Characterization Of Composites Research Articles

Crosslinked chitosan–montmorillonite composite and its magnetized counterpart for the removal of basic fuchsin from wastewater: Parametric optimization using Box-Behnken design

Treating wastewater polluted with organic dyestuffs is still a challenge. In that vein, facile synthesis of a structurally simple composite of chitosan with montmorillonite (CS-MMT) using glutaraldehyde as a crosslinker and the magnetized analogue (MAG@CS-MMT) was proposed as versatile adsorbents for the cationic dye, basic Fuchsin (FUS). Statistical modeling of the adsorption process was mediated using Box-Behnken (BB) design and by varying the composite dose, pH, [FUS], and contact time. Characterization of both composites showed an enhancement of surface features upon magnetization, substantiating a better FUS removal of the MAG@CS-MMT (%R = 98.43 %) compared to CS-MMT (%R = 68.02 %). The surface area analysis demonstrates that MAG@CS-MMT possesses a higher surface area, measuring 41.54 m2/g, and the surface analysis of the magnetized nanocomposite, conducted using FT-IR and Raman spectroscopies, proved the presence of FeO peaks. In the same context, adsorption of FUS onto MAG@CS-MMT fitted-well to the Langmuir isotherm model and the maximum adsorption capacities (qm) were 53.11 mg/g for CS-MMT and 88.34 mg/g for MAG@CS-MMT. Kinetics investigation shows that experimental data fitted well to the pseudo-second order (PSO) model. Regeneration study reveals that MAG@CS-MMT can be recovered effectively for repeated use with a high adsorption efficiency for FUS.

Sustainable Innovation: Fabrication and Characterization of Mycelium-Based Green Composites for Modern Interior Materials Using Agro-Industrial Wastes and Different Species of Fungi.

Mycelium-based bio-composites (MBCs) represent a sustainable and innovative material with high potential for contemporary applications, particularly in the field of modern interior design. This research investigates the fabrication of MBCs for modern interior materials using agro-industrial wastes (bamboo sawdust and corn pericarp) and different fungal species. The study focuses on determining physical properties, including moisture content, shrinkage, density, water absorption, volumetric swelling, thermal degradation, and mechanical properties (bending, compression, impact, and tensile strength). The results indicate variations in moisture content and shrinkage based on fungal species and substrate types, with bamboo sawdust exhibiting lower shrinkage. The obtained density values range from 212.31 to 282.09 kg/m3, comparable to traditional materials, suggesting MBCs potential in diverse fields, especially as modern interior elements. Water absorption and volumetric swelling demonstrate the influence of substrate and fungal species, although they do not significantly impact the characteristics of interior decoration materials. Thermal degradation analysis aligns with established patterns, showcasing the suitability of MBCs for various applications. Scanning electron microscope observations reveal the morphological features of MBCs, emphasizing the role of fungal mycelia in binding substrate particles. Mechanical properties exhibit variations in bending, compression, impact, and tensile strength, with MBCs demonstrating compatibility with traditional materials used in interior elements. Those produced from L. sajor-caju and G. fornicatum show especially promising characteristics in this context. Particularly noteworthy are their superior compression and impact strength, surpassing values observed in certain synthetic foams multiple times. Moreover, this study reveals the biodegradability of MBCs, reaching standards for environmentally friendly materials. A comprehensive comparison with traditional materials further supports the potential of MBCs in sustainable material. Challenges in standardization, production scalability, and market adoption are identified, emphasizing the need for ongoing research, material engineering advancements, and biotechnological innovations. These efforts aim to enhance MBC properties, promoting sustainability in modern interior applications, while also facilitating their expansion into mass production within the innovative construction materials market.

Synthesis and Characterization of Silver Vanadate and Graphitic Carbon Nitride Composites

Various silver vanadate and graphitic carbon nitride (AgVA/g-C3N4) composites with different weightage of 10 wt%, 30 wt% and 50 wt% of AgVA were synthesized using wet chemical method and the prepared samples were named as A10, A30 and A50. Based on SEM analysis, the synthesized pure g-C3N4 exhibited a two-dimensional structure with typical irregular porosity whereas pure AgVA had a rod-like shape. The diffraction peaks of both g-C3N4 and AgVA could be observed in the composites, indicating that AgVA had been successfully coupled with g-C3N4. The stretching vibration of V-O was found in in pure AgVA and all composites. EDX analysis confirmed the presence of C, N, Ag, V and O element in the prepared composites. A10 was found to possess a larger BET specific surface area, smaller particle size and larger pore volume compared to that of pure g-C3N4.

Synthesis and Characterization of Novel Aluminum Composites: A Compo-Casting Approach with ZrO2 , Al2O3 , and SiC

The present study evaluates the microstructural features, mechanical properties, and wear characteristics of the newly developed hybrid composite of A356/ZrO2/Al2O3/SiC produced by compo-casting at 605±5 °C, 600 rpm for 15 minutes with less than 30% solid fraction in which Bi and Sn were added separately to the matrix before introducing reinforcements. FESEM micrographs and corresponding EDS illustrated the successful incorporation of particles in the matrix. Fine particles of ZrO2 were observed close to the coarse Al2O3, and SiC particles, along with Bi and Sn elements, were detected at the eutectic evolution region. The A356+Bi/Al2O3+ZrO2+SiC hybrid composite exhibited the lowest specific wear rate (1.642 ×10-7cm3/Nm) and friction coefficient (0.31) under applied loads of 5, 10, and 20 N, in line with the highest hardness (73.4 HBN). Analysis of the worn surfaces revealed that the wear mechanism is mostly adhesive in all synthesized composites, which changed to the combination of adhesive and abrasive mode in the case containing Bi and SiC. Inserting Bi not only leads to the refinement of eutectic Si but also enhances the adhesion between the matrix/particles and improves lubricity. This, in turn, reduces the wear rate and coefficient of friction, ultimately improving the performance of the hybrid composite.

Characterization of peanut husk-derived Si3N4 basalt fiber-reinforced unsaturated polyester resin composites

Characterization of peanut husk-derived Si3N4 basalt fiber-reinforced unsaturated polyester resin composites

Synergistic photocatalysis of a hydrochar/CeO2 composite for dye degradation under visible light.

The synthesis and characterization of a hydrochar/CeO2 composite along with its evaluation in methylene blue degradation under visible light are presented. The methodology consisted of a single-pass hydrothermal method, having as synthesis conditions 9h of reaction time, 210°C, autogenous pressure, and a biomass/CeO2 ratio of 100:1. The composite characterization revealed good dispersion of CeO2 in the carbonaceous matrix and significant synergy in the composite activation using visible irradiation. The photodegradation experiments showed an efficiency of 98% for white LED light, 91% for UV light, 96% for solar irradiation, and 85% for blue LED light using as conditions pH 7.0, 50mg of composite, 50mL of solution, 10mg/L of dye initial concentration, and 120min of contact time. Meanwhile, the reusability experiments evidenced a reuse capacity of up to five times with a constant photodegradation efficiency (99%); moreover, it was determined that the presence of electrolytes at pH below 7.0 during degradation negatively affected methylene blue degradation. Finally, the results of this work demonstrate that the hydrochar/CeO2 composite can be synthesized by a green method and used for the efficient treatment of water contaminated with methylene blue.

Synthesis, characterization and degradation studies of eco-friendly composites from thermoset resins with pistachio shell waste

Synthesis, characterization and degradation studies of eco-friendly composites from thermoset resins with pistachio shell waste

Development and Characterisation of Composites Prepared from PHBV Compounded with Organic Waste Reinforcements, and Their Soil Biodegradation.

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a biobased and biodegradable polymer. This polymer is considered promising, but it is also rather expensive. The objective of this study was to compound PHBV with three different organic fillers considered waste: human hair waste (HHW), sawdust (SD) and chitin from shrimp shells. Thus, the cost of the biopolymer is reduced, and, at the same time, waste materials are valorised into something useful. The composites prepared were characterised by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile strength and scanning electron micrograph (SEM). Tests showed that chitin and HHW did not have a reinforcing effect on tensile strength while the SD increased the tensile strength at break to a certain degree. The biodegradation of the different composites was evaluated by a soil burial test for five months. The gravimetric test showed that neat PHBV was moderately degraded (about 5% weight loss) while reinforcing the polymer with organic waste clearly improved the biodegradation. The strongest biodegradation was achieved when the biopolymer was compounded with HHW (35% weight loss). The strong biodegradation of HHW was further demonstrated by characterisation by Fourier-transform infrared spectroscopy (FTIR) and solid-state nuclear magnetic resonance (NMR). Characterisation by SEM showed that the surfaces of the biodegraded samples were eroded.

Diverted from landfill: Manufacture and characterisation of composites from waste plastic packaging and waste glass fibres

This work explores the use of low-value film-based waste mixed plastics (wMP) from packaging and waste glass fibres (wGF) to produce value-added composites. The study involves producing thermoplastic prepregs with wMP and wGF, manufacturing laminates via compression moulding, optimising wGF content, analysing the interface and assessing the performance of the laminates through mechanical testing. The results indicate that adding 12–26 vol% wGF to unreinforced wMP leads to significant improvements in tensile strength (over 300%), tensile modulus (∼570%), flexural modulus (∼7 80%), compressive strength (∼350%), and compressive modulus (over800%) compared to unreinforced wMP. The significance of having 2-D dispersion of short fibres with partial orientation compared to the more conventionally used 3-D dispersion of short fibres is discussed. The research provides valuable scientific insights into the application of mixed waste materials in composites, aiding the creation of a more circular economy for plastic waste and leading to new composite products.

Preparation and investigation of mechanical behavior and characterization of AA7475/ZrO2/Gr hybrid MMC

In this study, the influence of zirconium dioxide (ZrO2) and graphite (Gr) on the mechanical behavior and characterization of Hybrid metal matrix composites (HMMCs) is investigated. By using the stir casting method, the samples are prepared with aluminum alloy (AA7475) as matrix and 2, 3, and 4 weight percentages (wt%) of zirconium dioxide (ZrO2) and graphite (Gr) as reinforcements. The synthesized composites were subjected to microstructural, density, porosity, yield strength (YS), ultimate tensile strength (UTS), and hardness were examined. Microstructural characteristics were examined using scanning electron microscopy (SEM). The XRD pattern indicated the presence of the ZrO2 and Gr phases in HMM composites. By conducting a corrosion resistance test, the rate of corrosion for the HMMCs was determined. Furthermore, the Tafel plot curve was employed to probe the level of corrosion resistance. With an increase in ZrO2 the corrosion resistance increases whereas decline in ductility is noted. The HMMCs 3 sample exhibit superior physical and mechanical properties when compared to other HMMCs and base matrix. Tensile fractography was carried out to determine the various fracture mechanisms.

Thermophysical characterization of innovative and recyclable composites, being developed and considered for battery boxes mass production

This paper describes the results of preliminary thermophysical characterization carried out on recyclable & biobased Fibre Metal Laminates (FML) for lighter, more sustainable & safer battery box production, with higher fire resistance. These FMLs are designed to be suitable for the low and medium end automotive. In particular, the specific heat and the thermal conductivity of four different types of FMLs were analysed and assessed depending on temperature. The results show increasing trends of specific heat by increasing temperatures and thermal conductivity values increasing both with temperature and the density of the samples. Further studies will be carried out both to optimise the composition of the FMLs and to provide extensive assessment of the thermal and mechanical properties of the solutions so as to guarantee high thermal and mechanical performances and durability of battery boxes for electric vehicles.

Flexible Magnetocaloric Fiber Mats for Room-Temperature Energy Applications.

Currently, magnetocaloric refrigeration technologies are emerging as ecofriendly and more energy-efficient alternatives to conventional expansion-compression systems. However, major challenges remain. A particular concern is the mechanical properties of magnetocaloric materials, namely, their fatigue under cycling and difficulty in processing and shaping. Nevertheless, in the past few years, using multistimuli thermodynamic cycles with multicaloric refrigerants has led to higher heat-pumping efficiencies. To address simultaneously the challenges and develop a multicaloric material, in this work, we have prepared magnetocaloric-based flexible composite mats composed of micrometric electroactive (EA) polyvinylidene fluoride (PVDF) fibers with embedded magnetocaloric/strictive La(Fe,Si)13 particles by the simple and cost-effective electrospinning technique. The composite's structural characterization, using X-ray diffraction (XRD) analysis, Fourier transform infrared (FTIR) spectroscopy, and measurements of the local-scale piezoresponse, revealed a cubic NaZn13-type structure of the La(Fe,Si)13 phase and the formation of the dominant polar β-phase of the PVDF polymer. The PVDF-La(Fe,Si)13 composite showed an enhancement of the longitudinal piezoelectric coefficient (effective d33) (-11.01 pm/V) compared with the single PVDF fiber matrix (-9.36 pm/V). The main magnetic properties of La(Fe,Si)13 powder were retained in the PVDF-La(Fe,Si)13 composite, including its giant magnetocaloric effect. By retaining the unique magnetic properties of La(Fe,Si)13 embedded in the electroactive piezoelectric polymer fiber mats, we have designed a flexible, easily shapeable, and multifunctional composite enabling its potential application in multicaloric heat-pumping devices and other sensing and actuating devices.

Fabrication and characterization of flexible natural cellulosic fiber composites through collaborative modification strategy of sodium hydroxide and γ-Aminopropyl triethoxysilane

The primary purpose of this work is to study the fabrication of a flexible natural cellulosic fiber composite. In this respect, natural cellulosic fiber was obtained by modified poplar wood fiber through sodium hydroxide (NaOH) and γ-Aminopropyl Triethoxysilan. Then, the composites were fabricated by hot-pressing the modified wood fibers and polyurethane following characterization. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscope (SEM) observation results confirmed that some of the hemicellulose and lignin were removed from wood fibers after NaOH modification and successfully grafted with alkoxy structures after KH550 modification. NaOH&KH550 modification improved the interfacial compatibility between poplar wood fibers and polyurethane. The flexibility of the composites was improved (the slenderness value was reduced by 113 %), allowing flexible deformations such as bending, twisting, and knotting. In addition, thermal stability, tensile strength (increased by 105 %), elongation at the break (increased by 125 %), and water resistance were increased. This flexible natural cellulosic fiber composite is expected to be applied in the veneering of curved materials and special-shaped structure furniture, providing a theoretical basis for improving the added value of wood-based composites.

Eco-Design and Characterization of Sustainable Lightweight Gypsum Composites for Panel Manufacturing including End-of-Life Tyre Wastes.

The incorporation of rubber recycled aggregates from end-of-life tyres (ELT) in the manufacturing process of sustainable building materials has gained great interest in recent decades as a result of the large volume of this waste being generated annually. In this work, the objective is to make a contribution towards the circularity of construction products by carrying out a physico-mechanical characterisation of new gypsum composites made with the incorporation of these recycled rubber aggregates. To this end, up to 30% by volume of the original raw material has been substituted, analysing the mechanical resistance to bending and compression. Although lower than those of traditional gypsum material, both properties exceed the limits set at 1 and 2 MPa, respectively, by the current regulations. In addition, water absorption by capillarity significantly decreases, and thermal conductivity is reduced by more than 35% with respect to the reference material. Finally, in order to provide the research with a practical application, a prefabricated plate design has been proposed that incorporates the gypsum materials studied and an agglomerated rubber band that increases the thermal resistance and improves the efficiency of the designed construction system. In this way, this research reflects the potential of these novel building materials and explores new avenues for their application in building construction.

"Nano in Nano"-Incorporation of ZnO Nanoparticles into Cellulose Acetate-Poly(Ethylene Oxide) Composite Nanofibers Using Solution Blow Spinning.

In this work, the preparation and characterization of composites from cellulose acetate (CA)-poly(ethylene oxide) (PEO) nanofibers (NFs) with incorporated zinc oxide nanoparticles (ZnO-NPs) using solution blow spinning (SBS) is reported. CA-PEO nanofibers were produced by spinning solution that contained a higher CA-to-PEO ratio and lower (equal) CA-to-PEO ratio. Nanoparticles were added to comprise 2.5% and 5% of the solution, calculated on the weight of the polymers. To have better control of the SBS processing conditions, characterization of the spinning suspensions is carried out, which reveals a decrease in viscosity (two- to eightfold) upon the addition of NPs. It is observed that this variation of viscosity does not significantly affect the mean diameters of nanofibers, but does affect the mode of the nanofibers' size distribution, whereby lower viscosity provides thinner fibers. FESEM-EDS confirms ZnO NP encapsulation into nanofibers, specifically into the CA component based on UV-vis studies, since the release of ZnO is not detected for up to 5 days in deionized water, despite the significant swelling of the material and accompanied dissolution of water-soluble PEO. Upon the dissolution of CA nanofibers into acetone, immediate release of ZnO is detected, both visually and by spectrometer. ATR-FTIR studies reveal interaction of ZnO with the CA component of composite nanofibers. As ZnO nanoparticles are known for their bioactivity, it can be concluded that these CA-PEO-ZnO composites are good candidates to be used in filtration membranes, with no loss of incorporated ZnO NPs or their release into an environment.

Engineering a robust, multifunctional superhydrophobic/oleophobic microporous aluminum surface via a two-step chemical etching process

Surfaces with unique wettability properties are gaining attention for their widespread applications. Particularly, superhydrophobic surfaces, known for their remarkable water-repellent properties and low adhesion, have gained substantial interest in recent years owing to their versatile applications. Despite their versatile applications, the durability of such surfaces faces challenges like mechanical abrasion, chemical deterioration, and environmental factors, limiting their effectiveness in real-world scenarios. In this study, we successfully fabricated a mechanically robust, cost-effective, and easy-to-process superhydrophobic surface on an aluminum substrate using a two-step chemical etching process. Initially, the hierarchical microporous (HMP) structure was created through chemical etching, followed by the deposition of a self-assembled layer of PFOTS onto the fabricated aluminum substrate, attaining superhydrophobic and oleophobic properties. The surface exhibits remarkable superhydrophobicity with a water contact angle of 162°, while coupled with oleophobic characteristics against a wide spectrum of oils with surface tensions ranging from 21.5–63.3 mN m − 1. We conducted comprehensive characterizations of surface morphology and chemical composition, while also investigating the impact of surface morphology on wettability, physicochemical stability, and antibacterial properties. Mechanical testing revealed that the surface maintained its superhydrophobicity even after undergoing linear abrasion for a distance of 120 cm under an applied pressure of 12.25 kPa. Furthermore, the surface displayed self-cleaning, and anti-fouling, along with significant antibacterial properties against Staphylococcus aureus bacteria, creating a 23 mm zone of inhibition. We believe the proposed method will inspire the fabrication of large-scale superhydrophobic metallic surfaces endowed with multifunctional properties, making them highly suitable for a wide range of industrial applications.

In-situ fabrication and characterization of W-ZrC composites via pressureless reaction sintering

This research presents a study on the fabrication and characterization of tungsten‑zirconium carbide (W-ZrC), an ultra-high temperature ceramic, using an in-situ reaction sintering method. Tungsten carbide (WC) and zirconia (ZrO2) powders were used as precursors to synthesize composites with three different ratios. The thermodynamic phase stabilities of the precursor materials were analyzed, and the reaction products were determined based on the total pressure within the system. The fabricated composites were characterized by their microstructures, porosities, hardnesses, and thermal conductivities. The results show that the composites exhibited distinct crystal phases, including those of tungsten, tungsten carbide (W2C), zirconium carbide (ZrC), and tetragonal zirconia (t-ZrO2). The reaction pathways were determined based on the composition ratios and thermodynamic stability. The composites demonstrate good densification and interparticle bonding owing to the in-situ reaction sintering process, which simplifies the fabrication and lowers processing costs. The composites also exhibited desirable properties, such as high hardness and thermal conductivity (maximum 36.4 W·m−1·K−1), making them suitable for high-temperature applications. The findings of this study contribute to the understanding of the synthesis process and properties of W-ZrC composites and provide insights for their potential applications to industries such as aerospace, defense, and nuclear energy.

Axial Growth Characteristics of Optically Active InGaAs Nanowire Heterostructures for Integrated Nanophotonic Devices.

III-V semiconductor nanowire (NW) heterostructures with axial InGaAs active regions hold large potential for diverse on-chip device applications, including site-selectively integrated quantum light sources, NW lasers with high material gain, as well as resonant tunneling diodes and avalanche photodiodes. Despite various promising efforts toward high-quality single or multiple axial InGaAs heterostacks using noncatalytic growth mechanisms, the important roles of facet-dependent shape evolution, crystal defects, and the applicability to more universal growth schemes have remained elusive. Here, we report the growth of optically active InGaAs axial NW heterostructures via completely catalyst-free, selective-area molecular beam epitaxy directly on silicon (Si) using GaAs(Sb) NW arrays as tunable, high-uniformity growth templates and highlight fundamental relationships between structural, morphological, and optical properties of the InGaAs region. Structural, compositional, and 3D-tomographic characterizations affirm the desired directional growth along the NW axis with no radial growth observed. Clearly distinct luminescence from the InGaAs active region is demonstrated, where tunable array-geometry parameters and In content up to 20% are further investigated. Based on the underlying twin-induced growth mode, we further describe the facet-dependent shape and interface evolution of the InGaAs segment and its direct correlation with emission energy.

Preparation and Characterization of Composites Based on ABS Modified with Polysiloxane Derivatives.

In this study, organosilicon compounds were used as modifiers of filaments constituting building materials for 3D printing technology. Polymethylhydrosiloxane underwent a hydrosilylation reaction with styrene, octadecene, and vinyltrimethoxysilane to produce new di- or tri-functional derivatives with varying ratios of olefins. These compounds were then mixed with silica and incorporated into the ABS matrix using standard processing methods. The resulting systems exhibited changes in their physicochemical and mechanical characteristics. Several of the obtained composites (e.g., modified with VT:6STYR) had an increase in the contact angle of over 20° resulting in a hydrophobic surface. The addition of modifiers also prevented a decrease in rheological parameters regardless of the amount of filler added. In addition, comprehensive tests of the thermal decomposition of the obtained composites were performed and an attempt was made to precisely characterize the decomposition of ABS using FT-IR and optical microscopy, which allowed us to determine the impact of individual groups on the thermal stability of the system.

Enhancing mechanical performance of biodegradable automotive composites with EPO and graphene

Recent strides in composite manufacturing technology have sparked a widespread embrace of natural fiber composites in engineering applications, exemplified by flax fiber. The crux of this development centers on the creation of an environmentally friendly composite, utilizing alkali-treated flax fiber reinforcement and poly lactic acid (PLA) as the polymer matrix through a hot compression technique. The investigation into water absorption unveils that alkaline treatment augments the hydrophobic nature and enhances the crystallinity of flax fibers, resulting in improved adhesion between the reinforcement and polymer matrix. The introduction of 5% wt of epoxidized palm oil (EPO) as plasticizers not only counters brittleness but also elevates thermal stability. Further enhancements are achieved through the addition of 0.5 wt% of graphene nanoparticles as nano-fillers, culminating in superior mechanical properties. This research places a focal point on a thorough mechanical characterization of these green composites, encompassing tensile, flexural, and impact properties, along with an assessment of inter-laminar shear strength. A detailed analysis of dimensional stability is conducted, while morphological scrutiny is performed using scanning electron microscopy. This study marks a significant leap towards sustainable engineering, presenting innovative natural fiber green composites that exhibit heightened mechanical and environmental performance.