Carbon Catalyst Research Articles

Metal-organic framework-polymer complex-derived single-atomic oxygen reduction catalyst for anion exchange membrane fuel cells

Metal-nitrogen-doped carbon (M−N−C) catalysts have emerged as highly active noble-metal-free catalysts for oxygen reduction reactions (ORR) in anion-exchange membrane fuel cells (AEMFCs). However, the performance of existing M−N−C catalysts is limited by the inaccessibility of internal M−Nx active sites and loss of nitrogen doping after the carbonization process. Here, a single-atom Co, Fe and N-doped porous carbon catalyst (CoFe-NC-PPy) were constructed using a complex of metal–organic frameworks (MOFs) and polypyrrole (PPy). As a new approach, we synthesized MOF and PPy composites by combining in situ MOF synthesis and pyrrole polymerization in a one-pot reaction. Through pyrolysis, the PPy and MOF composites demonstrated an enhanced specific surface area, a high active-site density, and a high concentration of nitrogen species in the M−N−C catalyst. These contributed to a superior ORR performance (E1/2 of 0.915 V) and high durability in alkaline media. Additionally, the CoFe-NC-PPy material studied in an AEMFC enabled high performance with a current density of 550 mA cm−2 at 0.6 V and a peak power density of 352 mW cm−2. This study suggests potential in combining polymers and MOFs in the synthesis of ORR catalysts for fuel cells.

Sequential co-reduction of nitrate and carbon dioxide enables selective urea electrosynthesis

Despite the recent achievements in urea electrosynthesis from co-reduction of nitrogen wastes (such as NO3−) and CO2, the product selectivity remains fairly mediocre due to the competing nature of the two parallel reduction reactions. Here we report a catalyst design that affords high selectivity to urea by sequentially reducing NO3− and CO2 at a dynamic catalytic centre, which not only alleviates the competition issue but also facilitates C−N coupling. We exemplify this strategy on a nitrogen-doped carbon catalyst, where a spontaneous switch between NO3− and CO2 reduction paths is enabled by reversible hydrogenation on the nitrogen functional groups. A high urea yield rate of 596.1 µg mg−1 h−1 with a promising Faradaic efficiency of 62% is obtained. These findings, rationalized by in situ spectroscopic techniques and theoretical calculations, are rooted in the proton-involved dynamic catalyst evolution that mitigates overwhelming reduction of reactants and thereby minimizes the formation of side products.

Activity of Platinum-Based Cathode Electrocatalysts in Oxygen Redaction for Proton-Exchange Membrane Fuel Cells: Influence of the Ionomer Content

Studying the ORR activity of platinum-based electrocatalysts is an urgent task in the development of materials for proton-exchange membrane fuel cells. The catalytic ink composition and the formation technique of a thin layer at the RDE play a significant role in studying ORR activity. The use of a polymer ionomer in the catalytic ink provides viscosity as well as proton conductivity. Nafion is widely used as an ionomer for research both at the RDE and in the MEA. The search for ionomers is a priority task in the development of the MEA components to replace Nafion. The study also considers the possibility of using the LF4-SK polymer as an alternative ionomer. The comparative results on the composition and techniques of applying the catalytic layer using LF4-SK and Nafion ionomers are presented, and the influence of the catalytic ink composition on the electrochemical characteristics of commercial platinum–carbon catalysts and a highly efficient platinum catalyst based on an N-doped carbon support is assessed.

Synergistic catalysis: cobalt-catalyzed cascade reaction for the oxidative cleavage of olefins to access esters.

An efficient strategy for the oxidative cleavage of CC bonds in olefins to form esters with one or multiple carbon atoms less over heterogeneous cobalt/nitrogen-doped carbon catalyst with dioxygen as the oxidant was described. The protocol features a wide substrate range including the challenging inactive aliphatic and long-chain alkyl aryl olefins. The reactivity of the catalyst did not decrease after reused for seven times. Characterization and control experiments reveal that synergistic effects between the metallic Co nanoparticles and Co-Nx sites provide access to the excellent catalytic activity.

Sulfur-doped activated carbon for the efficient degradation of tetracycline with persulfate: Insight into the effect of pore structure on catalytic performance.

Sulfur-doped activated carbon has proved to be a promising metal-free catalyst for persulfate (PDS) catalytic activation for the oxidation of aqueous refractory organics. Herein, sulfur-doped porous carbon (ACS) catalysts with different pore structures and doped-S contents were prepared via a template method using d(+)-glucose as the carbon source, sulfur as the sulfur source, and nano-MgO with different particle sizes as templates. Characterization results showed that the particle size of MgO significantly affects the pore structure and doped-S content of ACSs catalysts: a sample synthesized with 20 nm MgO as template (ACS-20) presented the highest content of doped-S and a mesoporous structure, which endowed it with superior adsorption and catalytic performance toward tetracycline (TC) removal. The effect of catalyst dosage, TC concentration, PDS concentration and solution pH on TC removal efficiency were evaluated. The reaction mechanism, investigated by combination of EPR, quenching experiments and LC-MS, indicated that the reactive species included HO·, SO4˙-, and 1O2, but that 1O2 played the dominant role in TC oxidation through a non-radical oxidation pathway. In addition, the reusability and regeneration properties of the ACS-20 catalyst were also studied. This work provides a promising strategy and some theoretical basis for the design and preparation of activated carbon catalysts for advanced oxidation reactions from the viewpoint of pore structure design and S-doping.

Movable-type printing method to fabricate ternary FeCoNi alloys confined in porous carbon towards oxygen electrocatalysts for rechargeable Zn-air batteries.

Transition metal-based carbon catalysts are a promising class of electrocatalysts to enhance the efficiency of energy conversion and storage devices. However, it remains a challenging task to develop multi-metal alloy catalysts. Herein, ternary FeCoNi alloy nanoparticles (NPs) confined in nitrogen-doped carbon (NC) catalysts were fabricated via a facile movable-type printing method, where a range of transition metals confined in NC catalysts was prepared using the same technique except for the adjustment of the metal precursors. Due to the unique electronic structure and significant active sites of the medium-entropy alloy, the FeCoNi-NC catalysts demonstrated highly efficient bifunctional electrocatalytic activities for the oxygen reduction (E1/2 = 0.838 V) and evolution (Eoverpotential = 330 mV, 10 mA cm-2) reactions, which were comparable to those of Pt/C and RuO2. Moreover, the FeCoNi-NC-based liquid rechargeable ZABs displayed a substantial power density of 231.2 mW cm-2, and the homemade flexible ZABs also exhibited outstanding activity and cycling durability. Thus, this movable-type printing method is suitable for constructing a variety of multi-metal-based catalysts for metal air batteries.

Bamboo-like nitrogen-doped carbon supported chlorine-doped Fe2P as an antibacterial oxygen reduction catalyst.

Bio-inspiration and biomimetics offer guidance for designing and synthesizing advanced catalysts for the oxygen reduction reaction (ORR) in microbial fuel cells (MFCs). Herein, a chlorine-doped Fe2P supported by nitrogen-doped carbon (Cl-Fe2P/NC) catalyst was designed and prepared based on imitating the bamboo structure. The electronegative chlorine captured the electron transfer from Fe2P and transferred it to NC through carbon nanotubes (CNTs). The antibacterial chlorine inhibited the cathode biofilm formation to enhance the ion transport. Cl-Fe2P/NC achieved a half-wave potential of 0.91 V and an onset potential of 0.99 V versus a reversible hydrogen electrode. After 500 h of reaction, the MFCs assembled by the Cl-Fe2P/NC cathode achieved a maximum power density of 1505 mW m-2. This work provides insights into the design of advanced materials through bio-inspiration and biomimicry.

Constructing highly durable reversal-tolerant anodes via integrating high-surface-area Ti4O7 supported Pt and Ir@IrOx for proton exchange membrane fuel cells

A robust core–shell Ir@IrOx/Pt/Ti4O7 catalyst was developed as a reversal-tolerant anode with high reversal tolerance, slow degradation, and low cost during the anode reversal.

Recent advances on palladium incorporated clay-based heterogeneous catalyst for carbon–carbon coupling reactions

Recent advances on palladium incorporated clay-based heterogeneous catalyst for carbon–carbon coupling reactions

Boosting the oxygen reduction activity of non-metallic catalysts via geometric and electronic engineering through nitrogen and chlorine dual-doping.

The development of heteroatom dual-doped porous carbon frameworks with uniform doping is highly desirable for achieving highly efficient oxygen reduction reaction (ORR) activity, due to their tunable chemical and electronic structures. Herein, porous covalent triazine-based frameworks (CTFs) incorporating nitrogen/chorine dual-doped porous carbon networks were fabricated by selecting 1,3-bis(4-cyanophenyl) imidazolium chloride as a building block, in a facile and controllable way via a bottom-up strategy. The resulting nitrogen/chorine dual-doped catalyst CCTF-700 exhibits excellent ORR performance with a more positive onset and half-wave potential (0.85 V vs. RHE), higher diffusion-limited current density and significantly improved stability in comparison with the benchmark commercial 20 wt% Pt/C catalyst. It is worth mentioning that CCTF-700 shows one of the best ORR performances among all the reported metal-free electrocatalysts under alkaline conditions. This work paves the way for a controllable and reliable strategy to craft highly efficient heteroatom dual-doped carbon catalysts for energy conversion.

Biomass derived sulfonated carbon catalysts: efficient catalysts for green chemistry

BDSCCs, known as efficient solid acid catalysts with easy preparation and a green source, are anticipated to play a role in advancing circular and economic development in various sectors.

Reusable salt-template strategy for synthesis of porous nitrogen-rich carbon boosts H2S selective oxidation

Removing hydrogen sulfide (H2S) via the selective oxidation has been considered an effective way to further purify the indusial sulfur-containing due to it can completely transform residual H2S into elemental sulfur. While N-doped porous carbon was applied to H2S selective oxidation, a sustainable methodology for the synthesis of efficient and stable N-doped carbon catalysts remains a difficulty, limiting its future development in large-scale applications. Herein, we present porous, honeycomb-like N-doped carbon catalysts with large specific surface areas, high pyridinic N content, and numerous structural defects for H2S selective oxidation prepared using reusable NaCl as the template. The as-prepared NC-10-800 catalyst exhibits excellent catalytic performance (sulfur formation rate of 784 gsulfur kgcat.−1 h−1), outstanding stability (> 100 h), and excellent anti-water vapor, anti-CO2 and anti-oxidation properties, suggesting significant potential for practical industrial application. The characterization results and kinetic study demonstrate that the large surface areas and structural defects created by the molten salt at high temperature enhance the exposure of pyridinic N sites and thus accelerate the catalytic activity. Importantly, the water-soluble NaCl template could be easily washed from the carbon nanomaterials, and thus the downstream salt-containing wastewater could be subsequently reused for the dissolution of carbon precursors. This environment-friendly, low-cost, reusable salt-template strategy has significant implications for the development of N-doped carbon catalysts for practical applications.

Silver-decorated palladium on carbon catalyst for enhanced ammonium formate dehydrogenation

Palladium (Pd)-based catalysts efficiently convert ammonium formate solution to hydrogen at low temperatures (<100 °C), but they tend to deactivate quickly during stability testing.

Highly selective electroreduction of CO2 to CO with ZnO QDs/N-doped porous carbon catalysts.

ZnO quantum dots (QDs) supported on porous nitrogen-doped carbon (ZnOQDs/P-NC) exhibited excellent electrochemical performance for the electroreduction of CO2 to CO with a faradaic efficiency of 95.3% and a current density of 21.6 mA cm-2 at -2.2 V vs. Ag/Ag+.

Oxidative dehydrogenation of ethylbenzene on mesoporous carbon catalysts: effect of the active site number on the apparent catalytic activity

SMC-x catalysts demonstrate a distinctive carbon framework containing a significant number of CO active sites for ethylbenzene oxidative dehydrogenation.

Cutting-edge nitrogen, boron, and fluorine triply doped chain-like porous carbon nanofibers: a versatile solution for high-performance zinc–air batteries and self-powered water splitting

Heteroatom-doped carbon catalysts are a class of materials that have been widely studied for their potential to improve the performance and kinetics of electrochemical reactions such as the oxygen reduction/evolution reaction (ORR/OER).

Peroxymonosulfate activation by Fe-Mn Co-doped biochar for carbamazepine degradation.

Antibiotics in aquatic environments present a serious threat to the ecological environment and human health. Activation of carbon-catalyzed persulfate is a prospective approach for oxidizing antibiotics. There is a pressing need for inexpensive carbon catalysts of high quality. In this study, biochar (BC) modified by Fe, Mn and Fe@Mn was employed to activate peroxymonosulfate (PMS) to degrade carbamazepine (CBZ) in water. The surface of Fe@Mn BC had a dense, stalactite-like morphology comprising a square chassis that was elliptical. The catalyst Fe@Mn-BC possessed the optimal degradation effect (99%) on CBZ at 100 min. Electron paramagnetic resonance spectroscopy and the quenching spectrum suggested that ˙O2- and 1O2 contributed to CBZ degradation.

Efficient electrosynthesis of hydrogen peroxide in neutral media using boron and nitrogen doped carbon catalysts

Linking fundamental insights with high performance for electrochemical hydrogen peroxide production using boron/nitrogen co-doped carbon catalysts in neutral pH.

Estimation of the electrochemical active site density of a metal-free carbon-based catalyst using phosphomolybdate (PMo12) as an adsorbate.

A method to estimate the electrochemical active site density (SD) of carbon (C) and nitrogen-doped carbon (N/C-900) using phosphomolybdate (PMo12) as a probe molecule is proposed. The complete coverage of the active sites by the probe molecules is established irrespective of the adsorbate concentration (1, 5, or 10 mM), potential cycling (1 or 10 cycles) and cleaning time (2, 5, or 10 min). A conversion factor derived from a smooth and polished glassy carbon disk of known geometrical area is used to estimate the electrochemical active surface area (ECSA) of the carbon catalyst from the SD. The relatively higher SD values estimated from DC voltammetry than from large-amplitude Fourier-transform alternating-current voltammetry (FTacV) is indicative of the contribution of capacitive charge in the former. Adsorbed probe molecules (PMo12) can readily be desorbed from the catalyst surface by cycling the electrode to lower potentials. The active site density of N/C-900 (∼0.36 × 1019 sites g-1) is higher than that of C (∼0.17 × 1019 sites g-1).

Electrochemical trends of a hybrid platinum and metal–nitrogen–carbon catalyst library for the oxygen reduction reaction

Pt nanoparticles supported on a library of 3d, 4d, 5d and f metal M–N–C catalysts for the ORR.