diameter of 1.2 nm, which showed remarkable catalytic activity for the cross-dehydrogenative coupling (CDC) of arenes and carboxylic acids with O2 as the sole oxidant. RhRu bimetallic oxide cluster formation was confirmed by aberration-corrected high-angle annular dark-field scanning transmission electron microscopy with energy-dispersive X-ray spectroscopy and synchrotron X-ray absorption spectroscopy. Kinetic isotope and substituent effects indicated that arene C-H bond cleavage was the rate-determining step and proceeded via electrophilic concerted metalation-deprotonation mechanism, with a carboxylate as an internal base. Density functional theory calculations supported the proposed mechanism and indicated that the active center for C-H bond activation was Rh(V) rather than Rh(III), while Ru enhanced the electrophilicity of the Rh(V) site by decreasing the negative charge of the surrounding oxygen atoms. Electron-rich arenes showed relatively high reactivity for the RhRuOx/C-catalyzed CDC reaction, and both aliphatic and aromatic carboxylic acids were applicable to the reaction. The RhRuOx/C catalyst is promising for the CDC reaction of arenes and carboxylic acids to produce aryl esters. This work promotes the development of noble-metal-based bimetallic oxide clusters for C-H bond activation reactions.

Excellent catalytic activity for NO decomposition on Rhn supported on grain-boundary terminations of the MgO (0 0 1) surface

In the present study, we first propose the grain-boundary termination of the MgO (001) surface (referred as GB@MgO(001)) as the substrate to support a series of Rhn clusters to trap and dissociate NO. Using van der Waals density functional theory calculations, we have studied the interaction between the Rhn (n = 1 ∼ 8) cluster and the MgOΣ5(210)GB@MgO(001) and the properties of the adsorption and dissociation of NO on Rhn/GB@MgO(001) systems. The Rhn clusters can tightly bond to the GB@MgO(001), with interfacial interactions comparable to those at the Rhn/MgO-nanotube interface. Stable quasi-two-dimensional Rhn clusters provide more active sites to NO. Moreover, NO dissociation is activated, with all the complete reaction paths occur below the reference state, indicating the possibility of the NO decomposition. An extremely small energy barrier of 0.037 eV was obtained for NO dissociating on the square-Rh4/GB@MgO(001) system. Molecular dynamic (MD) calculations reveal that NO can be completely decomposed at 527 K without obvious structure distortions of the complex. The adsorption of NO yields a change in the total magnetic moment of the Rhn/GB@MgO(001) system, but it has a minimal impact on the adsorption energy of NO. Our results also show that the optimal Rhn clusters that are good at trapping and dissociating NO are not the most stable structures, but rather clusters of relatively low dimension that are bound to the substrate with a moderate strength. As a result, the modification and tuning of the substrate structure can effectively enrich the structure of Rh cluster catalyst and improve its physical properties so that it can potentially play a greater role in other redox reactions, which motivates us to continue designing various types of GB@MgO(001) for different purposes.

Supported tetra-atom clusters on g-CN as catalysts for electrochemical reduction of carbon dioxide to formate: A computational study

Single-cluster catalysts (SCCs) have emerged as highly efficient catalysts for the CO2 reduction reaction (CO2RR), providing a promising avenue to solve the carbon dilemma. Based on density functional theory calculations, we systematically investigated the capability of 12 tetra-atom transitional-metal clusters anchored on g-CN (TM4@g-CN) for CO2RR and found that all clusters have good stability on the substrate. Notably, the charge variation of the top metal atom (TM4) of six SCCs is close to zero which makes them readily donate electrons to the adsorbate CO2 and subsequent reaction intermediates. Our results demonstrate that CO2 can be efficiently reduced to HCOOH on Ni4, Cu4, and Au4@g-CN with low limiting potentials of −0.21, −0.22, and −0.19 V, respectively, outperforming the corresponding single-atom counterparts. Both ΔG(∗CO2) and ΔG(∗OCHO/∗COOH) exhibit a volcano relationship with the reaction activity, and the TM4 serves as electron reservoirs throughout the entire reaction process. This work offers valuable insights for the advancement of cost-effective supported single cluster catalysts.

Carbon‐Embedded Pt Alloy Cluster Catalysts for Proton Exchange Membrane Fuel Cells

AbstractMinimizing the use of platinum (Pt) in proton exchange membrane fuel cells (PEMFCs) is crucial for expanding the PEMFC market. The most straightforward approach would be to reduce the size of Pt particles. However, small Pt clusters, particularly those <2 nm in size, typically exhibit reduced activity for the oxygen reduction reaction (ORR) due to the overly strong adsorption of oxygen intermediates. Additionally, these small Pt clusters tend to degrade more quickly, resulting in lower durability. In this study, carbon‐embedded Pt alloy cluster catalysts (PtFe, PtCo, PtNi) that demonstrate high activity and durability in the PEMFC cathode are presented. Density functional theory calculations indicate that carbon atoms stably adsorb onto the Fe sites of PtFe clusters, making the neighboring Pt sites active for ORR with an optimal adsorption strength for oxygen intermediates. This research can pave the way for developing durable and efficient ORR catalysts while significantly reducing Pt usage in PEMFCs.

Tuning clusters-metal oxide promoters electronic interaction of Ru-based catalyst for ammonia synthesis under mild conditions

Ammonia (NH3) is an excellent candidate for hydrogen storage and transport. However, producing NH3 under mild conditions is a long-term, arduous task. Atomic cluster catalysts (ACCs) have been shown to be effective for catalytic N2-to-NH3 conversion, opening the door to the development of efficient catalysts under mild conditions. Still, ACC formation with thermally stable catalytic sites remains a challenge because of their high surface free energy. Herein, we report anchoring Ba and/or Ce onto Ru ACCs (2 wt% Ru atomic clusters supported on N-doped carbon) to form so-called clusters–metal oxide promoters electronic interaction (CMEI) to stabilize the Ru atomic clusters. The resulting Ba/Ce/Ru ACCs significantly boost the NH3 synthesis rate to 56.2 mmolNH3 gcat−1 h−1 at 400 °C and 1 MPa, which is 7.5-fold higher than that of Ru ACC. The strengthened CMEI between the Ba/Ce and Ru atomic clusters across the Ba/Ce/Ru ACC enables electron transfer from Ba and/or Ce to Ru atomic clusters. As such, the electron-enriched Ru atom could facilitate electron transfer to N≡N bond π* orbitals, which would weaken the N≡N bond and drive the eventual conversion of N2 to NH3. This study offers insight into the role of CMEI in Ru ACCs and provides an effective approach for designing stable atomic cluster catalysts for NH3 synthesis.