Hydrogen Evolution Reaction Catalysts Research Articles

Material Engineering Strategies for Efficient Hydrogen Evolution Reaction Catalysts.

Water electrolysis, a key enabler of hydrogen energy production, presents significant potential as a strategy for achieving net-zero emissions. However, the widespread deployment of water electrolysis is currently limited by the high-cost and scarce noble metal electrocatalysts in hydrogen evolution reaction (HER). Given this challenge, design and synthesis of cost-effective and high-performance alternative catalysts have become a research focus, which necessitates insightful understandings of HER fundamentals and material engineering strategies. Distinct from typical reviews that concentrate only on the summary of recent catalyst materials, this review article shifts focus to material engineering strategies for developing efficient HER catalysts. In-depth analysis of key material design approaches for HER catalysts, such as doping, vacancy defect creation, phase engineering, and metal-support engineering, are illustrated along with typical research cases. A special emphasis is placed on designing noble metal-free catalysts with a brief discussion on recent advancements in electrocatalytic water-splitting technology. The article also delves into important descriptors, reliable evaluation parameters and characterization techniques, aiming to link the fundamental mechanisms of HER with its catalytic performance. In conclusion, it explores future trends in HER catalysts by integrating theoretical, experimental and industrial perspectives, while acknowledging the challenges that remain.

Theoretical Study of Single-Atom Catalysts for Hydrogen Evolution Reaction Based on BiTeBr Monolayer

Developing an inexpensive and efficient catalyst for a hydrogen evolution reaction (HER) is an effective measure to alleviate the energy crisis. Single-atom catalysts (SACs) based on Janus materials demonstrated promising prospects for the HER. Herein, density functional theory calculations were conducted to systematically investigate the performance of SACs based on the BiTeBr monolayer. Among the one hundred and forty models that were constructed, fourteen SACs with potential HER activity were selected. Significantly, the SAC, in which a single Ru atom is anchored on a BiTeBr monolayer with a Bi vacancy (RuS2/VBi-BiTeBr), exhibits excellent HER activity with an ultra-low |ΔGH*| value. A further investigation revealed that RuS2/VBi-BiTeBr tends to react through the Volmer–Heyrovsky mechanism. An electronic structure analysis provided deeper insights into this phenomenon. This is because the Tafel pathway requires overcoming steric hindrance and disrupting stable electron filling states, making it challenging to proceed. This study finally employed constant potential calculations, which approximate experimental situations. The results indicated that the ΔGH* value at pH = 0 is 0.056 eV for RuS2/VBi-BiTeBr, validating the rationality of the traditional Computational Hydrogen Electrode (CHE) method for performance evaluation in this system. This work provides a reference for the research of new HER catalysts.

Accelerating the Screening of Modified MA2Z4 Catalysts for Hydrogen Evolution Reaction by Deep Learning‐Based Local Geometric Analysis

Accelerating the Screening of Modified <scp>MA₂Z₄</scp> Catalysts for Hydrogen Evolution Reaction by Deep Learning‐Based Local Geometric Analysis

Insight of hydrogen evolution reaction in slab SnO2 loaded with transition metal atoms

The utilization of hydrogen energy has emerged as a promising solution for clean and sustainable energy sources. The development of cost-effective catalysts with high activity and stability is crucial for efficient hydrogen production. In this work, we investigated the hydrogen evolution reaction (HER) catalytic activity of single transition metal atom (TM = V, Cr, Mn, Fe, Co, Ni) on slab SnO2 by using density functional theory. Our results revealed that the catalytic activity of the slab SnO2 can be significantly enhanced by loading the transition atom. By calculating the Gibbs free energies and exchange current densities in different adsorption configurations of TM-SnO2, single-atom catalyst (SAC) of Mn-loaded SAC exhibits excellent catalytic performance, characterized by a low Gibbs free energy barrier (−0.05 eV). Introducing a TM on the SnO2 surface breaks its local symmetry, while the strong coupling between the metal and H atoms enhances catalytic performance. The synergetic effect of symmetry breaking and metal-H interaction boosts overall catalytic activity. This work not only proposes a novel non-platinum HER catalyst based on SnO2 but also lays a solid foundation for future applications of SnO2-based catalysts.

Understanding mechanism conversion in hydrogen evolution reaction on PtSe2: Role of layer number explored by density functional theory

The emerging two-dimensional (2D) transition metal dichalcogenide PtSe2 is a promising catalyst for hydrogen evolution reactions (HER). In this study, we performed density functional theory (DFT) calculations to investigate the mechanism conversion of the HER over PtSe2 with respect to the changes in the number of layers of the catalyst. We found that the adsorption energy of hydrogen (ΔGH) changed with an increase in the number of 2D material layers, and the most significant change occurred when the number of layers was increased from one to two. Furthermore, we conducted dynamic calculations to reveal the mechanisms of the HER on the basal and Vse surfaces. Owing to the changes in ΔGH, the HER mechanism undergoes a conversion between Volmer–Heyrovsky and Volmer–Volmer'–Tafel mechanisms. Through frontier orbitals analysis, layer-stacking altered the bonding capability between hydrogen and PtSe2 surfaces by altering the electronic structure of the PtSe2 surface. This study demonstrates the synergistic effect of interlayer interactions on the HER over PtSe2 catalysts and can be helpful in stimulating innovative ideas for 2D material design.

Role of Foreign Phases, Synergistic Effects, and Morphology in the HER Performance of Trimetallic Pentlandites with Non-Equimolar Co:Fe:Ni Ratio

Since pentlandites are among the most promising catalysts for hydrogen evolution reactions (HER), in this study, we investigated the influence of different cobalt, iron, and nickel substitutions in the cationic sublattice and the form of the material (powder, ingot, sintered pellet) on catalytic performance. This complements previous results regarding a multi-component approach in these chalcogenides. It was shown that in the case of sulfur-rich pentlandites with a non-equimolar ratio of Co, Fe, and Ni, the impact of intrinsic material properties is smaller than the surface-related effects. Among powder forms, catalysts based on a combination of Fe and Co perform the best. However, in volumetric forms, extremely high contents of individual metals are favorable, albeit they are associated with active precipitations of foreign phases. The presence of these phases positively affects the recorded currents but slows down the reaction kinetics. These findings shed light on the nuanced interplay between material composition, form, and HER properties, offering insights for tailored catalyst design.

One-step synthesis of self-supporting porous Cu81(Ni,Co)19 intermetallic catalysts for hydrogen evolution reaction

The development of hydrogen evolution reaction (HER) catalysts with excellent performance is the key to the wide-scale application of hydrogen energy. Herein, this work facilely synthesizes the self-supporting porous Cu81(Ni,Co)19 electrocatalysts by dealloying ZrNiCoCuAl amorphous alloy in HF solution. By regulating the composition of ZrNiCoCuAl amorphous alloy dealloying precursor, the porous Cu81(Ni,Co)19 composite synthesized by dealloying Zr60Ni8Co8Cu16Al8 amorphous alloy demonstrates the great HER performance with an overpotential of 35 mV at 10 mA cm−2 and a Tafel slope of 73.3 mV dec−1. The outstanding catalytic performance of porous Cu81(Ni,Co)19 is attributed to the hierarchical porous structure, low charge transfer resistance as well as the synergistic interactions among the Cu, Ni and Co elements. Moreover, the theoretical calculations indicate that the constituent Cu, Co and Ni elements in the Cu81(Ni,Co)19 intermetallic alloy can act synergistically to optimize the free energy of hydrogen adsorption, therefore improve HER activity.

Exploration of transition metal atom-doped NiSe2 electrocatalysts for efficient alkaline hydrogen precipitation using first principles screening

Transition metal (TM) doping exhibits great potential in designing high-performance two-dimensional (2D) NiSe2-based catalysts for electrocatalytic hydrogen evolution reaction (HER). 22 TM atom-doped 2D-NiSe2 catalysts are screened, and the effects of TM doping on the thermal stability and HER catalytic activity are investigated by first-principles calculations. Among them, Cu doped 2D-NiSe2 might exhibit remarkable HER properties with the water dissociation energy of 1.03 eV and H adsorption Gibbs free energy of −0.05 eV. Furthermore, we elucidate the reasons behind the different HER activities. These findings suggest new possibilities for the application of Cu doped 2D-NiSe2 for alkaline HER, offering new perspectives for future research.

Acanthosphere-like bimetallic sulfide Cu9S5/Mo2S3/NF as bifunctional catalyst for water splitting

Reducing the overpotential of water splitting is an important strategy for achieving low-cost and large-scale production of hydrogen (H2) and oxygen (O2). It is shown that bimetallic sulfide combines the advantages of a single component and an ideal structure for efficient electrocatalysis. Hence, an acanthosphere-like bimetallic sulfide electrocatalyst Cu9S5/Mo2S3/NF with high catalytic performance and superior durability was prepared by a simple one-pot method. In the oxygen evolution reaction (OER), the Cu9S5/Mo2S3/NF achieved a Tafel slope of 62.7 mV dec-1, and an overpotential of 224 mV at a current density of 10 mA cm−2. Concomitantly, it also possesses a small overpotential of 96 mV at 10 mA cm−2 and low Tafel slope of 81.6 mV dec-1 at the used of hydrogen evolution reaction (HER) catalyst. Moreover, the two-electrode system Cu9S5/Mo2S3/NF||Cu9S5/Mo2S3/NF single cell requires only 1.55 V to achieve a current density of 10 mA cm−2 in overall water splitting. This work highlights the advantages of bimetallic sulfide combines structural for overpotential of water splitting and provides an idea for modifying the catalytic performance of single metal sulfides and preparing high-performance bimetallic sulfide catalysts.

Silk derived electrospun carbon nanofibers loaded with CoS nanoparticles as efficient hydrogen evolution reaction catalysts in acidic and alkaline media

The design of a stable and efficient hydrogen evolution catalyst across the entire pH range is of significant importance for the development of hydrogen production technology by electrocatalytic water splitting. This study chose biomass silk fibroin protein as the electrospinning raw material, synthesizing a hybrid membrane of CoS@carbon nanofibers (CNF) with a layered core–shell structure through simple carbonization and hydrothermal treatment. The CoS nanoparticles can grow uniformly and densely on the CNF. By varying the concentrations of hexahydrate cobalt nitrate (Co(NO3)2·6H2O) and thiourea (CH4N2S), the morphology of the synthesized CoS nanoparticles on CNF can be controlled. Different microscopic morphologies lead to differences in the activity of the hydrogen evolution reaction (HER), attributed to variations in the exposed active sites for different morphologies. Compared to pure CNF, the CoS-2@CNF hybrid membrane exhibits excellent HER activity in both acidic and alkaline electrolytes. This highlights the synergistic catalytic effect between CNF and CoS particles. This work provides guidance for the rational design of bio-based catalysts with excellent performance.

Electrocatalytic properties of Ni–Cu structures fabricated by electrodeposition of Cu on Ni cones

Ni–Cu alloys are a suitable candidate as a catalyst in Hydrogen Evolution Reaction due to their catalytic performance and good stability. To enhance this activity more, the active surface area of the material should be enhanced. It is commonly achieved by the synthesis of metals and alloys in the form of nanostructures. In this work, Ni cones fabricated by the one-step method were applied as a substrate for the deposition of thin Cu layers. Then, these materials were annealed in an ambient atmosphere to obtain Ni–Cu structures. The investigation of changes in morphology and chemical composition, as well as roughness and wettability before and after the annealing process was performed. Moreover, the measurements of catalytic properties were carried out in 1 M NaOH. The values of the Tafel slope and the electrochemical active surface area were studied. The proposed method can be successfully applied to fabricate structures of other alloys for the desired properties.

Allotrope-dependent activity-stability relationships of molybdenum sulfide hydrogen evolution electrocatalysts

Molybdenum disulfide (MoS2) is widely regarded as a competitive hydrogen evolution reaction (HER) catalyst to replace platinum in proton exchange membrane water electrolysers (PEMWEs). Despite the extensive knowledge of its HER activity, stability insights under HER operation are scarce. This is paramount to ensure long-term operation of Pt-free PEMWEs, and gain full understanding on the electrocatalytically-induced processes responsible for HER active site generation. The latter are highly dependent on the MoS2 allotropic phase, and still under debate. We rigorously assess these by simultaneously monitoring Mo and S dissolution products using a dedicated scanning flow cell coupled with downstream analytics (ICP-MS), besides an electrochemical mass spectrometry setup for volatile species analysis. We observe that MoS2 stability is allotrope-dependent: lamellar-like MoS2 is highly unstable under open circuit conditions, whereas cluster-like amorphous MoS3-x instability is induced by a severe S loss during the HER and undercoordinated Mo site generation. Guidelines to operate non-noble PEMWEs are therefore provided based on the stability number metrics, and an HER mechanism which accounts for Mo and S dissolution pathways is proposed.

Key Ingredients for the Screening of Single Atom Catalysts for the Hydrogen Evolution Reaction: The Case of Titanium Nitride.

A computational screening of Single Atom Catalysts (SACs) bound to titanium nitride (TiN) is presented, for the Hydrogen Evolution Reaction (HER), based on density functional theory. The role of fundamental ingredients is explored to account for a reliable screening of SACs. Namely, the formation of H2-complexes besides the classical H* one impacts the predicted HER activity, in line with previous studies on other SACs. Also, the results indicate that one needs to adopt self-interaction-corrected functionals. Finally, predicting an active catalyst is of little help without an assessment of its stability. Thus, it is included in the theoretical framework the analysis of the stability of the SACs in working conditions of pH and voltage. Once unconventional intermediates and stability are considered in a self-interaction corrected scheme, the number of potential good catalysts for HER is strongly reduced since i) some potentially good catalysts are not stable against dissolution and ii) the formation of unconventional intermediates leads to thermodynamic barriers. This study highlights the importance of including ingredients for the prediction of new systems, such as the formation of unconventional intermediates, estimating the stability of SACs, and the adoption of self-interaction corrected functionals. Also, this study highlights some interesting candidates deserving of dedicated work.

Electrochemical Synthesis of Hollow Nanoparticles via Anodic Transformation of Metastable Core-Shell Precursors.

Recent advances in electrosynthesis of nanomaterials expanded structural and compositional variations accessible by the electrochemical method; however, reliably synthesizable morphological variety fall shy of that available by conventional solvothermal synthesis. In this communication, electrochemical preparation of surfactant-free hollow nanoparticles is demonstrated. By anodic conversion of core-shell precursors with metastable cores, hollowed nickel nanoparticles with uniform dimensions were synthesized and characterized. Implementation of TEM grids as the working electrodes, identical location tracking of the morphological evolution of single particles to anodic stimulus has been demonstrated. The synthesized nanoparticles were employed as catalysts for the alkaline hydrogen evolution reaction and exhibited catalytic rates that compare favorably to the Pt/C benchmark. This marks the first pure electrochemical synthesis of hollow nanoparticles and shall contribute to the structural diversification of electrosynthesized nanomaterials.

Co-Ni co-sputter deposited bimetallic thin film catalysts for alkaline hydrogen and oxygen evolution reactions

Co-Ni bi-metallic thin films with different stoichiometries have been deposited by magnetron co-sputtering technique on Ni foam (NF), Si and carbon paper substrates. The structural and morphological characterisations of these films have been done by X-ray diffraction, X-ray absorption spectroscopy and Field Emission Scanning Electron Microscope measurements. The performances of these films for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) have been evaluated through electrochemical measurements like Linear Sweep Voltammetry, Cyclic Voltammetry and Electrochemical Impedance Spectroscopy measurements. Operando X ray absorption near edge spectroscopy measurements have also been carried out during HER and OER to decipher the redox reaction mechanisms. It has been observed that the HER and OER performance of all the Co Ni bi-metallic thin films on NF are found to be better than that of bare NF. The CoNi sample with composition of 58.7 % Co and 41.3 % Ni shows the best catalytic activity and stability towards HER and OER reactions. Though the HER activity is not the best but is comparable to many results reported in the literature, however the catalyst shows excellent OER activity with overpotential of 214 mV for 10 mA/cm2 current density. This is much better than that of the OER benchmark catalyst RuO2 and most of those reported in the literature. The OER is kinetically slower than HER and requires more overpotential, hence a significant improvement in the catalytic OER activity will definitely enhance the overall water splitting activity and hydrogen production efficiency. Thus the Co-Ni bi-metallic catalyst prepared by an easily scalable and highly reproducible magnetron co-sputtering technique has significant potential to emerge out as a technologically viable water splitting catalyst.

Precious Metal Free Hydrogen Evolution Catalyst Design and Application.

The quest to identify precious metal free hydrogen evolution reaction catalysts has received unprecedented attention in the past decade. In this Review, we focus our attention to recent developments in precious metal free hydrogen evolution reactions in acidic and alkaline electrolyte owing to their relevance to commercial and near-commercial low-temperature electrolyzers. We provide a detailed review and critical analysis of catalyst activity and stability performance measurements and metrics commonly deployed in the literature, as well as review best practices for experimental measurements (both in half-cell three-electrode configurations and in two-electrode device testing). In particular, we discuss the transition from laboratory-scale hydrogen evolution reaction (HER) catalyst measurements to those in single cells, which is a critical aspect crucial for scaling up from laboratory to industrial settings but often overlooked. Furthermore, we review the numerous catalyst design strategies deployed across the precious metal free HER literature. Subsequently, we showcase some of the most commonly investigated families of precious metal free HER catalysts; molybdenum disulfide-based, transition metal phosphides, and transition metal carbides for acidic electrolyte; nickel molybdenum and transition metal phosphides for alkaline. This includes a comprehensive analysis comparing the HER activity between several families of materials highlighting the recent stagnation with regards to enhancing the intrinsic activity of precious metal free hydrogen evolution reaction catalysts. Finally, we summarize future directions and provide recommendations for the field in this area of electrocatalysis.

Ordered PtNiTiZrHf nanoparticles on carbon nanotubes catalyze hydrogen evolution reaction with high activity and durability

With the scarcity of the earth's natural resources, hydrogen production from electrolyzing water is seen as an alternative energy source. Although platinum (Pt) is an advanced catalyst for hydrogen evolution reaction (HER), its application is limited by high cost and limited electrocatalytic performance. In this article, the five-element alloy nanoparticles are successfully synthesized on carbon nanotubes (CNT) by employing liquid-phase reduction and gas-phase sintering to reduce Pt utilization and improve catalytic performance. For comparison, a series of ordered and disordered (PtNi)x(TiZrHf)100-x/CNT catalysts are obtained. Results show that the ordered samples have more excellent HER catalytic performance and stability than disordered samples in 0.5 M H2SO4 and 1 M KOH electrolytes. In particular, when the electrolyte is acidic, the overpotentials of ordered (PtNi)55(TiZrHf)45/CNT at 10 and 100 mA cm−2 are 11 and 52 mV, with low Tafel slope of 37.73 mV dec−1. At 10 mA cm−2, the stabilization time can reach 58 h, which is much better than commercial Pt/C (20 wt.%). Density functional theory (DFT) calculation shows that ordered (PtNi)55(TiZrHf)45/CNT has lower hydrogen adsorption energy and activated water adsorption energy than disordered one, indicating better performance in both acidic and alkaline electrolytes. It is mainly attributed to the electronic coupling effect after ordering that makes the overall D-band center decrease. This work presents a cost-effective approach to optimize the structural design for acid-base HER electrocatalysts.

Multistage structural self-supported electrode via structural engineering on carbon nanofibers for efficient hydrogen evolution reaction at high current density

Pt-based catalysts suffered from the wastage of active sites, resulting in unsatisfactory actual catalytic performance and poor durability as non-self-supporting catalysts for alkaline hydrogen evolution reaction (HER). In this work, we designed a self-supporting electrode material with multi-level structure that utilized carbon nanofibers anchored with cobalt to load and stabilize Pt nanoparticles (Pt@Co/CNFs) for achieving high activity and stability in alkaline HER. The carbon nanofibers served as a framework, with cobalt nanoparticles as an electron donor that can transfer electrons to the metal Pt to accelerating water splitting. In addition, the morphology of the multi-level structure surface was controlled by the content of the reducing agent to giving the material excellent superhydrophilic/underwater superaerophobic properties with ultra-low Pt load (0.29 mg cm−2), which was beneficial for HER. HER test results showed that Pt@Co/CNFs exhibited great catalytic activity, with η10 = 15 mV and η100 = 101 mV. Besides, the stable mechanical structure and the stability of the designed catalytic surface and electron donor in the multi-level structure gave the material exceptional stability. During the 100-hour stability test at 100 mA cm−2, the voltage change was only 50 mV. Besides, utilizing the Pt@Co/CNFs self-supporting electrode directly in the AEM water electrolysis system, a cell voltage as low as 2.18 V was achieved at 500 mA cm−2. Impressively, it demonstrated operational stability for over 200 h without noticeable decay. This work provides a promising approach for the development of advanced self-supporting electrode catalysts.

Comprehensive review on single-atom catalysts in electrochemical hydrogen-evolution reaction: computational modelling and experimental investigation

ABSTRACT The growing demand for renewable energy sources has driven research efforts towards highly efficient electrochemical processes, especially the Hydrogen Evolution Reaction (HER) which is an essential component in renewable hydrogen production. Single Atom Catalysts (SACs) have been recognised as promising catalysts for exceptional HER activities owing to their unique electronic and geometrical features. This comprehensive review highlights the effective correlation between computational modelling and experimental research in fabricating new SACs and better understanding their catalytic mechanisms in the HER. Furthermore, the review briefly describes the choice of metals and tailoring the electronic structure, as well as exploring the influence of the reaction parameters on the catalytic activity of SACs for HER. Concluding remarks alongside future perspectives on the improvement of SACs for HER are emphasised. It is hoped that this review will pave the way for rational design of highly effective, low-cost and stable SACs for sustainable hydrogen production.

Rational Design of Multiple Heterostructures with Synergistic Effect for Efficient and Stable Hydrogen Evolution Toward Industrial Alkaline Water Splitting

AbstractElectrocatalytic hydrogen evolution reaction (HER) via alkaline water splitting holds great promise for industrial clean hydrogen production but is frustrated by limited catalytic activity and inferior stability under high current density. Elaborate manipulating of heterostructure on robust catalytic electrodes is essential but challenging for accelerating HER kinetics with high durability. Herein, a robust nickel mesh electrode, offering high mechanical stability, is directly engineered with catalytic layers of multiple heterostructures (r‐Mn–Ni/CoP) via facile one‐pot electrodeposition followed by surface reconstruction strategy. The abundant heterostructures composed of crystalline CoP, NiP, amorphous region, and additional Mn doping considerably manipulate the electronic structure with optimized charge transfer; while the in situ surface‐reconstructed hydrophilic nanoflakes enable the rapid wetting of active sites to the electrolyte. Consequently, the r‐Mn–Ni/CoP requires only 134 mV overpotential at the current density of 100 mA cm−2, superior to monophasic and undoped samples, and the majority of reported HER catalysts. Remarkably, an electrolyzer with r‐Mn–Ni/CoP on a nickel mesh cathode demonstrates extraordinary activity with a voltage of 1.734 V at 300 mA cm−2 and stable operation of 800 h. The finding provides a feasible strategy for the fabrication of nonprecious‐metal‐based HER electrocatalysts with high activity and stability toward industrial water electrolysis.