Carbon Cloth Research Articles

Effect of Triton X-100 surfactant concentration on the wettability of polyethylene-based separators used in supercapacitors

Polyethylene-based separators are generally unsuitable for aqueous supercapacitors due to their poor wettability with the electrolyte, which impedes ion transport. However, incorporating Triton X-100 (2-[4-(2,4,4-trimethylpentan-2-yl)phenoxy]ethanol) into the aqueous sulfuric acid (H2SO4) electrolyte improves the wettability of polyethylene and facilitates ionic movement through its pores. In this study, Triton X-100 was added to 1.0 M H2SO4 at various concentrations (0.122%–1.210% V/V) to evaluate its impact on supercapacitor performance. Supercapacitors were assembled using activated carbon-filled carbon cloth electrodes, each of the above electrolytes and polyethylene sheet separators. Scanning electron microscopy revealed that the carbon cloth exhibited a uniform fiber distribution and high surface area for activated carbon integration. The polyethylene separator displayed a porous structure with an average pore size of 165 ± 35 nm. Triton X-100 significantly reduced the water contact angle from 101.5° (without surfactant) to 30.2° (with 1.21% V/V Triton X-100), enhancing polyethylene’s wettability. This change from hydrophobic to hydrophilic characteristics enabled the formation of an electrical double layer at the separator/electrolyte interface, improving ionic transport. However, higher Triton X-100 concentrations increased the electrolyte's viscosity, which impeded ion movement. The highest specific capacitance of 55.3 F/g (at a scan rate of 0.005 V s−1) was achieved with 0.488% V/V Triton X-100. The specific capacitance varied with surfactant concentration in a complex manner, influenced by micelle formation and precipitation. These findings were corroborated by cyclic voltammetry and AC impedance spectroscopy.

Glassy Carbon Fiber‐Like Multielectrode Arrays for Neurochemical Sensing and Electrophysiology Recording

AbstractReal‐time measurement of neurochemical and electrophysiological activities in the living brain is vital for advancing neuroscience and understanding brain disorders. Carbon fiber microelectrodes (CFEs) have been widely utilized for in vivo electrochemical detection due to their subcellular size, biocompatibility, and desirable electrochemical properties, and CFE arrays have demonstrated excellent multi‐site chronic sensing of dopamine (DA) and neural activity recording capabilities. However, manual fabrication of CFE arrays lacks reproducibility and batch production capacity. Alternatively, photolithography enables batch fabrication of glassy carbon (GC) multielectrode arrays (GC‐MEAs) with high resolution and reproducibility, but the insertion of planar flexible MEAs poses challenges. In this study, GC fiber‐like (GCF) MEAs are presented and fabricated using photolithography. The GCF MEAs feature fiber‐like GC electrodes with small cross‐sections, facilitating self‐insertion into brain tissue without additional aids. Batch fabrication of GCF MEAs allows for customizable designs with minimal manual intervention. Comparative analysis with CFEs demonstrates improved electrochemical properties of GCF. In vivo experiments in mouse brains confirm the GCF MEAs' ability to measure neurotransmitter concentrations and record neural activities. This novel fabrication approach is promising for multimodal electrical and chemical measurements with minimal footprint, offering significant advancements in neural interface technology for neuroscience research and clinical applications.

Co1-xS/N, S-codoped carbon loaded porous carbon cloth as flexible electrode for high performance supercapacitors

The capacitive performances of flexible electrodes highly depend on their architectures and redox activity. In this work, Co1-xS/N, S-codoped carbon (NSC) loaded porous carbon cloth (p-CC) was prepared through an etching procedure and a followed repeated-sulfurization process. Since the porous CC could accommodate more Co1-xS nanoparticles and the phase structure of Co1-xS was well controlled by the repeated-sulfurization process, the obtained p-CC/Co1-xS/NSC electrode with optimized composition and architecture exhibits high areal capacitances of 1263.8 mF cm−2 at 1 mA cm−2 and 858.6 mF cm−2 at 50 mA cm−2. The deposited NSC on Co1-xS could effectively prevent their slipping and agglomeration, and thus make the electrode exhibit high capacitance retention of 99.7 % after 20,000 charge–discharge tests. The all-solid-state symmetric supercapacitor assembled by the formed electrodes and ionic liquid/gel electrolyte shows a maximum energy density of 1.34 mWh cm−3 at the power density of 9.55 mW cm−3. These results present a new strategy for the construction of cobalt-sulfide/carbon based flexible electrode with high capacitive performances.

Biomimetic Hierarchies for Universal Surface Enhancement and Applications in Water Treatment.

Hierarchical superstructures, ubiquitously found in nature, offer enhanced efficiency in both substance reaction and mass transport owing to their unique multiscale features. Inspired by these natural systems, this research reports a general and scalable electrochemical scheme for creating highly branched, multilevel porous superstructures on various electrically conductive substrates. These structures exhibit cascading features from centimeters, submillimeters, micrometers, down to sub-100 nm, significantly increasing the surface area of substrates, such as foams, foils, and carbon cloth by 2 orders of magnitude─among the highest reported enhancements. This versatile and low-cost method, applicable to a range of electrically conductive substrates, enables innovative flow-assisted water purification with enhanced energy efficiency. The performance, successfully removing 99% of mercury within 0.5 h at 540 rpm and meeting the U.S. Environmental Protection Agency (EPA) safety standards for drinking water, further validates the advantages of these unique structures. Overall, the reported general, economical, and versatile scheme could broadly impact energy and environmental remediation.

Hydrogen-Bond-Assisted Electrocatalytic Semi-Oxidation of 5-Hydroxymethylfurfural into 2,5-Diformylfuran by Operando Dissociated N-Oxyl Mediator.

The conversion of 5-hydroxymethylfurfural (HMF) to 2,5-diformylfuran (DFF) is a promising approach for enhancing biomass utilization. Nevertheless, traditional methods using noble metal catalysts face challenges due to high costs and poor selectivity towards DFF. Herein, we developed a novel catalytic electrode integrating N-hydroxyphthalimide (NHPI) into a metal-organic framework on a hydrophilic carbon cloth. This design significantly enhances the selective adsorption of HMF due to stronger hydrogen-bond interaction between the electrode's hydrophilic surface and the C(sp3)-OH group in HMF compared to the C(sp2)=O in DFF. Additionally, the electro-driven dissociation of the NHPI-linker generates stabilized N-Oxyl radicals that promote selective semi-oxidation of HMF under neutral conditions. As a result, this approach achieves a high yield rate of 138.2 mol molcat-1 h-1 with a selectivity of 96.7% for the HMF-to-DFF conversion. This work introduces a novel strategy for designing catalytic electrodes with stabilized N-Oxyl radicals, and offers a promising method for electrocatalytic DFF synthesis, leveraging hydrogen-bond interaction between electrode surface and HMF.

Burst plasma preparation of metallic nanoparticles on carbon fabrics for antibacterial and electrocatalytic applications

Metal nanoparticles have extraordinary properties, but their integration into mesostructures has been challenging. Producing uniformly dispersed nanoparticles attached to substrates in industrial quantities is difficult. Herein, a “plasmashock” method was developed to synthesize metal nanoparticles anchored on different types of carbonaceous substrates using liquid salt solution precursors. These self-supporting, nanoparticle-loaded carbon fabrics are mechanically robust and have been tested as antibacterial substrates and electrocatalysts for reducing carbon dioxide and nitrite. A piece of silver–carbon nanotube paper with a silver loading of ~0.13 mg cm−2 treated after a few-second plasmashock presents good antibacterial and electrocatalytic properties in wastewater, even after 20 bactericidal immersion cycles, due to the strong bonding of the nanoparticles to the substrate. The results prove the effectiveness of this plasmashock method in creating free-standing functional composite films or membranes.

Experimental studies of sensors based on fiber Bragg gratings embedded in the internal structure of composite plates

The main purpose of this article is to study the structural characteristics of carbon fiber samples printed on a 3D printer, including embedded sensors, during 3D printing, through numerical and experimental studies. There is a widespread tendency to replace metals with modern composite materials. Various methods can be used to measure the destruction of the composite structure. Fiber Bragg array sensors are known as intelligent localized and global structural condition prediction devices for all kinds of structural applications, especially those using composite materials. In this work, we created control plates by impregnating a selected number of layers of carbon fabric with epoxy resin. Fiber-optic Bragg sensors were additionally located between the layers of carbon fabric. In the course of experimental studies, a fiber Bragg grating sensor was embedded in the middle of the sample, and a second sensor was attached to the finished surface of the sample. We conducted environmental tests to examine the durability of the additively manufactured standard’s components and the impact of integrated sensors on the composite sample. We applied the concept of equations, known as conjugate modes, and used the transition matrix method to solve them numerically. The scientific novelty of the work is the development of a new method and technology for measuring spatial deformation in composite materials using fiber-optic Bragg gratings.

High-voltage aqueous supercapacitors enabled by polysiloxane passivation coating-modified carbon cloth electrode

The voltage window plays a crucial role in determining the energy density of supercapacitors. The limited energy density of carbon-based supercapacitors poses a significant challenge to their widespread adoption. Here, we propose a novel approach to modify carbon cloth by implementing a polysiloxane (PSiO) passivation coating. This forms an ion-conductive and electron-insulating thin film on the surface, effectively impeding electron conduction from electrode surface to electrode/electrolyte interface and suppressing electrolyte electrolysis. Consequently, an expanded voltage window is realized, thereby enhancing the energy density of aqueous carbon-based supercapacitors. The carbon cloth electrode modified with the PSiO passivation coating (CC-A-KH560) exhibits exceptional electrochemical performance, with a significantly increased 78.6 % widened applicable potential range compared to the activated carbon cloth electrode (CC-A). In a two-electrode configuration, the voltage window is broadened from 0.8 V for CC-A to 1.4 V for CC-A-KH560, and the energy density based on CC-A-KH560 is 8 times that based on CC-A. The good stability and durability are also obtained for the firm C–O–Si bonds during PSiO modification. More importantly, this design provides a generic solution of PSiO passivation coating-modified carbon electrode, applicable for diversified silicane couple agents, to realize a high-voltage energy storage performance for aqueous supercapacitors.

High-Entropy Engineering in Hollow Layered Hydroxide Arrays to Boost 5-Hydroxymethylfurfural Electrooxidation by Suppressing Oxygen Evolution.

The electricity-driven 5-hydroxymethylfurfural (HMF) oxidation reaction has exhibited increasing potential to produce high-value-added 2,5-furandicarboxylic acid (FDCA). Unfortunately, the competitive oxygen evolution reaction (OER) can decrease the yield and Faradaic efficiency (FE) of FDCA under high potentials. Here, we report a general MOF-templated strategy to construct a new class of hollow high-entropy layered hydroxide array (HE-LHA) electrocatalysts including quinary, senary, and septenary phases composed of CoNiMnCuZn with Cd and Mg on carbon cloth (CC) for boosting the HMF oxidation reaction (HMFOR) by suppressing the OER. Impressively, the septenary CC@CoNiMnCuZnCdMg-LHA exhibits a low potential of 1.42 VRHE for the HMFOR but a high potential of 1.68 VRHE for the OER to achieve 100 mA cm-2, ranking it among one of the best electrocatalysts for the HMFOR. Finite element simulations show its hollow array morphology can induce a strong local electric field over all of the shell, thus favoring the electrocatalytic process. In situ electrochemical impedance spectroscopy and theoretical calculations further reveal that the Co, Ni, Cu, Zn, Mn, Cd, and Mg metals in high-entropy LHAs can accelerate the HMFOR but suppress the OER by optimizing the adsorption energy of the HMF* and OH*. This work sheds light on the rational design and construction of high-entropy nanoarchitectures for advanced electrocatalysis.

Facile fabrication of sulfur-doped porous carbon from waste sugarcane bagasse for high performance supercapacitors

Our research has led to a significant breakthrough in the field of energy storage. For the first time, we have prepared a series of highly porous sulfur-doped activated carbon derived from natural biomass sugarcane bagasse. The sulfur-doped waste sugarcane bagasse-derived activated carbon (WSC/S) possess a unique properties of large specific surface area (SSA) with high mesoporosity, better wettability, and numerous redox active dopant sites. These unique properties of WSC/S significantly enhance supercapacitor functionality. There are a large number of mesopores on the WSC/S, which shorten the ion diffusion path length and make their ion transport efficient. As the results of that the WSC/S achieved a high specific capacitance of 282.25 Fg−1 with a current density of 0.1 Ag−1 and excellent cycling stability with >96 % capacitance retention after 10,000 cycles in 6 M KOH electrolyte. We explored WSC/S as an anode material to fabricate an asymmetric supercapacitor (ASC) device, where activated carbon cloth was used as a cathode. The ASC device showed an energy density of 43.26 Wh kg−1 with a power density of 0.1 kW kg−1 at a current density of 0.1 Ag−1, which is superior to that obtained for symmetric WSC/S//WSC/S supercapacitor. These performances indicate the potential of the WSC/S for high-performance energy storage systems.

Dynamic Mechanical Performance of Glass Microsphere-Loaded Carbon Fabric–Epoxy Composites Subjected to Accelerated UV Ageing

This study investigates the effects of incorporating glass microspheres (GMSs) as fillers in carbon fabric–epoxy composites (CFECs) on their degradation behavior under environmental conditions such as moisture and ultraviolet rays. The GMS-filled composites were subjected to accelerated ageing and evaluated using dynamic mechanical analysis (DMA), the Charpy impact test, and inter-laminar shear strength (ILSS) tests. The results indicate that the addition of GMS fillers significantly improves the stiffness and viscoelastic behavior of the composites. However, the impact strength of the composites decreases with the addition of GMS fillers and accelerated ageing. The ILSS results demonstrate that the addition of GMS fillers improved the interfacial bonding between the carbon–epoxy matrix and fillers. This study provides insights into the mechanical properties of GMS-filled carbon–epoxy composites.

Air plasma fast-induced defect-enriched carbon cloth for simultaneous electrochemical detection of dopamine and uric acid

Herein, we report a fast (10 min) and simple surface treatment of pure carbon cloth (CC) only by an air plasma. The structural characterizations indicate that the air plasma process brings out higher rugosity, more defects, and increased oxygen-related groups on CC surfaces than Ar- or N2-plasma, which can offer abundant capture sites, large electroactive area, and superhydrophilic interface for analytes. As a result, the air-treated CC (CC−PAir) electrode achieves a pronounced improvement of electrocatalytic activity for the [Fe(CN)6]3-/[Fe(CN)6]4- probe evidenced by increased peak currents, decreased peak-to-peak separation, and the lowered resistance of charge transfer. It is also demonstrated that the self-supported CC−PAir electrode possesses excellent sensing performance toward dopamine (DA) and uric acid (UA). The feasibility of the simultaneous electrochemical detection of DA and UA can be verified by their large peak potential gap (∼112 mV) for differential pulse voltammetry. The chronoamperometric sensor yields wide linear ranges of 0.05–100 μM for DA and 0.5–300 μM for UA. The corresponding detection limits are estimated to be 2.6 and 20.4 nM for DA and UA, respectively. The sensor also displays satisfactory selectivity, stability, and reproducibility. Due to good flexibility, the CC−PAir electrode presents great potential for manufacturing wearable and soft electronics for human health monitoring.

Development of a free-standing flexible electrode for efficient overall water-splitting performance via electroless deposition of iron-nickel-cobalt on polyacrylonitrile-based carbon cloth

Developing cost-effective and highly efficient electrodes for the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is crucial, particularly for alkaline OER and HER. Herein, electroless plating of iron-nickel–cobalt (Fe–Ni–Co) electrocatalyst on a flexible polyacrylonitrile (PAN)-based carbon cloth (CC) was performed to synthesize a free-standing catalytic electrode for bifunctional electrocatalysts. The three-dimensional porous backbone of PAN-based CC and the synergistic effect between Fe-Ni-Co and corresponding hydroxides result in outstanding OER and HER activities, that is low overpotentials of 230 and 150 mV at 10 mA cm−2 and Tafel slopes of 63 and 57.1 mV dec–1, respectively. Additionally, a complete alkaline electrolyzer was constructed using Fe-Ni-Co plated PAN-based CC as both the cathode and anode. When operated at 10 mA cm−2, this setup enabled efficient water splitting at a low potential of 1.57 V. This study provides new opportunities for the development of advanced Fe-Ni-Co electrocatalyst with superior bifunctional OER and HER performance and cost-effectiveness that are suitable for integration into PAN-based CC via electroless plating.

Enhanced electrochemical performance of flexible carbon substrates via carbonized layer of oxidant-induced polydopamine for high-performance supercapacitors

Flexible substrates are essential for advancing energy storage materials in portable and wearable devices. Carbon cloth is a promising option due to its flexibility and lightweight properties, but its high electrical resistance and hydrophobic surface present challenges for solution-based electrolytes. To overcome these issues, a surface modification technique was developed that coats carbon cloth with dopamine and subsequently carbonizes it. This process enhances hydrophilicity while preserving the sp2 carbon structure, significantly improving electrical conductivity. The chemical bath deposition of Ni(OH)2 onto the carbonized polydopamine-coated carbon cloth produced a uniform layer that increased specific capacitance dramatically. At a current density of 1 A/g, the specific capacitance reached 1100F/g, compared to 919F/g for Ni(OH)2 on unmodified carbon cloth. Furthermore, the electrodes maintained high specific capacitance at higher current densities, showcasing superior rate capability. Overall, carbonized polydopamine layers effectively reduce electrical resistivity and hydrophobicity, enhancing the performance of carbon-based materials for energy storage applications.

Interfacial engineering of flexible Ag2-xSnxS on carbon fabric for enhanced wearable thermoelectric generator

Smart wearable devices are still powered by batteries requiring constant recharging, which is a key challenge faced in wearable technologies. Fabrication of flexible thermoelectric materials that can utilize body heat for wearable applications are an attractive alternative to batteries. Developing a thermoelectric material that is flexible, affordable, and has good performance remains a considerable challenge owing to the constrained thermoelectric efficiency of conducting polymers and the inherent rigidity of inorganic materials. Here, we have used a solvothermal technique to incorporate Ag2-xSnxS into conductive carbon fabric as a flexible thermoelectric material. To further enhance its thermoelectric performance, various concentrations of Ag2-xSnxS are grown on carbon fabric. The monoclinic phase of Ag2S on carbon fabric was verified by XRD analysis. After analyzing the thermoelectric characteristics of Ag1.84Sn0.16S, a maximum power factor of 110 μW/mK2 was observed for the SSS8 sample. This value is four times higher than the percentage of pristine Ag2S-CF. The W-TEG device fabricated using 3 pair modules produced an output voltage ranging from 0.09 to 1.5 mV across a temperature gradient of 3 to 8 K.

Design and integration of binder-free MnO2 nanotube arrays on carbon cloth as efficient cathodes for Mg-air batteries

Design and integration of binder-free MnO2 nanotube arrays on carbon cloth as efficient cathodes for Mg-air batteries

Facile synthesis of transition metal-selenides@CNTs for electrochemical oxygen evolution reactions

The fabrication of carbon based efficient electrocatalysts for hydrogen production during electrochemical water splitting could be a great achievement to fulfill the future renewable energy demand. In this study, one-step hydrothermal process was used to develop composites of multi-metal selenides with carbon nanotubes (MnSe@CNTs, MnCuSe@CNTs, MnCoNiSe@CNTs) as electrocatalysts for OER during electrolytic water splitting. XRD and SEM with EDS analysis confirm the successful fabrication of proposed catalyst and their crystalline morphology. Among the synthesized functionalized CNTs composites, bimetallic selenide composite gives a better electrocatalytic activity with the reduce overpotential, lower Tafel slope and reduced charge transfer resistance in 1 M KOH. By using this catalyst, water oxidation starts at 1.4 V onset potential with a very low overpotential of 245 mV and the Tafel slope was only 107 mV dec−1. Metal based selenides composites with CNTs introduces a lot of active sites, subsequent nanoparticles of MnSe, MnCuSe, & MnCoNiSe, causes to boost the surface area and electrocatalysis towards oxygen evolution reactions.

Self-supported FeCoNi(OHy)Ox oxy-hydroxide doped with Cr and Cu as robust low-loading catalyst for the alkaline oxygen evolution reaction

Self-supported FeCoNi(OHy)Ox oxy-hydroxides co-doped with Cr and Cu were obtained from a CrFeCoNiCu low ordered high entropy precursor synthesised by electrodeposition onto carbon cloth fibres (act-CrFeCoNiCu/CC). For comparison a dopant-free FeCoNi(OHy)Ox catalyst (act-FeCoNi/CC) was also synthesised following the same route. No heat treatment was performed to retain their low ordered structure. When assessed towards the oxygen evolution reaction (OER) in alkaline electrolyte, act-CrFeCoNiCu/CC and act-FeCoNi/CC catalyst reached a comparable current density of 10 mA cm−2 at ca. 1.6 VRHE (η10 of 380–390 mV). Nevertheless, Cr and Cu co-doping translated into improved stability. Evident degradation was observed during OER for act-FeCoNi/CC after 12 h operating at 100 mA cm−2, whereas no signs of degradation were detected for act-CrFeCoNiCu/CC under the same reaction conditions. The latter catalyst even delivered a constant potential for 160 h at 50 mA cm−2 aided to the stabilizing effect of Cr and Cu co-doping.

Enhancing microbial fuel cell performance with free-standing three-dimensional N-doped porous carbon anodes

Microbial fuel cells (MFCs) utilize microorganisms as catalysts to transform the chemical energy to electrical power. However, the practical application of MFCs is currently impeded by low power output, which is caused by insufficient microbial colonization on the anode, slow extracellular electron transfer at the microbe-anode interface, and low oxygen reduction reaction catalytic efficiency at the cathode. Herein, a three-dimensional (3D) hierarchical porous anode of Carbonization-CTS-MF/rGOtempreture (CCMF/rGOT) by pyrolyzing crosslinked composite of melamine formaldehyde resin (MF), chitosan (CTS) and graphene oxide (GO). The macroporous anode provides a biocompatible surface for exoelectrogens and 3D electron transfer pathways. In addition, an appropriate balance of graphitic-N and pyrrolic-N content optimizes both conductivity and the number of active sites, thereby synergistically enhancing extracellular electron transfer (EET) efficiency. Therefore, the power density of CCMF/rGO1000 anode is 11.28 W/m3, which surpasses the CCMF1000 anode without 3D reduced graphene oxide (rGO) conductive network (10.04 W/m3), and traditional carbon cloth anode (4.36 W/m3). Moreover, the anode runs stably for more than 200 days with a maximum operating voltage of 0.69 V, which achieves chemical oxygen demand (COD) removal rate of 95.4 %. This work provides a promising strategy to prepare a free-standing 3D anode with enriched exoelectrogens and enhanced EET to improve the MFCs performance.

Bipolar Membrane Capacitive Deionization for the Selective Capture of Lithium Ions from Brines and Conversion to Lithium Hydroxide

Meeting the increasing demand for lithium in vehicle electrification and renewable energy storage requires innovations in lithium-ion (Li+) separations. Traditional solar evaporation methods for lithium recovery are slow and consume tremendous volumes of water and secondary chemicals (acids and bases). This study introduces a bipolar membrane capacitive deionization (BPM-CDI) unit for direct lithium extraction and LiOH production without the external addition of acids and bases. Utilizing de-lithiated lithium-iron-phosphate (LFP) coated carbon cloth electrodes, the BPM-CDI unit demonstrates selective Li+ capture over competing ions. Molecular dynamics simulations and H-cell experiments elucidate pH inversion mechanisms during Li+ release, yielding LiOH. The BPM-CDI platform efficiently removes Li+ from synthetic brines featuring 8x higher Mg2+ concentrations (200 ppm Mg2+) and 26x higher Na+ concentrations (682 ppm Na+), achieving a LiOH concentration of 124 ppm (36 ppm Li+) after 8 cycles of recirculation. Post-mortem analysis confirms electrode integrity and stability. BPM-CDI integrated with selective electrodes is a promising electrochemical separation-reactor platform for lithium recovery while producing LiOH.