Abstract In this article, state variable re-construction in continuous biodigester was investigated. We proposed a Robust Adaptive Observer to estimate biomass and substrate concentrations based on CO2 and CH4 measurement. The observer in question is a robust and adaptable model-based methodology, designed to accommodate uncertainties in model parameters, process variability, and in-line noisy measurements. The numerical results demonstrated superior performance of the Robust Adaptive Observer over traditional robust, reduced-order observers. Finally, observers were validated through a comparative analysis using Integral Absolute Error, Time-Weighted Absolute Error, and Integral Squared Error metrics. In this context, this study presents a novel alternative for advancing cutting-edge detection technologies and their integration into the monitoring of bioprocesses, aligning with the paradigms of Industry 5.0.
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