Catalyst For Reduction Research Articles

Revealing the Mechanism of Converting CO2 into Methanol by the Cu2O and Oxygen Vacancy on MgO: Experiments and Density Functional Theory.

Given the great significance of defect and Cu compounds for the reduction of CO2 as well as the few reaction mechanisms of converting CO2 into different hydrocarbons, the effects of oxygen vacancies and Cu2O on the reduction of CO2 were thoroughly investigated, and possible mechanisms were also proposed. A series of Cu2O/Ov-MgO catalysts were synthesized for photothermal catalytic reduction of CO2 to methanol under visible-light irradiation, among which the 7%Cu2O/Ov-MgO composite exhibited the best reduction activity and the yield of methanol was 19.78 μmol·g-1·h-1. The successful composite of Cu2O and Ov-MgO can yield a loose and porous nanosheet, uniform distribution, favorable absorbance and photoelectric performance, and increased specific surface area and adsorption ability of CO2, which are all vital to the adsorption and conversion of CO2. The introduction of oxygen vacancy and Cu2O not only promotes the adsorption of CO2 but also provides more electron-triggered CO2 activation. Density functional theory (DFT) calculation was also performed to reveal the reaction mechanism for effective enhanced CO2 reduction to ethanol or methanol by the comparison of CuO/MgO and Cu2O/Ov-MgO composites, illustrating the reaction pathways of different products. By comparing the key steps in determining the selectivity of C1 or C2, the kinetic barriers of obtaining CH3OH for the Cu2O/Ov-MgO composite with CH3OH as the main product were found to be lower than those of generating CH2*, while the opposite is true for CuO/MgO composites, whereby it may be easier to obtain more C2 products. These insights into the reaction mechanism of converting CO2 into different hydrocarbons are expected to provide guidance for the further design of high-performance photothermal catalytic CO2 reduction catalysts.

Alkali Metal Ion Tuning of a Crown Ether‐Appended Porphyrin for Electrocatalytic CO2 Reduction

Iron‐porphyrin systems are among the best catalysts to reduce selectively CO2 to CO. Electronic modification of the porphyrin skeleton by substituents can enhance the catalytic efficiency of the complexes. In this work, we modified the iron porphyrin complex with crown‐ether auxiliaries and tested the effect of complexation with alkali metals on their electrocatalytic properties for CO2 reduction. The presence of Na+ or K+ resulted in a positive shift of the onset potential by 210 mV while not compromising the catalytic current. This effect was maintained after the immobilization at the vulcanized carbon support, and the catalyst showed the Faradaic efficiency above 90% for CO2 to CO reduction in aqueous solution of NaHCO3 or KHCO3 in a wide range of overpotentials. Hence, host‐guest chemistry at the periphery of the CO2 reduction catalysts can tune the electronic properties of the catalysts and thereby increase the catalytic efficiency.

Catalytic Application of POSS–COF-[(Co(acetate)2] for Selective Reduction of Nitriles to Amines

We report the reticular synthesis and structural investigations through the spectroscopic analysis of a novel polyhedral oligomeric silsesquioxane (POSS)-modified framework, hereby ascribed as a catalyst for the selective reduction of aryl nitriles to amines. The integration of the unique features of the polyhedral oligomeric silsesquioxane with 2,2′-Bipyridine-4,4′-dicarboxaldehyde and subsequently coordination to cobalt acetate manifests a distinctive feature, which is a stable covalent bond between Co and the functionalized POSS, effectively preventing catalyst leaching. The cobalt acetate-modified POSS–COF, synthesized with this approach, underwent a comprehensive characterization employing various analytical techniques including FTIR, XRD, SEM, XPS, TGA, and 29Si NMR. This thorough characterization provides a detailed insight into the structural and chemical attributes of the catalyst. Our catalyst, with its exceptional catalytic efficiency in catalyzing reduction reactions compared to its homogeneous counterparts, and its distinctive three-dimensional metalated POSS system, shows outstanding catalytic performance attributed to its diverse coordination interactions with ligands. Moreover, this catalyst presents additional merits, such as facile recovery and recyclability, making it a promising candidate for sustainable and efficient catalytic processes and thus instilling hope for a greener future.

Atomic-Dispersed Cu Catalysts for Electrochemical Nitrate Reduction: Coordination Engineering and Fundamental Insights.

The development of Cu-based atomic dispersed catalysts with tailored coordination environments represents a significant step forward in enhancing the electrocatalytic reduction of nitrate to ammonia. By precisely modulating the electronic structures of Cu active centers, the binding strength of the *NO3 intermediates is successfully tuned, thereby substantially improving the catalytic activity toward electrochemical nitrate reduction reaction (eNO3RR). This study reveals that the N4-coordinated Cu single-atom catalyst (Cu-SAC) exhibits superior performance due to its robust interaction with coordinating atoms. Notably, this optimized catalyst achieves a low limiting potential of -0.38V, while the dual-atom system further reduces this value to -0.32V, demonstrating exceptional activity. Detailed electronic structure analysis, including the examination of d-band centers, Bader charges, and projected density of states (PDOS), provides a comprehensive understanding of the origin of this high activity. Specifically, the high and concentrated density of states near the Fermi level plays a crucial role in facilitating the electrocatalytic nitrate reduction process. This work not only offers crucial insights into the underlying mechanisms of eNO3RR but also provides valuable guidelines for the rational design of highly efficient electrocatalysts for this important reaction.

TiO2-Supported Catalysts in Low-Temperature Selective Reduction of NOx with NH3: A Review of Recent Progress

Selective catalytic reduction (SCR) stands out as a pivotal method for curbing NOx emissions from flue gas. The support, crucially, for SCR efficacy, loads and interacts with the active components within the catalyst. The catalysts could be amplified by the denitration performance of the catalyst by enhancements in support pore structure, acidity, and mechanical robustness. These improvements ensure efficient interaction between the support and active materials, thereby optimizing the structure and property of the catalysts. TiO2 is the most commonly used support of the NH3-SCR catalyst. The catalyst with TiO2 support has poor thermal stability and a narrow temperature range, which can be improved. This paper reviews the research progress on the effects of various aspects of TiO2 support on the NH3-SCR catalyst’s performance, focusing on the TiO2 crystal type, TiO2 crystal surface, different TiO2 structures, TiO2 support preparation methods, and the effects of TiO2-X composite support on the NH3-SCR catalyst’s performance. The reaction mechanism, denitrification performance, and anti-SO2/H2O poisoning performance and mechanism of TiO2 support with different characteristics were described. At the same time, the development trend of the NH3-SCR catalyst using TiO2 as the support is prospected. It is hoped that this work can provide optimization ideas for SCR catalyst research.

Interface-stabilized high-valent Sn enables efficient CO2 electroreduction to formate/formic acid across the full pH range

The electrocatalytic synthesis of formate/formic acid (HCOO−/HCOOH) from CO2 can mitigate environmental issues and provide high-value-added products. Although tin oxide is an excellent catalyst for HCOO−/HCOOH production, it is easily reduced to its metallic state at high potentials, which decreases its activity. Additionally, tin oxide is challenging to stabilize in acidic electrolytes. Here, we introduced Cu to tin oxide catalysts to form Cu6Sn5@SnOx during the CO2 electroreduction process (CO2RR), achieving a high HCOO−/HCOOH Faradaic efficiency (88.4 % at 800 mA cm−2 in 1 M KOH electrolyte, 87.8 % at 300 mA cm−2 in 0.1 M H2SO4 electrolyte containing 1 M K+) and a maximum HCOO− partial current density (757.5 mA cm−2). The in situ spectroscopy and DFT calculations results revealed that the SnOx/Cu6Sn5 alloy interface plays a crucial role in stabilizing the surface high-valent Sn, which provides a thermodynamically stable environment for adsorbed *OCHO intermediate. This discovery offers new insights into the roles of each component in bimetallic catalysts in CO2 reduction.

A bioinspired Fe/Mo bimetallic nitride catalyst for efficient electrochemical ammonia synthesis and Zn-nitrate battery

The electrocatalytic nitrate reduction reaction to ammonia (NRA) offers a promising alternative to traditional ammonia synthesis methods. In nature, enzymes containing molybdenum and iron sites catalyze the reduction of nitrate and nitrite ions. Drawing inspiration from these enzymes, we synthesized a carbon-coated nano-octahedra of FeMo-based nitride (FeMoN@C NO) by pyrolyzing phosphomolybdic acid hydrate (POM) doped Fe-NH2-MIL-101 to catalyze NRA. Experimental results demonstrate that in an alkaline environment, FeMoN@C NO exhibits a suitable hydrogen evolution reaction (HER) capacity, and the protons or hydroxyls produced effectively facilitate the hydrogenation reaction in the ammonia synthesis process. Additionally, the introduction of Mo increases the number of active sites and effectively reduces the thermodynamic barrier in NRA, thereby enhancing the rate of ammonia synthesis. As a result, FeMoN@C NO displays outstanding NH3 Faradaic efficiency (FE) of 98.2 % and an NH3 yield of 434.16 µmol/h cm−2. Building upon the excellent electrocatalytic properties of FeMoN@C NO, a new Zn-nitrate battery system is assembled in this work, which exhibits an outstanding peak power density of 3.23 mW cm−2 and an FE of 91.58 % for NH3 production. This work provides a new perspective for designing enzyme-mimicking nitrate reduction catalysts and broadens the application of Zn-based batteries.

Catalytic development of boron and sulphur-doped g-C3N4 supported Cu-MOF composite for nitroarenes reduction reaction

Todays, the mesoporous heteroatom-doped materials were attracted the scientist interest due to their outstanding properties such as thermal/chemical stability, high specific surface area (SSA), facile synthetic protocol and also abundance precursor. So, in this study, the advanced and applicable Boron and Sulphur-doped g-C3N4 (g-BSCN) supported Cu-MOF (Cu@g-BSCN) was prepared via in situ growth of Cu-MOF on the surface of g-BSCN using H3BO3, thiourea, Cu(NO3)2. 3H2O, and Terephthalic acid. The synergistic effect of B and S as the heteroatoms was triggered the plenty activated sites owing to the structural defect on the surface of the mesoporous g-BSCN. Moreover, the catalytic efficiency of g-BSCN was improved by in situ formation of copper-based MOF. The synthesized Cu@g-BSCN composite was utilized as the competent heterogenous catalyst in nitroarenes reduction in green and mild reaction condition (green solvent, and ambient temperature). High catalytic performance and desired recoverability are some of the benefits of this catalytic system.

Review on polyaniline-based nanocomposite heterogeneous catalysts for catalytic reduction of hazardous water pollutants.

Water contamination by highly toxic substances has generated serious ecological disturbances and health problems for humans. Hence, decontamination of toxic pollutants using advanced, inexpensive, and eco-friendly approaches is the current demand. Heterogeneous catalyst-based catalytic reduction processes have offered the opportunity to transform hazardous water pollutants into non-hazardous products via sustainable, eco-friendly, and efficient routes and might be a competitive substitute for existing traditional water purification techniques. However, the key challenges linked with pure heterogeneous catalysts include agglomeration and poor dispersion, stability, recovery, and reusability, which result in poor activity and efficiency. Thus, it is essential to produce multipurpose polymer-based composite catalysts using conducting polymers, which are exceptionally good supportive and matrix materials. The blending of metal-based nanomaterials with polyaniline conducting polymers produces highly stable and efficient heterogeneous nanocomposite catalysts with amazing catalytic activity against a wide range of water pollutants. The heterogeneous catalytic reductive degradation of immensely toxic pollutant water has gained substantial curiosity because of its excellent physicochemical and surface characteristics, porous structure, recoverability, and recyclability. Therefore, this review presents the latest efforts to generate various polyaniline-based nanocomposite catalysts using a polyaniline matrix and various nanofiller materials and their potential applications in heterogeneous catalytic reduction degradation of water pollutants.

Theoretical Study on the Electrocatalytic CO2 Reduction Mechanism of Single-Atom Co Complexed Carbon-Based (Co-Nχ@C) Catalysts Supported on Carbon Nanotubes.

Electrocatalytic CO2 reduction serves as an effective strategy to tackle energy crises and mitigate greenhouse gas effects. The development of efficient and cost-effective electrocatalysts has been a research hotspot in the field. In this study, we designed four Co-doped single-atom catalysts (Co-Nχ@C) using carbon nanotubes as carriers, these catalysts included tri- and dicoordinated N-doped carbon nanoribbons, as well as tri- and dicoordinated N-doped graphene, respectively denoted as H3(H2)-Co/CNT and 3(2)-Co/CNT. The stable configurations of these Co-Nχ@C catalysts were optimized using the PBE+D3 method. Additionally, we explored the reaction mechanisms of these catalysts for the electrocatalytic reduction of CO2 into four C1 products, including CO, HCOOH, CH3OH and CH4, in detail. Upon comparing the limiting potentials (UL) across the Co-Nχ@C catalysts, the activity sequence for the electrocatalytic reduction of CO2 was H2-Co/CNT > 3-Co/CNT > H3-Co/CNT > 2-Co/CNT. Meanwhile, our investigation of the hydrogen evolution reaction (HER) with four catalysts elucidated the influence of acidic conditions on the electrocatalytic CO2 reduction process. Specifically, controlling the acidity of the solution was crucial when using the H3-Co/CNT and H2-Co/CNT catalysts, while the 3-Co/CNT and 2-Co/CNT catalysts were almost unaffected by the solution's acidity. We hope that our research will provide a theoretical foundation for designing more effective CO2 reduction electrocatalysts.

Recent advances in carbon-based catalysts for electrocatalytic nitrate reduction to ammonia

Recent advances in carbon-based catalysts for electrocatalytic nitrate reduction to ammonia

New mechanistic insights into CO2 electroreduction to methane on penta-octa-graphene catalyst

Electrocatalytic reduction of CO2 to produce high value-added products is an important way to achieve sustainable production of green energy, but it is limited by high complexity of the catalyst structure and reaction process, making the rational design of the catalyst and the targeted generation of specific products a huge challenge. Herein, based on the penta-octa-graphene (POG) with sp2 and sp3 hybrid as the prototype, we theoretically guide the design of CO2 electrocatalytic reduction (CO2RR) catalyst over pure POG and TM doping POG (TM@POG). Our mechanistic study highlights two key factors in new pathway for CH4 production and catalytic performance, i.e., TM provides electron transfer for the key intermediate *CHO, promoting the activation of CO2, and the type of protonation for CO2RR is determined by the charge accumulation on the O atom of the intermediates. This reduces the complexity of the reaction and provides a predictive effect on the formation of intermediates. More importantly, the proper values of the Gibbs free energy indicate that TM@POG is an ideal catalyst candidate, especially the Fe@POG, which is superior to Cu (211) material. On this basis, three simple descriptors (Bader charge, d-band center εd and descriptor φ) based on the inherent properties of atoms were constructed to reveal the underlying causes of the improvement of catalytic activity. Our results provide a new understanding of the ’structure-performance’ relationship of carbon-based electrocatalysts, thus providing a useful strategy for the design of catalysts for CO2RR.

New metallophthalocyanine (M: Ni(II) and Fe(II)) complexes as efficient catalysts for transfer hydrogenation of various ketones

Hydrogen transfer reduction methods are attracting increasing attention from synthetic chemists in view of their operational simplicity. Therefore, the novel Ni(II) and Fe(II) tetra substituted metallophthalocyanines containing resorcinol and guaiacol groups were synthesized using microwave irradiation and characterized via elemental analysis, UV-Vis and FT-IR spectroscopy, and TGA. The comparison of the catalytic features of phthalocyanine based on metals is discussed in detail. These phthalocyanine-complexes were tested in transfer hydrogenation (TH) of ketones in the existence of KOH, utilizing 2-propanol as a hydrogen source. Examination of different carbonyl substrates revealed that Nickel (II) phthalocyanine, (Ni2) complex was a remarkable catalyst for the catalytic reduction of acetophenones (1.0 mol % of catalyst, 99 % conversion). Furthermore, we have discovered that the catalytic characteristics of this class of molecules are significantly influenced by both steric and electronic variables.

Sludge Recycling from Non-Lime Purification of Electrolysis Wastewater: Bridge from Contaminant Removal to Waste-Derived NOX SCR Catalyst

Catalysts for the selective catalytic reduction (NOX SCR) of nitrogen oxides can be obtained from sludge in industrial waste treatment, and, due to the complex composition of sludge, NOX SCR shows various SCR efficiencies. In the current work, an SCR catalyst developed from the sludge produced with Fe/C micro-electrolysis Fenton technology (MEF) in wastewater treatment was investigated, taking into account various sludge compositions, Fe/C ratios, and contaminant contents. It was found that, at about 300 °C, the NOX removal rate could reach 100% and there was a wide decomposition temperature zone. The effect of individual components of electroplating sludge, i.e., P, Fe and Ni, on NOX degradation performance of the obtained solids was investigated. It was found that the best effect was achieved when the Fe/P was 8/3 wt%, and variations in the Ni content had a limited effect on the NOX degradation performance. When the Fe/C was 1:2 and the Fe/C/P was 1:2:0.4, the electroplating sludge formed after treatment with Fe/C MEF provided the best NOX removal rate at 100%. Moreover, the characterization results show that the activated carbon was also involved in the catalytic reduction degradation of NOX. An excessive Fe content may cause agglomeration on the catalyst surface and thus affect the catalytic efficiency. The addition of P effectively reduces the catalytic reaction temperature, and the formation of phosphate promotes the generation of adsorbed oxygen, which in turn contributes to improvements in catalytic efficiency. Therefore, our work suggests that controlling the composition in the sludge is an efficient way to modulate SCR catalysis, providing a bridge from contaminant-bearing waste to efficient catalyst.

Single-, double-, and triple-atom catalysts on PC6 for nitrate reduction to ammonia: A computational screening

Single-atom catalysts (SACs) exhibit higher atomic utilization, while double-atom catalysts (DACs) and triple-atom catalysts (TACs) have an advantage due to the synergistic effect of multiple atomic centers. However, the current research on the mechanism of multiple-atom catalysts in electrocatalytic nitrate reduction to ammonia (NRA) remains insufficient. Herein, we investigated a series of homonuclear single-, double-, and triple-atom catalysts on carbon phosphide (PC6) monolayers (TMn@PC6, where TM = non-noble transition metals; n = 1, 2, or 3). The NRA activity of these catalysts was assessed by the density functional theory calculations, Co3@PC6 and Ru3@PC6 exhibit superior limiting potentials of −0.34 V and −0.36 V, respectively. Their capability to produce *H with optimal free energy on their surface enhances the electrochemical potential-determining step of *NO to *NOH while simultaneously inhibiting the hydrogen evolution reaction. The movement of the d-band center, induced by metal atom doping, regulates the adsorption strength of *NO, thus achieving a lower barrier for the hydrogenation step. This work provides theoretical guidance for the development of highly efficient multiple-atom catalysts for NRA.

Functional Ni/MnO2 heterostructure electrocatalysts based on self-sacrifice-induced LDHs anchored on nanofibers for microbial fuel cells

Designing cost-effective, highly active oxygen reduction catalysts for high-power-density microbial fuel cells (MFCs) is a significant challenge. To address this, this study uniformly dispersed layered double hydroxides (LDHs) on nanofiber surfaces, and subsequently utilized the self-sacrifice method of zeolite imidazole frameworks (ZIFs) to synthesize LDH/ZIF@CNFs bimetallic heterostructure with precise lattice matching. Experimental results collectively verified that LDH/ZIF@CNFs-12 exhibits an onset potential of -0.087 V, surpassing Pt/C (-0.098 V). Impressively, MFC equipped with LDH/ZIF@CNFs-12 achieves a high power density of 939.05 mW/cm2, surpassing Pt/C (859.74 mW/cm2). The excellent electrocatalytic performance of this catalyst originates from the rich active sites exposed in the LDHs core during the MOFs-assisted synthesis process, and the synergistic catalysis achieved by the formation of heterojunctions. In addition, 3D nanofibers uniformly disperse active sites and reduce large band gaps. This work unveils a new perspective for cost-effective, eco-friendly, and sustainable catalysts suitable for MFCs.

The cooperative p-n heterojunction and Schottky junction in Au-decorated hierarchical CuS@SnS2 hollow cubes for boosted charge transport and CO2 photoreduction

During the photocatalytic CO2 reduction process, fast charge transport, abundant active sites, and high visible light utilization in photocatalysts are key to achieving excellent CO2 conversion efficiency. In this work, we have designed and prepared hierarchical CuS@SnS2p-n heterostructure hollow cubes for photocatalytic CO2 reduction. First, a monolayer of CuS was in situ generated on the pre-prepared Cu2O cubes to construct core–shell Cu2O@CuS cubes by sulfidation of Cu2O cubes. The following etching process led to the formation of CuS hollow cubes. Finally, the hierarchical CuS@SnS2p-n heterostructure hollow cubes were obtained by growing SnS2 nanosheets on the CuS hollow cubes. The prepared CuS@SnS2p-n heterostructure hollow cubes showed an improved photocatalytic CO2 reduction activity compared with the bare CuS and SnS2 control samples. The p-n heterojunction formed between SnS2 and CuS as well as its hollow structure enhanced the charge carrier separation efficiency and the light absorption capacity of the hybrid catalyst. Furthermore, after the decoration of Au nanoparticles, the formed Schottky junction further discouraged the charge carrier recombination. Thus, the cooperative p-n heterojunction and Schottky junction greatly facilitated photocatalytic CO2 reduction, and exhibiting the maximum CO and CH4 yields of 140.1 and 77.5 μmol g−1 h−1, respectively. This work presents an efficient design of high-performance catalysts for photocatalytic CO2 reduction.

Activation of Bi2MoO6/Zn0.5Cd0.5S charge transfer through interface chemical bonds and surface defects for photothermal catalytic CO2 reduction

The photocatalytic reduction of CO2 to high-value fuels has been proposed as a solution to the energy crisis caused by the depletion of energy resources. Despite significant advancements in photocatalytic CO2 reduction catalyst development, there are still limitations such as poor CO2 adsorption/activation and low charge transfer efficiency. In this study, we employed a defect-induced heterojunction strategy to construct atomic-level interface Cd-O bonds and form Bi2MoO6/Zn0.5Cd0.5S heterojunctions. The sulfur vacancies (VS) formed in Bi2MoO6/Zn0.5Cd0.5S acted as activation sites for CO2 adsorption. While the interfacial stability provided by the Cd-O bonds served as an electron transfer channel that facilitated the movement of electrons from the interface to the catalytic site. The VS and Cd-O bonds simultaneously influence the distribution of charge, inducing the creation of an interface electric field that facilitates the upward displacement of the center of the d-band. This enhances the adsorption of reaction intermediates. The optimized Bi2MoO6/Zn0.5Cd0.5S heterostructure exhibited high selectivity and stability of photoelectrochemical properties for CO, generating 42.97 μmol⋅g−1⋅h−1 of CO, which was 16.65-fold higher than Zn0.5Cd0.5S under visible light drive. This research provides valuable insights for designing photocatalyst interfaces with improved CO2 adsorption conversion efficiency.

Interface Induced by Hydrothermal Aging Boosts the Low-Temperature Activity of Cu-SSZ-13 for Selective Catalytic Reduction of NOx.

Hitherto, sulfur poisoning and hydrothermal aging have still been the challenges faced in practical applications of the Cu-SSZ-13 catalyst for the selective catalytic reduction (SCR) of NOx from diesel engine exhaust. Here, we elaborately design and conduct an in-depth investigation of the synthetic effects of hydrothermal aging and SO2 poisoning on pristine Cu-SSZ-13 and Cu-SSZ-13@Ce0.75Zr0.25O2 core@shell structure catalysts (Cu@CZ). It has been discovered that Cu@CZ susceptible to 750 °C with 5 vol % H2O followed by 200 ppm SO2 with 5 vol % H2O (Cu@CZ-A-S) could still maintain nearly 100% NOx conversion across the significantly wider temperature region of 200-425 °C, which is remarkably broader than that of the Cu-SSZ-13-A-S (300-400 °C) counterpart. The experimental results show that the hydrothermal aging process results in the migration of highly active Cu species within the cage of Cu-SSZ-13 to the CZ surface, forming CuO/CZ with abundant interfaces, which significantly enhances the adsorption and subsequent activation of NO, leading to the generation of reactive N2O3 and HONO intermediates. Moreover, density functional theory (DFT) calculations reveal that the H of the HONO* species can function as Brønsted acid sites, effectively adsorbing NH3 to generate the active NH4NO2* intermediate, which readily decomposes into N2 and H2O. Furthermore, this pathway is the rate-determining step with an energy barrier of 0.93 eV, notably lower than that of the "standard SCR" pathway (1.42 eV). Therefore, the formation of the new CuO/CZ interface profoundly boosts the low-temperature NH3-SCR activity and improves the coresistance of the Cu@CZ catalyst to sulfur poisoning and hydrothermal aging.

Enhanced NH3-SCR performance using hydrothermally synthesized cell-like MnOx loaded rectorite catalysts

This study evaluates the catalytic performance of hydrothermally synthesized MnOx loaded rectorite catalysts (MnOx/REC-HP) in the selective catalytic reduction of NH3-SCR. Comparative analyses were conducted with catalysts synthesized via pore-volume impregnation, coprecipitation, and in-situ deposition methods, all yielding comparable manganese mass fractions. Results reveal that catalysts derived from hydrothermal synthesis outperform others in NH3-SCR activity across the 100–300 °C temperature spectrum. MnOx/REC-HP exhibits a distinctive cell-like structure of supported MnOx atop the rectorite substrate, diverging from the particulate patterns observed in other synthesis methods. Hydrothermal synthesis of metal precursors into their respective metal oxides effectively meets the fundamental requirements for SCR composites. This method enables the production of composites that are uniformly attached to nanostructures with high purity and controlled crystallinity. The rectorite surface is embellished with a meticulously arranged honeycomb structure of MnOx, augmenting the BET surface area, intensifying redox capability, enhancing NH3 and NOx adsorption, and amplifying the Mn4+ molar ratio on the catalyst surface. Consequently, MnOx/REC-HP showcases remarkable low-temperature NH3-SCR performance.