Enhancing fire safety performance in resin-based composites is critical for mitigating fire hazards. Composites that provide early warnings during initial fire stages and maintain prolonged alarm capabilities under flame exposure are essential for minimizing injuries and property damage. This study employs chitosan (CS) as a cross-linking and char-forming agent, while carbon nanofiber (CNF) acts as a flame retardant and conductive component. Cotton fiber-reinforced chitosan/carbon nanofiber composites with varying epoxy and CNF contents (CS/CNF/EP) were prepared through a straightforward low-temperature curing process (40 °C, 4 h). Crosslinking polymerization between chitosan and epoxy was confirmed via Fourier Transform Infrared Spectroscopy (FTIR). The presence of the tough structure of CS and the rigid structure of EP results in a synergistic toughening and reinforcement effect in the CS/CNF/EP composites. Additionally, due to the carbon facilitating properties of CS and the enhanced conductivity of CNF, the composites exhibit a sensitive fire alarm functionality. At 35 % epoxy content, the CS/CNF/EP composites demonstrated exceptional properties, including mechanical flexibility (tensile strength of 7.09 MPa and breaking elongation of 129.05 %) and outstanding flame retardancy (LOI of 32.3 % and UL-94 V-0 rating). These composites provided a rapid alarm (∼1 s), sustaining a 263 s warning under flame exposure and over 35 min post-flame removal. These findings indicate that CS/CNF/EP composites, integrating mechanical flexibility, flame retardancy, and superior fire warning properties, present significant potential applications in fire safety engineering.
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