ABSTRACT Methanol steam reforming (MSR) is a hydrogen production method recognized for its low harmful emissions and high cost-effectiveness. In this study, a three-dimensional numerical model of MSR within channels of variable cross-section. A quantitative relationship between local equilibrium constants and channel structural parameters was established based on the partial pressures of the components. Additionally, the mechanisms by which variable cross-sectional channel structural parameters regulate MSR reaction performance were quantitatively analyzed, considering fluid dynamics, hydrogen production efficiency, and chemical kinetics rates. The results indicate that the kinetic rate of MSR and local equilibrium constants are significantly influenced by the modulation of variable cross-sectional channel structural parameters, with a maximum variation of 50.6%. A positive correlation between methanol conversion rate and the local equilibrium constant of MSR was observed. Utilizing channel structural parameters to enhance MSR led to an 8.75% increase in methanol conversion rate within the same reaction volume. These conclusions may provide theoretical support for regulating volumetric reactions through variable cross-sectional channel structural parameters.
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