Carbothermal Reduction Research Articles

CNTs/lamellar VSe2/Fe3O4 self-assembled a variety of unique three-dimensional multilayer interface structures and microwave absorption properties

Fabrication of microwave absorption (MA) materials of matched small thickness, low density, broad effective absorption bandwidth (EAB), as well as high absorption performance remains a technical challenge to be solved today. In this paper, three-dimensional (3D) VSe2/CNTs/Fe3O4 ternary composites with a variety of self-assembled structures were fabricated by a two-step hydrothermal and one-step carbothermal reduction method. Via varying the content of Fe3O4 in the composites, different 3D multilayer interfacial structures, such as star fruit-, bitter melon-, goldfish-, starfish-, peony- and chrysanthemum-shaped structures were self-assembled, and excellent MA absorption characteristics were obtained. The best reflection loss (RLmin) was −50.96 dB at 1.8 mm thickness. The maximum EAB was 4.93 GHz at 2.0 mm thickness. Carbon nanotubes mainly contributed to conduction and polarization losses. In situ generated VSe2 nanosheets and Fe3O4 nanoparticles promoted the assembly of multilevel interfacial structures, thus contributing to interfacial polarization loss and dipole polarization loss. Fe3O4 also created magnetic losses. This study lays the foundation for fabricating highly efficient MA materials in special self-assembled heterostructures with ternary synergistic effects at the nanoscale.

Study on the mechanism of vacuum carbothermal reduction of Ca3(PO4)2 enhanced by SiO2

Vacuum carbothermal reduction mechanism of Ca3(PO4)2 with addition SiO2 was studied by combining FactSage 8.1 thermodynamic theoretical calculations with experiments. The theoretical calculations showed that adding SiO2 effectively reduced the initial reaction temperature. The experimental results showed that the addition of SiO2 significantly improved weight loss and volatilization rates of phosphorus. Ca2SiO4 and CaSiO3 were generated during the reaction. When the SiO2/CaO ratio was 1.25 at 1300 °C, the reduction effect of Ca3(PO4)2 and the volatilization rate of phosphorus was optimal, with a volatilization rate of 91.98 %. Excessive SiO2 led to insufficient contact between the reactants and reducing agent C, thereby hindering the reaction. Simultaneously, a large amount of liquid phase was produced, which deteriorated the kinetic conditions of gas diffusion and affected the reaction. In the reduction process, Ca3(PO4)2 reacted with reducing agent C to generate CaO, then reacted with external SiO2 to generate low melting point CaSiO3, which wrapped the unreacted core. With an increase in the low melting point CaSiO3, the mass transfer in the reaction changed from diffusion mass transfer to flow mass transfer, which promoted the inward diffusion of reducing agent C to contact the unreacted core until the reduction reaction was completed.

Carbothermal Reduction-Assisted Synthesis of a Carbon-Supported Highly Dispersed PtSn Nanoalloy for the Oxygen Reduction Reaction.

Exploring high-performance and low-platinum-based electrocatalysts to accelerate the oxygen reduction reaction (ORR) at the air cathode of zinc-air batteries remains crucial. Herein, by combining electroless deposition and carbothermal reduction, a nitrogen-doped carbon-supported highly dispersed PtSn alloy nanocatalyst (PtSn/NC) was prepared for a high-efficiency ORR process. Electrochemical measurements show that PtSn/NC exhibits excellent electrocatalytic ORR activity with a half-wave potential of 0.850 V versus reversible hydrogen electrode (RHE), which is higher than that of commercial Pt/C (0.815 V). The PtSn/NC-based (20 μgPt cm-2) rechargeable Zn-air battery exhibited astonishing performance with a maximum power density of up to 150.1 mW cm-2, as well as excellent rate performance and charge/discharge stability. Physical characterization reveals that carbothermal reduction could compel the transformation of Sn oxide into metallic Sn, which then alloys with the deposited Pt atoms to form the PtSn nanoalloy, in which electrons are transferred from Sn atoms to neighboring Pt atoms, thereby improving the ability of Pt-based active sites to catalyze the ORR process in PtSn/NC by optimizing the unoccupied d-band of Pt atoms. This work provides a reliable and innovative route for the rational design of highly dispersed Pt-based alloy ORR electrocatalysts.

ZVI-biochar granules for reactive chlorinated solvent filters generated by high temperature pyrolysis of iron(III) amended biomass

Reactive filters may replace activated carbon filters for degradation of chlorinated solvents in contaminated waters. Reactive porous filter materials with high hydraulic conductivity may be in form of millimeter sized zero valent iron (ZVI)-biochar granules produced via carbothermal reduction. We screened ZVI-biochar materials produced under different synthesis conditions including different iron sources, nitrogen additives and supplementary organic substrates followed by testing adsorption and dechlorination kinetics. Diatomaceous earth was used as an inorganic host reference material. The optimal product from the screening was identified as beech charcoal amended with Fe(III) chloride and urea followed by tube furnace pyrolysis at 1000 °C for 2 h. The millimeter sized granules have a high porosity of 79 %. This material resulted in fast trichloroethylene (TCE, 100–600 µM) sorption and complete dechlorination with acetylene as the main product. It also showed a 5 to 8.5-fold higher degradation capacity than the diatomaceous earth reference system. Fitted pseudo first-order dechlorination rate constants (0.114–0.281 h−1) were comparable to rates reported for powdered ZVI-activated carbon materials. In reactions with high TCE concentrations, Fe(0) consumption for TCE reduction reached up to 93.3 % demonstrating its high selectivity. Reactions with ground material demonstrated that intraparticle diffusion pose minor limitation to dehalogenation rates in the highly porous granules. Further tests demonstrated that the material was further highly reactive to tetrachloroethylene (PCE), cis-1,2-dichloroethyene (cis-DCE) and vinyl chloride (VC). The ZVI-BC material addresses the dual challenges of achieving both high hydraulic conductivity and dehalogenation reactivity, offering a cost-efficient and sustainable option for filter material selection in the remediation of CEs using reactive filters or permeable reactive barriers.

Sensitization and Mechanical Response of Cu‐Containing Steel Rods

The iron and steel manufacturing sector significantly adds to global greenhouse gas emissions, caused primarily by the carbothermic reduction of iron ore. Recycling scrap steel offers an effective decarbonization strategy but introduces impurities like copper (Cu) that can negatively impact mechanical properties. This study investigates the effects of Cu content and heat treatment on the mechanical performance and sensitization of steel wire rods for tire manufacturing. Steel rods with 0.04 and 0.21 wt% Cu are heated to 1050 or 1200 °C, then air quenched, or furnace cooled. Tensile testing coupled with microscopic analysis is used to evaluate mechanical properties and assess the sensitization effects. Higher Cu content leads to larger sensitized zones with increased Cu precipitation along grain boundaries. Ductility and toughness, crucial for wire drawability, are found to be reduced, despite higher ultimate strength. Slower furnace cooling is seen to result in smaller sensitized zones compared to air quenching, suggesting a pivotal role of cooling rate in sensitization control. The findings provide insights into optimize heat treatment parameters and Cu content limits, balancing mechanical performance and maintaining drawability for enhanced scrap steel recycling in tire production.

Optimization of process parameters for preparing AlN nanopowders by combining carbon-containing droplet combustion and carbothermal reduction methods

In this research, AlN nano-powders were prepared by combining carbon-containing droplet combustion (CCDC) and carbothermal reduction (CR) methods. Firstly, Al2O3+C mixed precursor was synthesized by the CCDC method, and then AlN nano-powder was obtained by the carbothermal reduction of this CCDC precursor. The effects of urea and glucose contents, ignition temperature, and combustion atmosphere on precursors and AlN powders were studied in detail. The results showed that with the molar ratio of urea to aluminum nitrate (U/A) of 3, the atomic ratio of carbon to aluminum (C/Al) of 6, and the ignition temperature at 800 °C under air atmosphere, the prepared precursor was composed of hollow and spherical structure particles exhibiting rough and porous surface morphology with high specific surface area (SSA) (41.4 m2/g). AlN nano-powders obtained by the carbothermal reduction of this precursor were found to be consisted of fine particles with the size of 20–30 nm with high SSA of 39.9 m2/g.

Sr, Mn, and Zn extraction and separation from zinc electrolyte crystallization sediment with Ca and Sr sulfate cocrystallization structure: Reduction roasting reconstruction mechanism

Zinc electrolyte crystallization sediment (ZECS) generated in the zinc hydrometallugy industry contains valuable metals of strontium (Sr), manganese (Mn), and zinc (Zn), which has economical value but poses potential detrimental to the environment. However, the extraction and recovery of Sr is extremely difficult due to the thermodynamically stable Ca and Sr sulfate cocrystallization structure in ZECS. The destruction of refractory sulfate cocrystallization structure is a prerequisite for Sr extraction, and the carbothermal reduction roasting method is demonstrated to be efficient for the phase reconstruction. In this study, a stepwise Sr, Mn, and Zn recovery process from ZECS via carbothermal reduction roasting-acid leaching-selective precipitation-multistage extraction was proposed. In the reduction roasting procedure, all the sulfates including CaSO4, SrSO4, and Ca0.7Sr0.3SO4 are reduced to soluble sulfides. Meanwhile, most MnO2 is converted to a low-valence Mn product (MnO) that is soluble in acid, and the reduced Zn(g) is volatilized which can be collected from the flue dust. In the acid leaching procedure, the leaching efficiencies of Sr, Ca, and Mn are as high as 97.34 %, 97.44 %, and 95.49 % respectively, while 99.50 % Si in the form of silica is enriched in the leaching residue. After that, high-purity Sr solution was obtained after selective precipitation for Mn removal and D2EHPA multistage extraction for Ca removal. 97.41 % Mn in the leaching solution is precipitated by adjusting the pH value to 9.5 with NaOH solution. After four-stage extraction, 79.60 % Sr and only 0.35 % Ca are retained in the aqueous phase. The purified solution contains 2.88 g/L Sr, 0.052 g/L Ca, and 0.014 g/L Mn, which can be used to prepare industrial SrCO3 product via the carbonation operation. Thermodynamic behavior and reduction roasting reconstruction mechanism of Ca and Sr sulfate cocrystallization structure in ZECS were discussed in this work. The distributions of main metal elements (Sr, Ca, Mn, and Zn) in ZECS during the carbothermal reduction roasting-acid leaching-selective precipitation-multistage extraction process were also systematically studied.

Zero-valent iron on graphite-cellulose biochar catalysts for the Fenton degradation of tetracycline from water

Tetracycline (TC), an antibiotic widely used in the treatment of animal and human diseases and promotion of animal growth. However, its uncontrolled discharge to water sources can also cause the promotion of antibiotic resistant bacteria and genes. In this study, graphite and cellulose were used as raw materials to construct a graphite-biochar (G-BC) by carbothermal reactions. This graphite-biochar was subsequently mixed with ZVI with various mass ratios by ball milling to produce graphite-biochars supported ZVI (ZVI/G-BC) catalysts, further used in the heterogeneous Fenton degradation of tetracycline. The materials were fully characterized by different techniques. The removal of TC by BC, G-BC and ZVI/G-BC was tested under different reaction conditions. The best synthesis conditions were achieved at a heating temperature of 700 °C, a graphite content of 20 %, a ball milling speed of 500 rpm, a ball milling time of 5 h, as well as a G-BC and ZVI mass ratio of 1:3. Graphite improves the conductivity and micropore area of the material, which enhances the removal of TC by ZVI/G-BC catalysts in Fenton-like reactions. TC was first oxidized to intermediate products and then further mineralized to CO2 and H2O. The best TC removal performance was obtained with a catalyst dosage of 1.1 g·L1, a hydrogen peroxide concentration of 140 mM and an initial pH value of 3. The reaction data fitted properly a pseudo first-order kinetic equation. TC removal as high as 91 % was achieved even in the 3rd round of reuse. This study reports a novel ZVI material with high conductivity and good TC removal performance.

Microstructure evolution and mechanical properties of SiCf/BN/SiBCN composite after high temperature thermal exposure

The present study investigates the microstructure evolution and subsequent mechanical properties of SiCfiber/BN/SiBCNmatrix composites after high temperature exposure. These composites display a non-brittle failure response under three-point bending retaining 80% of the as-processed strength, even after elevated temperature exposure up to 1350oC for 10h. This is due to crack deflection accompanied by extensive fiber pull-out. In addition, both thermodynamic modelling and phase analysis by XRD show higher matrix degradation in vacuum than in N2 atmosphere due to the lower N2 partial pressure. After thermally exposed at 1500°C, carbothermal reaction in the matrix leads to the formation of a porous composite, and the composites retains a non-brittle failure behaviour. Meanwhile, SiBCN matrix degradation and SiC fiber strength degradation occurs, which results in significant composite strength decrement. Modest increases in the fiber/matrix interfacial shear strength occur upon exposure at temperatures up to 1350°C, and then significantly reduced after expsoure at 1500oC in N2.

Ablation resistance and high-temperature insulation capacity of TiB2-B4C modified Al-coated carbon fibre/boron phenolic resin ceramizable composites

The inherent susceptibility to oxidation limits the application of carbon fibre/phenolic resin composites (CF/Ph) in the thermal protection of hypersonic vehicle engines. Herein, TiB2-B4C modified Al-coated carbon fibre/boron phenolic resin ceramizable composites were fabricated. The optimal ceramizable composite (T30C10) exhibited excellent ablation resistance and high-temperature insulation capacity at a linear ablation rate and bottom-surface temperature of -0.00768 mm/s and 129.8 °C, respectively. Oxygen consumption and inhibition, carbon fixation, and self-healing effects contributed to the excellent ablation resistance, and the effects of the Al coatings and carbothermal reduction reactions led to excellent high-temperature insulation capacities.

Preparation of (Zr0.25Hf0.25Ta0.25Nb0.25)C high-entropy ceramic nanopowders via liquid-phase precursor route at a low temperature of 1500 °C

Using citric acid, ethylene glycol, ZrOCl2·8H2O, HfOCl2·8H2O, NbCl5, and TaCl5 as raw materials, based on the principle of Pechini coordination polymerization, the (Zr0.25Hf0.25Ta0.25Nb0.25)C high-entropy ceramic precursor solution was successfully prepared, and the corresponding high-entropy ceramic powder was formed by pyrolysis at a low temperature of 1500 °C. The molecular structure of the precursor and its pyrolysis products were analyzed and characterized by different analytical and testing methods. The results show that in the precursor solution, the organic compound and the metal ions form a stable three-dimensional macromolecular structure, so that the metal ions show a uniform distribution at the molecular level, shortening the diffusion path during the carbothermal reduction reaction, thereby enabling the formation of the single-phase high-entropy carbide ceramic powders at a relatively low temperature. The obtained ceramic powders have high purity, uniform element distribution, with an average particle diameter of approximately 42 nm and an oxygen content of about 1.61 wt%. The precursor solution prepared in this study has a moderate viscosity of 20–50 mPa s and a high ceramic yield of 45 %, which is ideal for the preparation of high-entropy ceramic matrix composites.

Enhanced conversion of a magnetic oxide to metal using induction heating: Application for H2 production

In this study, a C–CoFe2O4 composite is proposed for reduction in an induction heating reactor with a continuous argon flow. An impressive conversion efficiency of 87% is achieved at a maximum temperature of 325 °C in just 8 min without the need for vacuum. The impact of the molar ratio of metal oxide to reducing agent (acetylacetone) is also examined. Results indicate that a 1:1 ratio favours the reduction towards cobalt and iron monoxides, while a 1:3 ratio yields a 31% metal phase. The highest conversion (87%) is seen with a 1:17 ratio, indicating the need for excess reducing agent for effective conversion of CoFe2O4 oxide. The molar ratio influences the induction heating temperature, with the 1:17 ratio having a lower temperature of 325 °C compared to 450 °C for other ratios. These operating temperatures (≤450 °C) are significantly lower than those reported in the literature for carbothermal reduction in an induction reactor (>1700 °C), which often requires vacuum and very high temperatures for high conversion efficiency. The proposed process offers advantages such as high conversion efficiency, fast processing, and simpler operational conditions. Additionally, the metallic phases produced are utilized for H2 production in thermochemical water splitting, showcasing these materials potential for energy generation applications.

Effects of carbon on the synthesis and densification of tantalum carbide powder

Tantalum carbide (TaC) powder was synthesised at 1500 ºC by sol-gel and carbothermal reduction processes using tantalum pentachloride (TaCl5) and phenolic resin as the starting materials. The effects of the C/Ta ratios in the Ta-containing precursor on the reaction yield, microstructure, chemical composition, and sinterability of the powders were investigated. The results showed that a high C/Ta ratio was favourable for the formation of TaC powder. With an increase in the C/Ta ratio, the oxygen content of the powder decreased, whereas the free carbon content increased. Consolidated TaC ceramics with high relative density (> 97%) were obtained at 1900 ºC for 5min under 80MPa after sintering the powder synthesised at C/Ta ratios of 4.00 and above. However, the hardness and fracture toughness of the TaC ceramics were slightly reduced when the C/Ta ratio exceeded 4.00, owing to weak interface bonding caused by excessive free carbon in the powder. It was found that sintering TaC powders prepared at a C/Ta ratio of 4.00 produced dense TaC ceramics, with a Vickers hardness and fracture toughness of 16.54GPa and 3.72GPa∙m1/2, respectively.

Synthesis and Purification of Nano-sized Titanium Carbide Particles through Vacuum Carbothermal Reduction for enhanced Mechanical, Microstructural Morphology, and Tribological Properties in Friction Stir Processed A356-based Aluminum Composites

This study focused on the synthesis and purification of nano-sized titanium carbide (TiC) particles through vacuum carbothermal reduction under a hydrogen/argon atmosphere. The process involved the production of carbon-coated titanium precursors, followed by heating under vacuum conditions at 1500°C for 2.5 hours. The resulting products underwent additional treatment in either a hydrogen/argon (1:1) mixed gas or pure hydrogen gas. Experimental findings revealed that TiC powders exhibiting a single phase are obtained within a molar ratio of Ti to C ranging from 1:2 to 1:4. Adjusting the molar ratio of Ti/C in the precursors allowed for controlled variation in the particle size of the synthesized TiC powders, ranging from 50 to 80 nm. Treatment in hydrogen/argon mixed gas at 850°C for 3 hours resulted in TiC products with an impressive purity of 99.40%. The subsequent incorporation of 5% Nano-TiC-3 (Ti to C ranging from 1:3) as reinforcement into an aluminum alloy by Friction stir process technique demonstrated a remarkable 19.41% improvement in tensile strength, highlighting the efficacy of this specific reinforcement. The nano-TiC-3 reinforced composite exhibited uniform distribution without porosity. Additionally, a notable 50.81% improvement in hardness and the best wear resistance were observed for the 5% Nano-TiC-3 reinforced aluminum composite. This comprehensive study contributes valuable insights into the synthesis, purification, and application of nano-sized TiC particles, paving the way for the development of high-performance aluminum-based composites with enhanced mechanical and tribological properties.

Construction of ZrC@SiC shell-core structure in SiBCN aerogel for enhanced thermal stability and thermal insulation

SiBCN aerogels have drawn increased attention as thermal insulation material, but they still suffer from precipitation and phase transition causing the microstructural collapse and performance deterioration under high-temperature environments. Here, ZrC/SiBCN aerogels were prepared using zirconium (IV) butoxide modified polyborosilazane as precursor through solvothermal reaction, frozen casting followed by frozen drying and pyrolysis. Benefiting from its unique hierarchical cellular structure, ZrC/SiBCN aerogel exhibits super-low density (0.042 g/cm3), high specific surface area (287.9 m2/g) as well as low thermal conductivity (24 mW/(m·K)). Shell-core ZrC@SiC nanocrystals are in-situ formed in amorphous SiBCN matrix through step-by-step carbothermal reduction of oxygen-containing phases and free carbon phase during the pyrolysis process, which effectively inhibits the crystallization and growth of SiC crystals, further enhancing the thermal stability under high-temperature environments. It could maintain a high specific surface area (163 m2/g) and low thermal conductivity (29 mW/(m·K)) after thermal treatment at 1800 °C for 2 h. The excellent structural and performance stability of the SiBCN-based aerogels will expand their applications under high-temperature extreme environments.

Influence of localized thermal effect of microwave heating on the carbothermic reduction process of ZnFe2O4

As an environmentally efficient method, microwave heating has been proposed to recover Zn from electric arc furnace dust (EAFD) recently. During the process, microwave irradiation has been shown to promote the reaction by lowering the reaction temperature and activation energy, in addition to providing efficient heat. However, the mechanism by which microwave heating promotes the zinc removal reaction of EAFD remains unclear. Thus, this study focused on ZnFe2O4, the primary component of EAFD, and developed an electromagnetic-thermal-chemical reaction coupling model to investigate the factors influencing the carbothermic reduction process of ZnFe2O4 and analyze the promoting mechanism of the microwave on the reaction. The main results indicate that the localized thermal effect, determined by the microwave distribution, exacerbates temperature differences and leads to non-uniform reaction behavior inside the sample. Increasing microwave power and graphite addition enhances the localized thermal effect, worsening field uniformity. In the simulation, the localized thermal effect of microwave heating reduced the activation energy of the zinc removal reaction to 252.97 kJ/mol, with an R2 reaction model. The assistance of the non-thermal effect in enhancing ion diffusion leads to a significant decrease in the activation energy observed in the actual microwave heating experiments.

Carbothermally synthesized, lignin biochar-based, embedded and surface deposited nano zero-valent iron composites: Comparative material characterization, selective gas adsorption and nitroaromatics remediation

Biochar (BC) with nanoscale zero valent iron (nZVI) incorporation offers advantageous materials for water purification. Even though the most common approach for nZVI incorporation is the deposition on the carrier surface, embedding in the support matrix has also been reported. However, the behavior of the embedded material in contaminant removal has not been adequately studied while characteristics and the remediation capabilities of the two materials have not been compared. Present study focuses on preparing and extensively characterizing two materials: nZVI embedded in (Lig-e-nZVI) and surface deposited on (Lig-s-nZVI) lignin BC with subsequent comparative study of remedial action for two nitroaromatics, p-nitroaniline (pNA) and p-nitrophenol (pNP). The synthesis of Lig-e-nZVI and Lig-s-nZVI involved simultaneous and subsequent pyrolysis of lignin and carbothermal reduction of the iron salt, respectively. Lig-e-nZVI showed enhanced porosity. XRD confirmed the formation of Fe0. HR-TEM images proved the core-shell structure of nZVI, and an interlayer spacing of 0.36nm of the shell verified that the Fe0 particles are encapsulated with graphene while an iron carbide inner layer was also observed, thinner in Lig-e-nZVI and thicker in Lig-s-nZVI. Band gap energy of 2.54eV suggested a photocatalytic activity of both materials. Best fitted Sips isotherms showed 23.1 and 13.1mgg-1 capacities for Lig-s-nZVI in pNP and pNA adsorption respectively. Highest stability was portrayed by Lig-e-nZVI over 4 regeneration cycles. The physicochemical features of the developed materials further enable selective gas adsorption. Findings provide new insights into physicochemical characteristics and remedial actions of differently synthesized nZVI-BC composites.

STUDY OF THE MODES OF RECOVERY AND DESTRUCTIBILITY OF CHROME BRIQUETTES UNDER CURRENT AND THERMAL LOADS

For an objective assessment of the recoverability of the resulting oxidized materials and deciphering the physico-chemical characteristics of their reduction processes occurring during the smelting of carbonaceous ferrochrome, special studies are needed. In this regard, the kinetics of the briquette reduction process has been studied in this article, which is extremely important for understanding the mechanism of carbothermic reduction in order to improve metallurgical technologies using coated materials. During the study, 6 different variants of briquettes with chromium ore and various types of carbon reducing agents were studied, such as China coke, Shubarkolsky special coke, Borlinsky coal and Shubarkolsky coal. The degree of chromium reduction was studied in the Tamman furnace by thermogravimetric method at temperatures of 1200; 1300; 1400; 1500; 1600 ° C for 1 hour. This article also provides calculations to determine the degree of reduction of chromium and iron using the Yander and Gistling-Brownstein equations. Of the six briquette variants, the best results in studying the kinetics of reduction of chromium ore raw materials were obtained using briquettes № 1, 3, 5. The study emphasizes the critical importance of understanding the reduction and destructibility modes of chromium briquettes to optimize the melting processes of carbon ferrochrome. The conclusions from this study are key to the development of both scientific understanding and practical applications in the metallurgical industry. This article summarizes the main results and meanings of the authors’ research, emphasizing its contribution to improving the efficiency and quality of carbon ferrochrome production through the systematic study of reduction behavior in chrome ore briquettes. Keywords: ferrochrome, chrome briquettes, coal, coke, degree of reduction, Yander equation, Gistling-Brownstein equation.

High-value terminal treatment: Utilizing copper slag heat in the manufacture of copper-containing weathering steel

Copper slag, a bulk non-ferrous solid waste, is critical in establishing a closed-loop cycle in the copper metallurgy industry. Currently, the processing techniques for copper slag are characterized by prolonged procedures, secondary waste discharge, limited value utilization, and high energy consumption. A novel approach was proposed to harness the thermal energy inherent in molten copper slag for producing copper-bearing weathering steel and cement while simultaneously synergistically recovering lead and zinc. The results indicate that under the conditions of smelting temperature of 1500 °C, alkalinity of 1.06, smelting time of 60 min, and mechanical stirring, the recovery rates of copper, iron, lead, and zinc in copper slag reached 98.83%, 99.59%, 97.45%, and 98.51%, respectively. Furthermore, the feasibility of this approach was validated by laboratory-scale preparation of Q355GNH-grade copper-bearing weathering steel and S95-grade cement clinker. Computational analysis for the direct carbothermal reduction of molten copper slag in its thermal state reveals that, compared to the traditional flotation process, this approach saved 1177 MJ of thermal energy per metric ton of copper slag, equivalent to a reduction of 147 kg of carbon dioxide emissions. This study facilitates the zero-waste, high-value, and sustainable development of the copper smelting industry.

Tunable Luminescent Properties and Multifunctional Imaging Applications of (Gd1-xRx)2O2S:Tb3+ (R = Y, La) Phosphor and Screen.

Gd2O2S:Tb3+ phosphor screens are widely used in image intensifiers, computed tomography, and neutron imaging. To improve the luminescent properties and thermal stability, (Gd1-xRx)2O2S:yTb3+ (R = Y, La) (x = 0, 0.05, 0.15, 0.25, and 0.35; y = 0.02, 0.04, 0.06, 0.08, and 0.10) phosphors were successfully prepared by the carbothermal reduction method. The luminescent spectra showed that the optimum concentrations of Tb3+ ions were 6 and 4 mol % when excited by 292 nm UV light and cathode ray, respectively. The emission wavelengths mainly peaked at 489 and 544 nm. It was found that the introduction of Y3+ ions could improve the luminescent intensity, and the luminescent intensity of (Gd1-xYx)2O2S:0.06Tb3+ was the highest at x = 0.25, while La3+ ions played the opposite role. Then, the thermal stability also improved, and the emission intensities of Gd2O2S:0.06Tb3+, (Gd0.75Y0.25)2O2S:0.06Tb3+, and (Gd0.75La0.25)2O2S:0.06Tb3+ phosphors at 423 K decreased to 66.22%, 68.23%, and 76.10% of the emission intensities at 303 K, respectively. Finally, the (Gd0.75Y0.25)2O2S:0.06Tb3+ phosphor screen was successfully prepared by the gravity deposition method and could be well imaged under UV light and cathode ray excitation with a CMOS camera. In summary, this study demonstrates that (Gd1-xRx)2O2S:Tb3+ (R = Y, La) is a phosphor with excellent luminescent and thermal stability properties and has great potential for application in the field of low-level-light night vision, nondestructive testing, and medical imaging.