Simulated bone is widely used for surgical simulation, medical training, and especially for medical cutting device testing due to its mechanical properties similar to those of natural bone. However, studies on its cutting characteristics are still limited, especially for the simulated cortical bone. The cutting characteristics of natural cortical bone are often influenced by viscoelasticity and bone fiber structure that affect chip formation, as well as the variation of cutting forces at different cutting speeds or different depths of cut. In this work, orthogonal cutting experiments were performed on simulated cortical bone to investigate chip formation with cutting force variations and compared with bovine cortical bone. Experimental results show that the simulated cortical bone is similar to bovine cortical bone in viscoelasticity. Simulated bone has a relatively homogeneous composition with a simple hierarchy. Therefore, the difference in cutting force at small and large cutting depths is less significant than in natural cortical bone. In addition, because the glass fibers in simulated bone are randomly distributed, they do not accurately reflect the anisotropic properties of natural cortical bone. These findings can contribute to an in-depth understanding of the behavior of simulated bone during the cutting process and guide the improvement of simulated bone to better emulate the cutting characteristics of cadaveric bone for better application in the medical field.
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