Cathode Plasma Research Articles

Numerical simulation study on discharge characteristics of the Dual hollow cathode plasma source using magnetic mirror field

The Dual hollow cathode plasma source uses hollow cathode cylindrical sputtering and ionizing metal elements, which has a high material utilization rate and has potential application in the field of material modification. Its performance index requires the cooperation of electrode discharge parameters and the rational utilization of the inner surface of the hollow cathode. In this paper, a two-dimensional fluid model of a Dual hollow cathode structure is developed to simulate the basic distribution of the Dual hollow cathode discharge, which fills the central region of the Dual hollow cathode structure and the electrons oscillate on the axis. The effects of electrode parameters and hollow cathode radius on the discharge were investigated. The results show that the radial electron density of the hollow cathode increases with increasing heated cathode voltage, but as the hot cathode voltage continues to expand beyond 1200 V this trend becomes less obvious. The enhancement of the wall ion current by the heated cathode voltage is very pronounced, and the hollow cathode discharge is the result of the mutual enhancement of the heated cathode voltage and the hollow cathode voltage. Hollow cathode sputtering needs to reach a voltage threshold of 300 V, and the existence of an optimal radius (r = 4 mm−6 mm) to achieve a high plasma density and at the same time favor hollow cathode sputtering.

Influence of electron radiation of spring barley seeds on phytopathogenic microflora

Under the conditions of a model pot experiment, the effect of electron irradiation on the phytopathogenic microflora of plant roots and leaves was studied. The studies were carried out on spring barley seeds of the Vladimir variety (reproduction 1), affected by helminthosporiosis (pathogen Bipolaris sorokiniana Shoem.), (natural infectious background). This pathogen causes root rot and leaf spot. The grain was irradiated using a wide-aperture electron accelerator “Duet” with a mesh plasma cathode and the output of the generated beam of a large cross-section into the atmosphere in doses of 1, 2, 3, 4 and 5 kGy. The total administered dose was increased by changing the number of pulses. The radiation dose rate was 100 Gy/pulse, the electron energy was 130 keV (mode 1) and 160 keV (mode 2). The depth of dose absorption did not exceed 300 μm. Based on the conducted studies on the effect of electron irradiation on root rot (pathogen Bipolaris sorokiniana) of spring barley, it was noted that in the tillering and heading phases, when irradiating seed material with a dose of 2 kGy in mode 1 (130 keV), the disease incidence and prevalence decreased by more than 1.5 times compared to the non-irradiated control. In the phase of full grain maturity, the highest value of root infestation (45–50%) and prevalence (95–100%) of Bipolaris sorokiniana were recorded, but statistically significant differences between the irradiated variants and the control were absent. The records of the damage of vegetative plants showed that in the tillering phase, for all irradiation variants in mode 1, the degree of damage to leaves 1–3 increased by 23% compared to the control, and in the heading phase, the degree of damage to the upper leaves (1–3) exceeded the control when irradiated at doses of 2–5 kGy (mode 1) and 1–5 kGy (mode 2) – 2.1–2.8 times for 1 leaf, 1.9–2.0 times for 2 leaves and 1.2 times for 3 leaves.

Development of Numerical Analysis Method for Cathode Sheath Considering Electron Emission From Cathode in Vacuum Arc

ABSTRACTIt is imperative to develop the simulation of vacuum arcs as a tool to aid electrode design in vacuum circuit breakers. Although the development of electromagnetic thermo‐fluid simulations for vacuum arcs has been reported, most of them do not take cathode sheath phenomena into account and have not been able to reproduce vacuum arc phenomena, especially cathode spots. As the first step, the cathode sheath voltage, cathode surface electric field, and temperature and field (T‐F) electron emission current were analyzed numerically on the basis of the space charge in the cathode sheath. In this study, the cathode sheath was assumed to exist when the charge density induced on the cathode surface is positive, and the temperature and density of vacuum arc plasma and cathode temperature, which are physical quantities obtained by electromagnetic thermo‐fluid simulation, were used as parameters of the analysis. As a result, the cathode sheath voltage, electric field, and electron emission current density can be calculated from the vacuum arc plasma temperature, density, and cathode temperature. Numerical results show that the electron emission current density has a dominant effect on the presence or absence of the cathode sheath.

Observation of self-excited oscillations in DC glow discharge dusty plasma

We present a detailed experimental study of discharge current oscillations in a planar cathode plasma with poly dispersed alumina dust particles. Our experimental measurements suggest that surface density of dust particles play an important role together with cathode spots, in deciding self excited oscillating regime or stable dust cloud regime. Experiments conducted with dust particles density below the critical limit shows self excited oscillations. Operating above the critical limit, a dust cloud levitated in the sheath region was observed.

Surface modification of high-speed steel (HSS) drills by plasma nitriding and cathodic cage tin deposition

Cutting tools made of high-speed steel have significant economic and technological importance. To enhance their productivity, thermochemical treatments are sought to improve both surface mechanical and tribological properties. Plasma nitriding and thin film deposition are widely employed for this purpose. In this study, modifications were made to M2 high-speed steel drills through plasma nitriding at temperatures of 400°C and 450°C. Cathodic cage TiN plasma deposition was also performed, varying the dwell time at a fixed temperature of 450°C. Characterization techniques included optical microscopy, X-ray diffraction (XRD), Vickers microhardness testing, and scanning electron microscopy (SEM). Performance tests were carried out to evaluate the behavior of the drills in relation to wear when machining AISI 1020 steel. It was observed that longer deposition times promote more uniform and thicker layers, and higher nitriding temperatures result in thicker nitride layers. An increase in hardness was noticeable in all deposition and nitriding treatments, with the nitrided samples exhibiting the highest hardness. During performance tests, the cathodic cage plasma TiN deposition demonstrated greater potential for application in HSS drills, with a treatment lasting 4 h providing the best results.

Analysis and implementation of the equivalent load circuit for switching performance of hot cathode plasma switch developed

Analysis and implementation of the equivalent load circuit for switching performance of hot cathode plasma switch developed

Enhanced Surface Properties of 1080 Eutectoid Steel by Cathodic Cage Plasma TiN Deposition

Enhanced Surface Properties of 1080 Eutectoid Steel by Cathodic Cage Plasma TiN Deposition

Facile Synthesis of Metal/Carbide Hybrid toward Overall Water Splitting

The development of cost-effective and high-performance bifunctional catalysts for overall water splitting is crucial for achieving sustainable clean energy. In this study, a metal/carbide hybrid (NiFeMo/NiFeMoCx) was prepared through fast and facile cathodic plasma electrolytic deposition. Due to the synergistic effect between the metal and carbide, NiFeMo/NiFeMoCx exhibited high activity in both the oxygen evolution reaction (OER) and the hydrogen evolution reaction (HER), with overpotentials of 230 mV and 60 mV at 10 mA cm−2, respectively. In addition, robust stability was demonstrated during the overall water splitting (1.52 V at 10 mA cm−2, with little degradation after 18 h of catalysis). This work provides a useful strategy for designing advanced water splitting catalysts for real application.

Nitrite manipulation in water by structure change of plasma electrolysis reactor

In this study, experimental reactors for cathodic nitrogen plasma electrolysis were designed by the composition of galvanic (voltaic) and electrolytic cells with wide and narrow connectors filled with tap water and agar solutions. The designed reactor can be used to simultaneously perform and manage nitrification in acidic and alkaline environments. According to the reactor’s performance, it can be installed on the irrigation system and used depending on the soil pH of the fields for delivering water and nitrogen species that are effective in growth. The nitrification process was investigated by choosing the optimal reactor with a wide connector based on different changes in oxidation-reduction potential and pH on the anode and cathode sides. The nitrite concentration changed directly with ammonium and nitrate concentrations on the cathode side. It changed inversely and directly with ammonium and nitrate concentrations on the anode side respectively. Nitrite concentration decreased from 5.387 ppm with water connector, to 0.326 ppm with 20% agar solution, and 0.314 ppm with 30% agar solution connectors on the anode side. It increased from 0 ppm to 0.191 ppm with a water connector, 0.405 ppm with 20% agar solution, and 7.454 ppm with 30% agar solution connectors on the cathode side.

Spoke-Type Structures in an Ion Diode with Magnetic Insulation of Electrons

The article presents the results concerning the cross-sectional energy density distribution of a pulsed ion beam for two types of diodes with electron open drift: with external magnetic insulation (250 kV, 80 ns, 0.6 T) and with self-magnetic insulation of electrons (250–300 kV, 120 ns, 0.8 T). Anode plasma is formed using a breakdown along the surface of the anode dielectric coating (single-pulse mode) or explosive electron emission (with double opposite-polarity pulses). It was found that, when the energy density of the ion beam exceeds ≈0.4 J/cm2, periodic spoke-type structures with a step of 3–6 cm in the beam cross section are formed. The processes of formation of such a structure—nonuniform density of anode plasma and self-organization of anode and/or cathode plasma in crossed electric and magnetic fields—are analyzed. It is shown that the formation of local plasma regions in the anode–cathode gap of an ion diode can cause the formation of a periodic structure of the cross-sectional energy density distribution.

Enhanced thermal performance of CeYSZ coating on Ni-based high temperature alloy with a unique Y-doped Al2O3 barrier layer via cathodic plasma electrolytic deposition

Cathodic plasma electrolytic deposition (CPED) has shown considerable potential in producing high-performance thermal barrier coatings (TBCs) for components operating in extreme thermal environments, such as gas turbines and aviation engines. However, the dendritic and porous structures greatly limited the use of CPED-coatings in some harsh environments. In this study, one Y-doped Al2O3 (Y/A) barrier layer was prefabricated before the deposition of CeO2 and Y2O3 stabilized ZrO2 (CeYSZ) thermal barrier coating using CPED. The results suggested that the prefabricated Y/A barrier layer can attenuate the plasma bombardment and promote the uniform discharge, resulting in the formation of a thinner gas film layer on the cathode surface, which significantly avoided the course dendritic defects and improved the density of the CeYSZ coating from 6.788 g/cm³ to 6.978 g/cm³. Consequently, the thermal insulation temperature of Y/A-CeYSZ coatings exceeded that of CeYSZ coatings by a factor of 1.3, and the thermal cycling performance at 1300 °C demonstrated a 52.5% improvement. This study provided a valuable method for the development of novel CPED TBCs.

Computational study of cathode plasma dynamics in high-power electron beam diodes by particle-in-cell simulations

Plasma dynamics are essential in high-power electron beam diodes, as they influence the current density and can even cause gap closure because of fast expansion velocity during operation. In this study, the formation and expansion of the cathode plasma in a high-power planar diode has been investigated by particle-in-cell simulations. The results indicate that the expansion velocity of the cathode plasma in the planar diode is ∼2.5 cm/μs operating with a 340 kV peak voltage and 1.5 kA current, which possesses a maximum pressure of 1 Torr pressure and a gas desorption rate of 38 molecules per electron. Moreover, the enhanced emission on the edge causes a faster growth rate of the gas pressure and formation of plasma, which possesses a higher plasma density than other regions. A higher gas desorption rate and total amount of outgoing gas can cause a larger velocity of plasma expansion, and the expansion velocity is proportional to the logarithm of the rising speed of the diode voltage, while the amplitude of diode voltage did not show a clear correlation with plasma velocity. Finally, a combined dependence of the plasma velocity on the gas desorption rate, total gas volume, rising speed of the diode voltage, and diode voltage is concluded. This work provides new insights into the dynamics of cathode plasma in high-power diodes and may be helpful for engineering design.

Novel Synthesis of Zinc Oxide on Cotton Fabric by Cathodic Cage Plasma Deposition for Photocatalytic and Antibacterial Performance.

Cotton fabrics with zinc oxide (ZnO) coating are of significant interest due to their excellent antibacterial performance. Thus, they are widely in demand in the textile industry due to their medical and hygienic properties. However, conventional techniques used to deposit ZnO on fabric require long processing times in deposition, complex and expensive equipment, and multiple steps for deposition, such as a separate process for nanoparticle synthesis and subsequent deposition on fabric. In this study, we proposed a new method for the deposition of ZnO on fabric, using cathodic cage plasma deposition (CCPD), which is commonly used for coating deposition on conductor materials and is not widely used for fabric due to the temperature sensitivity of the fabric. The effect of gas composition, including argon and a hydrogen-argon mixture, on the properties of ZnO deposition is investigated. The deposited samples are characterized by XRD, SEM, EDS, photocatalytic, and antibacterial performance against Staphylococcus aureus and Pseudomonas aeruginosa bacteria. It is observed that ZnO-deposited cotton fabric exhibits excellent photocatalytic degradation of methylene blue and antibacterial performance, specifically when a hydrogen-argon mixture is used in CCPD. The results demonstrate that CCPD can be used effectively for ZnO deposition on cotton fabric; this system is already used in industrial-scale applications and is thus expected to be of significant interest to garment manufacturers and hospitals.

Effect of the vanadium layer on the wear resistance of the 1050 aluminum alloy coated by cathodic cage plasma deposition

This study investigated the wear resistance of AA1050 aluminum alloy coated using plasma deposition with a vanadium cathode cage and evaluated the effect of subsequently applying a plasma nitriding process to the coated sample. The treatments were carried out at 400°C for 3 hours. To evaluate the composition, thickness and wear resistance of the layers formed, X-ray fluorescence (XRF), scanning electron microscopy (SEM) and fixed ball micro-abrasive wear tests were applied. The treatments altered the wear mechanisms, with the treated samples also showing the two- and three-body wear modes, compared to the aluminium alloy, which only showed the two-body wear mode. The sample coated using only the cathodic cage deposition technique obtained a greater layer thickness (7.6 μm) and better wear resistance, with a reduction of around 83% in the worn volume compared to the 1050 aluminum alloy. However, the subsequent plasma nitriding process proved to be detrimental to the tribological properties of the coating formed, reducing the layer thickness (3.2 μm) and decreasing wear resistance.

Optimization and Analysis of Dry Sliding Wear Behavior of AlCrTiSiN Coated SKD61 Steel Using Response Surface Methodology

The aim of this research is to investigate the wear behavior of SKD61 steel coated with AlCrTiSiN using the Filtered cathodic arc plasma deposition coating method while adhering to VDI 3198 standards for coating adhesion assessment. Dry sliding wear tests, conducted according to ASTM G133-05. The experiment is designed using response surface methodology (RSM) to determine the response parameter as the wear rate, with independent parameters of interest including load, sliding velocity, and sliding distance ranging from 5 to 11N, 0.1 to 0.2 m/s, and 250 to 550 m, respectively. Additionally, wear characteristics are analyzed using SEM-EDS analysis. The wear test results demonstrate that load had the most significant impact on the wear rate, followed by distance and speed, respectively. The target of achieving minimal wear rate was attained with a load of 5 N, a sliding velocity of 0.11 m/s, and a sliding distance of 550 m. Model significance testing revealed that the determination coefficient (R2) and adjusted determination coefficient values, indicating the accuracy of the model, were equal to 93.96% and 88.53%, respectively.

Experimental study of discharge current oscillations with dust particles

We present a detailed experimental study of discharge current oscillations in a planar cathode plasma with poly-dispersed alumina dust particles. The dominant frequency of oscillation depends on the discharge voltage, operating pressure, and amount of dust particles placed on the cathode. The power-law variation in the dominant frequency with different external operating parameters is presented. Experimental observations suggest that the dominant mechanism behind the generation of these oscillations is the cathode spot injection of sub-micron-sized dust particles. The cathode spots also aid in the generation of fine dust particles. The threshold limit on dust particle density dispersed on the cathode suggests that below the threshold limit, the fine particles depleting the electrons play an important role and lead to the generation of self-excited oscillations. Operating above the threshold limit, a stable dust cloud was observed together with the suppression of self-excited oscillations.

CATHODIC AND ANODIC PLASMA ELECTROLYSIS ON NITRATE SYNTHESIS

Nitrogen fixation using plasma electrolysis is an alternative in the production of liquid nitrate fertilizer which is safe for the environment because it does not produce emissions that pollute the environment. The effectiveness of nitrate production is shown from the position of plasma formation at cathodic and anodic levels. This study aims to analyze the comparison of cathodic and anodic plasma electrolysis levels in producing nitrate. Current-voltage characterization is carried out to determine the position of plasma formation. The glow discharge of the cathodic plasma is achieved after the critical voltage (280 V) is lower than that of the anodic plasma (650 V). Measurement of emission intensity using electron spin resonance to determine reactive species that play a role in the formation of nitrate in cathodic and anodic plasma. Nitrate formation is influenced by reactive species in the form of N, N2*, N2+, •OH, •H and •O, especially reactive species of nitrogen and •OH are needed to form nitrate both from the NO pathway (anodic plasma) and from the ammonia pathway (cathodic plasma). The results of this study showed that anodic plasma electrolysis was more effective for nitrate synthesis. Nitrate produced from anodic plasma is 1889 mg L-1, greater than cathodic plasma as much as 213 mg L-1.

Complex electron-ion-plasma surface modification of high-alloy stainless steel

The work is devoted to identification and analysis of patterns of change in the elemental and phase composition, defective substructure, mecha­nical (microhardness) and tribological (wear resistance and friction coefficient) properties of stainless high-chromium steel subjected to complex processing, combining vacuum irradiation of the samples surface layer with an intense pulsed electron beam of submillisecond exposure duration and subsequent nitriding under electron-ionic heating conditions. High-chromium steel AISI 310S, which in the initial state is a polycrystalline aggregate based on γ-iron, was used as the research material. Pulsed electron beam treatment of steel was carried out on a “SOLO” installation equipped with an electron source with a plasma cathode based on a low-pressure pulsed arc discharge with grid stabilization of the cathode plasma boundary and an open anode plasma boundary. Steel nitriding was carried out on a “TRIO” installation with a chamber size of 600×600×600 mm, equipped with a switching unit to implement the electron-ionic processing mode. Nitriding was carried out at 723, 793, and 873 K temperatures for 1, 3 and 5 h. It was found that electron-ionic nitriding of the samples pre-irradiated with an electron beam (10 J/cm2, 200 μs, 3 pulses at 723 and 793 K for 3 h) is accompanied by the formation of a ceramic layer containing only iron and chromium nitrides. The highest values of steel wear resistance after electron-ionic nitriding, exceeding the wear resistance of the initial steel by more than 700 times, are observed at nitriding parameters of 793 K, 3 h.

Operating voltage of a W-fuzz cathode arc and the mass/charge composition of the arc plasma depending on the fuzz thickness

The arc operating voltage and the mass/charge composition of the arc plasma were measured for W-fuzz samples with different fuzz thicknesses at different numbers of arc pulses. It was found that the formation of a fuzz structure led to a significant decrease in the arc operating voltage within the first few arc pulses. With an increase in the number of pulses, the operating voltage and the mean charge of tungsten ions in the arc plasma increased to values characteristic of conventional tungsten cathodes. The obtained experimental data were analyzed theoretically using an empirical cohesive energy rule and a magnetohydrodynamic model of the ionization processes occurring in a cathode plasma jet.

Review of Cathode Plasma Electrolysis Treatment: Progress, Applications, and Advancements in Metal Coating Preparation.

Cathodic plasma electrolytic treatment (CPET) is an emerging surface modification and coating preparation technology. By utilizing plasma discharge induced through electrolysis and the cooling impact of electrolyte, metal cleaning, saturation, and coating preparation are efficiently achieved. In this review, the principle, application, and development of the CPET process are briefly summarized based on the past literature. Detailed insights are provided into the influence of electrolyte parameters (pH, metal salt concentration, and temperature), electrical parameters (voltage, duty cycle, and frequency), and process parameters (electrode area ratio, material, roughness, and deposition time) on plasma discharge and coating formation for metal coatings. The interaction mechanism between plasma and material surfaces is also investigated. Recommendations and future research avenues are suggested to propel CPET and its practical implementations. This review is expected to provide assistance and inspiration for researchers engaged in CPET.