Characterization Of Composites Research Articles

Demonstration of computer vision for void characterisation of 3D-printed continuous carbon fibre composites

Microstructural void formation during the processing of continuous fibre-reinforced polymer composites are a significant limitation of processes such as 3D printing, as voids inhibit resultant mechanical properties. Traditional optical microscopy approaches to void characterisation are tedious and are prone to errors due to non-ideal but realistic image conditions, including low contrast typical of microscopic images. This paper proposes a novel application of automated computer vision image processing techniques (i.e. a contrast-limited adaptive histogram equalisation (CLAHE) algorithm and Otsu's method) for detailed void characterisation of continuous fibre-reinforced composites. Microstructural void fraction was subsequently determined for both unidirectional and bi-axial laminates of a variety of thicknesses. The void characterisation by computer vision was shown to produce comparable results with manual contrast/brightness control, but with significantly less standard deviation. The computer vision software used in void characterisation is made freely available online at https://github.com/Xiao-ying/VoidDetector.

Preparation and Characterization of Ni60-WC Composites Fabricated Using Laser Cladding Technique

Preparation and Characterization of Ni60-WC Composites Fabricated Using Laser Cladding Technique

Physico-mechanical characterization of eco-friendly gypsum composites incorporating shredded surgical face masks

Physico-mechanical characterization of eco-friendly gypsum composites incorporating shredded surgical face masks

Development and characterization of innovative energetic composites based on nitrotriazolone and nanostructured cellulose nitrates

Development and characterization of innovative energetic composites based on nitrotriazolone and nanostructured cellulose nitrates

Synthesis and characterization of polyaniline-based composites using cellulose nanocrystals as biological templates

Polyaniline (PANI) is considered as an ideal electrode material due to its remarkable Faradaic activity, exceptional conductivity, and ease of processing. However, the agglomeration and poor cycling stability of PANI largely limit its practical utilization in energy storage devices. To address these challenges, PANI was synthesized via a facile one-pot, two-step process using cellulose nanocrystals (CNCs) as bio-templates in this work. Zeta potential and particle size measurements revealed that the CNC template could impart improved dispersion stability to the synthesized PANI, which exhibited a decrease in average particle size from 1100 nm to 300 nm as a function of 10 % CNCs. Furthermore, the effect of CNC loadings on the performance of PANI was systematically investigated. The results showed that the specific capacitance of PANI/CNC increased from 102.52 F·g−1 to 138.12 F·g−1 with the CNC loading increase from 0 to 10 wt%. Particularly, the PANI/CNC composite film with a 1:9 ratio (C-P-10 %) demonstrated a capacity retention of 84.45 % after 6000 cycles and an outstanding conductivity of 526 S·m−1. This work generally offers an effective solution for the preparation of high-performance PANI-based composites, which might hold great promise in energy storage device applications.

Fabrication and Characterization of AA7050 Nano Composites by Enhancing Directional Properties for High Impact Load Applications

Fabrication and Characterization of AA7050 Nano Composites by Enhancing Directional Properties for High Impact Load Applications

Synthesis and Physicochemical Characterization of Gelatine-Based Biodegradable Aerogel-like Composites as Possible Scaffolds for Regenerative Medicine.

Regenerative medicine is an interdisciplinary field aiming at restoring pathologically damaged tissues and whole organs by cell transplantation in combination with proper supporting scaffolds. Gelatine-based ones are very attractive due to their biocompatibility, rapid biodegradability, and lack of immunogenicity. Gelatine-based composite hydrogels, containing strengthening agents to improve their modest mechanical properties, have been demonstrated to act as extracellular matrices (ECMs), thus playing a critical role in "organ manufacturing". Inspired by the lysyl oxidase (LO)-mediated process of crosslinking, which occurs in nature to reinforce collagen, we have recently developed a versatile protocol to crosslink gelatine B (Gel B) in the presence or absence of LO, using properly synthesized polystyrene- and polyacrylic-based copolymers containing the amine or aldehyde groups needed for crosslinking reactions. Here, following the developed protocol with slight modifications, we have successfully crosslinked Gel B in different conditions, obtaining eight out of nine compounds in high yield (57-99%). The determined crosslinking degree percentage (CP%) evidenced a high CP% for compounds obtained in presence of LO and using the styrenic amine-containing (CP5/DMAA) and acrylic aldehyde-containing (CPMA/DMAA) copolymers as crosslinking agents. ATR-FTIR analyses confirmed the chemical structure of all compounds, while optical microscopy demonstrated cavernous, crater-like, and labyrinth-like morphologies and cavities with a size in the range 15-261 µm. An apparent density in the range 0.10-0.45 g/cm3 confirmed the aerogel-like structure of most samples. Although the best biodegradation profile was observed for the sample obtained using 10% CP5/DMAA (M3), high swelling and absorption properties, high porosity, and good biodegradation profiles were also observed for samples obtained using the 5-10% CP5/DMAA (M4, 5, 6) and 20% CPMA/DMAA (M9) copolymers. Collectively, in this work of synthesis and physicochemical characterization, new aerogel-like composites have been developed and, based on their characteristics, which fit well within the requirements for TE, five candidates (M3, M4, M5, M6, and M9) suitable for future biological experiments on cell adhesion, infiltration and proliferation, to confirm their effective functioning, have been identified.

Fabrication and characterization of mycelium-based composites from Lentinus squarrosulus and Pleurotus ostreatus with improved physico-mechanical properties for versatile applications

This study explores the potential of fungal mycelium-based plate-like composites as sustainable and cost-effective alternatives for synthetic materials. Locally available lignocellulosic waste and fungi isolated locally were used to fabricate mycelium composites. The medium primarily consists of Albizia sawdust and the fungi Lentinus squarrosulus and Pleurotus ostreatus were used. All the composites identified here were subjected to analyses based on scanning electron microscopy, moisture content, dry density, water absorption, flammability, thermal stability, and compression strength following ASTM and ISO standards. The mycelium plates produced with L. squarrosulus mycelium (ASL) exhibited lower dry density and less water absorption. The ASL mycelium plates exhibited a soft and foamy appearance, whereas the P. ostreatus material (ASP) appeared dense mycelium growth only in the top and bottom parts of the plate. The UL-94 rating demonstrated that both samples exhibited superior flame retardancy properties (rated as V1) compared to commercially used expanded polystyrene (EPS). These variations were due to the difference between mycelium density. Therefore, these new bio-composites have the potential to replace conventional packaging or interior construction materials.

3D intrusions transport active surface microbial assemblages to the dark ocean

Subtropical oceans contribute significantly to global primary production, but the fate of the picophytoplankton that dominate in these low-nutrient regions is poorly understood. Working in the subtropical Mediterranean, we demonstrate that subduction of water at ocean fronts generates 3D intrusions with uncharacteristically high carbon, chlorophyll, and oxygen that extend below the sunlit photic zone into the dark ocean. These contain fresh picophytoplankton assemblages that resemble the photic-zone regions where the water originated. Intrusions propagate depth-dependent seasonal variations in microbial assemblages into the ocean interior. Strikingly, the intrusions included dominant biomass contributions from nonphotosynthetic bacteria and enrichment of enigmatic heterotrophic bacterial lineages. Thus, the intrusions not only deliver material that differs in composition and nutritional character from sinking detrital particles, but also drive shifts in bacterial community composition, organic matter processing, and interactions between surface and deep communities. Modeling efforts paired with global observations demonstrate that subduction can flux similar magnitudes of particulate organic carbon as sinking export, but is not accounted for in current export estimates and carbon cycle models. Intrusions formed by subduction are a particularly important mechanism for enhancing connectivity between surface and upper mesopelagic ecosystems in stratified subtropical ocean environments that are expanding due to the warming climate.

Innovative Vancomycin-Loaded Hydrogel-Based Systems - New Opportunities for the Antibiotic Therapy.

Surgical site infections pose a significant challenge for medical services. Systemic antibiotics may be insufficient in preventing bacterial biofilm development. With the local administration of antibiotics, it is easier to minimize possible complications, achieve drugs' higher concentration at the injured site, as well as provide their more sustained release. Therefore, the main objective of the proposed herein studies was the fabrication and characterization of innovative hydrogel-based composites for local vancomycin (VAN) therapy. Presented systems are composed of ionically gelled chitosan particles loaded with vancomycin, embedded into biomimetic collagen/chitosan/hyaluronic acid-based hydrogels crosslinked with genipin and freeze-dried to serve in a flake/disc-like form. VAN-loaded carriers were characterized for their size, stability, and encapsulation efficiency (EE) using dynamic light scattering technique, zeta potential measurements, and UV-Vis spectroscopy, respectively. The synthesized composites were tested in terms of their physicochemical and biological features. Spherical structures with sizes of about 200 nm and encapsulation efficiencies reaching values of approximately 60% were obtained. It was found that the resulting particles exhibit stability over time. The antibacterial activity of the developed materials against Staphylococcus aureus was established. Moreover, in vitro cell culture study revealed that the surfaces of all prepared systems are biocompatible as they supported the proliferation and adhesion of the model MG-63 cells. In addition, we have demonstrated significantly prolonged VAN release while minimizing the initial burst effect for the composites compared to bare nanoparticles and verified their desired physicochemical features during swellability, and degradation experiments. It is expected that the developed herein system will enable direct delivery of the antibiotic at an exposed to infections surgical site, providing drugs sustained release and thus will reduce the risk of systemic toxicity. This strategy would both inhibit biofilm formation and accelerate the healing process.

Optimization and Characterization of Cementitious Composites Combining Maximum Amounts of Waste Glass Powder and Treated Glass Aggregates

This work investigates the combined use of waste glass aggregates (GA) and glass powder (GP) in cementitious mortars. For this reason, the optimized incorporation of GA by natural aggregates (NA) replacements was first studied after applying a surface roughening method with hydrofluoric acid. The compressive strength results were utilized to select the best mixture with GA. Then, different GP contents were added by cements substitutions to the optimized GA-based mortar. A control mortar without GA and GP amounts was also casted as a reference for comparison. The detailed mechanical, physical and durability properties of the resulted mixtures with combined GA and GP were assessed by considering the compressive and flexural strengths, ultra-sonic pulse velocity, alkali-silica reaction (ASR), rapid chloride permeability test (RCPT), magnesium sulphate attack and sulfuric acid resistance. The microstructure of different optimized (GA + GP)-combinations was characterized by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS)in order to analyse the interfacial transition zone (ITZ) between glass materials and the surrounding matrix. The results showed that the optimized composition with 75% GA and 25% GP was shown with high compacity and durability characteristics due to the increased GA/matrix ITZ and the formation of C–(N,K)–S–H products with C–S–H.

Synthesis and characterization of fluorescent and thermochromic bifunctional composites: Polydiacetylene/zinc oxide quantum dots

Composites of polydiacetylenes (PDA) and zinc oxide (ZnO) find diverse applications in thermochromic inks, colorimetric sensors, and anticounterfeiting, albeit often with complex preparation methods, single functionality, and high color-changing temperature ranges. This study presents environmentally friendly aqueous composites exhibiting dual thermochromic and fluorescent properties, achieved by integrating ZnO quantum dots (QDs) with particle sizes below 10 nm with PDA. By varying the concentration ratio of ZnO QDs to PDA, the effects on fluorescence and thermochromic properties were systematically explored. The interaction between ZnO QDs and PDA interfaces causes alterations to the energy states in the conjugated π-orbital array within PDA molecules. In contrast to pure PDA solutions, the composite materials not only exhibit thermochromism but also fluorescence. Demonstratively, the composite was applied as functional ink or paste for writing, film production, and inkjet printing, maintaining robust thermochromic sensitivity and fluorescence properties in the resulting specimens. This methodology imparts excellent multifunctionality to composite materials, enhancing and broadening their application potential.

Synthesis and characterization of W-Y2O3 composites with core-shell structure via wet chemical method in an acidic solution

W-Y2O3 materials are the ideal PFMs in fusion reactors because of their excellent performance, however, due to the limitation of traditional powder preparation methods, W-Y2O3 materials face the challenges of coarse particles, high brittleness and low strength, and cannot meet the applications. The synthesis of high-quality powder is the first and crucial step in preparing high-performance tungsten based materials. Therefore, in this manuscript, W-Y2O3 powders with a nano and core-shell structure were synthesized by wet-chemical method in an acidic solution, and then the fine-grained W-Y2O3 composites was fabricated by spark plasma sintering (SPS) under 1873 K. The performance of W-Y2O3 composites and powders were analyzed by XRD, SEM and TEM. In particular, the existence form, distribution characteristics, evolution behavior of the second phase of Y2O3 and the interface characteristics of W/Y2O3 in powders and bulks were systematically discussed. H+ makes the self-assembly be inhibited in sol and produces the holes on surface of precursor powder during the reduction reaction. This structure of the precursor powder creates lots of paths which allow H2 to react with deep particles, resulting in ultrafine particle size, a core-shell structure and uniform element distribution. The powder of W-Y2O3 show obvious core-shell structure, and the thickness of the shell structure is uneven, about 7.7–15.2 nm, while the average grain size of these powders is 62.7 nm. Meanwhile, the W-Y2O3 alloys prepared from these powders show refinement and uniformity, the average grain size is 700 nm. Moreover, the new phase of Y2WO6 was observed at the W/Y2O3 interface, which has a semi-coherent relationship with Y2O3 and W, respectively. This is very conducive to improving the W/Y2O3 interface and thus significantly improving the performance. These results indicate that wet-chemical method in an acidic solution is a promising way to approach for synthesizing nano W-Y2O3 powders with core-shell structure and improve W/Y2O3 interface performance.

Mechanical (Static and Dynamic) Characterization and Thermal stability of hybrid green composites for Engineering Applications

The development of sustainability in industry has made it imperative to utilize waste and accessible natural resources properly. Our goal is to transform the naturally occurring resources, tamarind seed powder (TSP), eelgrass (EG), and adamant creeper (AC), into goods that are beneficial to society. In this study, different weight proportions of alkali-treated AC, EG, and TSP were combined to make hybrid natural fiber (NF) composite materials using the hand layup process. The material strength of the alkali treated (15% AC, 20% EG, and 15% TSP) composite sample was attained 211 MPa, 278 MPa, 21.7 J/m2, and 84.6 for tensile, flexural, impact, and hardness in that sequence. The storage modulus, loss modulus, and mechanical loss factor were measured and plotted against temperature in a dynamic mechanical analysis (DMA) experiment. All composites had higher storage and loss moduli and a lower mechanical loss factor, indicating more elastic properties. The findings demonstrated that adding fiber-filled TSP fillers tended to make the epoxy matrix more viscoelastic stiffness. As the weight percentage of fibers in the composite increases, discernible changes in the structural damping capacity have also been noticed. The thermal characteristics of composites were inspected by thermogravimetric analysis (TGA), and the TGA outcomes substantiated that the thermal constancy of a 20% EG-reinforced composite was good. The mechanical, dynamic, and thermal qualities of this composite material will yield significant benefits for the industrial sector.

Fatigue performance and damage characterisation of ultra-thin tow-based discontinuous tape composites

Tow-cased discontinuous composites are an attractive alternative material to conventional continuous composites as they offer in-plane isotropy, enhanced manufacturability allowing to achieve complex 3D shapes with high curvatures and local reinforcement in critical areas, while also maintaining high strength and stiffness, therefore expanding the design space significantly. In addition, the use of ultra-thin tapes and optimised manufacturing methods can increase the mechanical properties even further and change the damage mechanisms. Fatigue, however, could be a limiting design factor, as the fatigue behaviour of these materials has not been fully characterised. This work presents a complete study on the fatigue response of ultra-thin tow-based discontinuous composites: fatigue S-N curves are measured, and the damage and failure mechanisms are characterised utilising optical and scanning electron microscopy. Finally, a critical interpretation of the results is also presented by comparing the performance of ultra-thin tow-based discontinuous composites against other similar fibre reinforced composites and metals. It is shown that the optimised manufacturing methods combined with low tape thickness leads to enhanced quasi-isotropic fatigue performance. In addition, the fatigue limit was raised significantly compared to other discontinuous composites, and the tow-based discontinuous composites outperformed their metal counterparts when the results were normalised with density.

A comprehensive review on: Mechanical and acoustical characterization of natural fiber-reinforced composite

In our modern era of rapid development, the issue of noise pollution has become increasingly pressing. This relentless surge in noise pollution has brought about significant adverse effects on human health, extending beyond just auditory concerns. To combat this escalating problem, it becomes imperative to explore innovative solutions, such as the utilization of natural fiber-reinforced composites in acoustical applications. These composites offer environmental friendliness, cost-effectiveness, and enhanced mechanical and sound-absorbing qualities. In the context of this review, we examine various methods for evaluating both the mechanical and acoustical attributes of these composites. We examine significant acoustical metrics, including the sound absorption coefficient, sound transmission losses, and noise reflection coefficient, as well as mechanical aspects encompassing tensile, flexural, impact strengths, and hardness. Moreover, this comprehensive review delves into the realm of influencing parameters, which exert a notable impact on the mechanical and acoustical characteristics of natural fiber-reinforced composites. A range of variables is encompassed by these influencing parameters, including fiber properties, binder-filler amount, specimen thickness, etc. It is worth noting that manipulating these parameters can yield significant enhancements in mechanical strength and sound absorption. However, it is crucial to recognize and respect certain limitations to avoid adverse effects. In conclusion, this review emphasizes the importance of carefully considering these performance-influencing parameters to optimize the mechanical and acoustical attributes of natural fiber-reinforced composites. By doing so, we can fully harness the potential of these composites to address the challenges posed by escalating noise pollution effectively.

Sustainable seedling pots: Development and characterisation of banana waste and natural fibre-reinforced composites for horticultural applications

Plastic pots used in horticultural nurseries generate substantial waste, causing environmental pollution. This study aimed to develop biodegradable composites from banana pseudo-stem reinforced with agricultural residues like pineapple leaves, taro and water hyacinth as eco-friendly substitutes. The aim of this study is to develop optimised banana biocomposite formulations with suitable reinforcements that balance mechanical durability, biodegradation, and seedling growth promotion properties to serve as viable eco-friendly alternatives to plastic seedling pots. This study was carried out by fabricating banana fibre mats through pulping, drying and hot pressing. Composite sheets were reinforced with 50 % pineapple, taro or water hyacinth fibres. The mechanical properties (tensile, yield strength, elongation, bursting strength), hydrophilicity (contact angle, water absorption), biodegradability (soil burial test), and seedling growth promotion were evaluated through appropriate testing methods. The results show that banana-taro composites exhibited suitable tensile strength (25 MPa), elongation (27 %), water uptake (41 %) and 82 % biodegradation in 60 days. It was observed that biodegradable seedling trays fabricated from banana-taro composite showed 95 % tomato seed germination and a 125 cm plant height increase in 30 days, superior to plastic trays. The finding shows that the study demonstrates the potential of banana-taro biocomposites as alternatives to plastic nursery pots, enabling healthy seedling growth while eliminating plastic waste pollution through biodegradation.

Optimization of Composite Enzymatic Extraction, Structural Characterization and Biological Activity of Soluble Dietary Fiber from Akebia trifoliata Peel.

In order to reduce the waste of Akebia trifoliata peel and maximize its utilization, in this study, on the basis of a single-factor experiment and the response surface method, the optimum technological conditions for the extraction of soluble dietary fiber from Akebia trifoliata peel with the compound enzyme method were obtained. The chemical composition, physical and chemical properties, structural characterization and biological activity of the purified soluble dietary fiber (AP-SDF) from the Akebia trifoliata peel were analyzed. We discovered that that the optimum yield was 20.87% under the conditions of cellulase addition 600 U/g, enzymolysis time 100 min, solid-liquid ratio 1:24 g/mL and enzymolysis temperature 51 °C. At the same time, AP-SDF was a porous network structure cellulose type I acidic polysaccharose mainly composed of arabinoxylan (36.03%), galacturonic acid (27.40%) and glucose (19.00%), which possessed the structural characteristic peaks of the infrared spectra of polysaccharides and the average molecular weight (Mw) was 95.52 kDa with good uniformity. In addition, the AP-SDF exhibited high oil-holding capacity (15.11 g/g), good water-holding capacity and swelling capacity, a certain antioxidant capacity in vitro, hypoglycemic activity in vitro for α-glucosidase inhibition and hypolipidemic activity in vitro for the binding ability of bile acids and cholesterol. These results will provide a theoretical basis for the development of functional products with antioxidant, hypoglycemic and hypolipidemic effects, which have certain application value in related industries.

Fabrication and characterization of Zn-hydroxy double salt-loaded composite: Antimicrobial and flame-retardancy properties

Herein, a novel versatile composite comprising Zn-hydroxy double salt (ZnHDS) and tannic acid (TA) fillers within a polyvinyl alcohol-polyethylene imine (PVA-PEI) mixed matrix (ZnHDS-TA@PVA-PEI) was fabricated and characterized. This composite exhibited dual functionality as an antimicrobial agent and a flame retardant. The composite exhibited significant antimicrobial activity against E. coli and S. aureus strains. The incorporation of ZnHDS into TA@PVA-PEI significantly enhanced its antimicrobial efficacy and flame-retardancy. Clearing zones for the ZnHDS-TA@PVA-PEI against E. coli and S. aureus with 3.8 % ZnHDS loading were obtained as 8.5 and 5.5 mm, respectively. The ZnHDS-TA@PVA-PEI, with a 3.8 % ZnHDS loading, required 18.52 kJ/mol of energy to initiate its thermal decomposition and absorbed a net energy of 41.40 J/g during the process. The maximum weight loss rates for ZnHDS, PVA-PEI, TA@PVA-PEI, and ZnHDS-TA@PVA-PEI were 0.50, 0.75, 0.99, and 0.85 %/°C, respectively. Water solubility tests demonstrated augmented resistance to water with increasing ZnHDS content. The introduction of ZnHDS into TA@PVA-PEI significantly improved the flame-retardancy, was slow to ignite, and self-extinguished within seconds. The thermal decomposition process, antimicrobial activity, and flame-retardancy mechanisms of the composites are discussed. These results, along with the affordability, biocompatibility, and eco-friendliness of ZnHDS, revealed its potential for multiple applications.

In Situ Synthesis and Characterization of Conductive Hybrid Composites Using Functionalized 3D Molybdenum Disulfide Nanoflowers

Abstract We obtained 3D nanoflowers of MoS2 (3D-MoS2) with an average size of 1–3 µm synthesized by a one-step hydrothermal method, the "flower-shape" being composed of several petal-like sheets with a thickness of about 19 nm. The 3D nanoflowers underwent functionalization with diethyl[2-hydroxy-2-(thiophen-3-yl)ethyl]phosphonate and 2-tiophene carboxylic acid. P3HT/MoS2 composites were synthesized by Grignard metathesis using a 2,5-dibromo-3-hexylthiophene/MoS2 weight ratio of 1:0.05. As a reference, the P3HT/MoS2 composites were also synthesized with unfunctionalized 3D-MoS2. The P3HT/MoS2 composites were characterized by FTIR, XRD, TEM, 1H NMR, UV–Vis, TGA, and cyclic voltammetry. We studied the influence of 3D-MoS2 nanoflowers functionalized with phosphonic and carboxyl groups on the properties of the P3HT/MoS2 composites. The addition of functionalized 3D-MoS2 in the P3HT/MoS2 composites improved the percentage of HT dyads and the definition of shoulders in the dyad signal, indicating a better arrangement of the polymeric chains in the P3HT/3D-MoS2 functionalized composites. In addition, the functionalization of the 3D-MoS2 white phosphonic group increased the conjugation length, the percentage of crystallinity, and the conductivity. Likewise, the P3HT/MoS2 functionalized composites showed a decrease in the energy gap compared to P3HT. The functionalization of the 3D-MoS2 was successfully carried out, and a close interaction between the P3HT and 3D-MoS2 was determined. We achieved the in situ synthesis of P3HT/MoS2 composites by Grignard metathesis using functionalized 3D-MoS2 obtained by the hydrothermal method. We compared two functionalization groups with 3D-MoS2 and their subsequent polymerization with P3HT. Our work provides evidence for a better performance in composites functionalized with a phosphonate group because a phosphonic anchor provides strong electronic coupling with the 3D-MoS2. The above makes this material suitable for applications in flexible electronics photosensors, electrochromic devices, photocatalysis, and harvesting energy material in solar cells. Graphical Abstract