Type Carbides Research Articles

Exploring residual stress analysis in the machining of hypoeutectic high chromium white cast iron alloys through the hole-drilling method

Abstract High chromium white cast irons (HCWCIs), ASTM A352, Type A and Class III, i.e., 25%Cr iron in as-cast condition consists of proeutectic austenite (γ-Fe), transformed martensite (α-Fe) and discontinuous Cr-rich, i.e., M7C3/ (Cr, Fe)7C3 type of carbides, which are hard and brittle in nature. Fully annealed thermal treatment was performed to improve iron’s machinability leading to fully pearlitic matrix with minor retained γ-Fe content. Eutectic (Cr, Fe)7C3 type of carbides are not affected by heat treatment processes. Resulting from corresponding manufacturing process, the magnitude and distribution of residual stresses (RSs) in as-cast and after machining were measured using hole-drilling method (HDM), as they are known to be harmful to corrosion and fatigue resistance. Furthermore, general metallurgical material characterisation was performed in as-cast and heat-treated conditions. As a result, this study revealed hardness variation, 547 and 555BHN in as-cast as compared to 327BHN in heat-treated condition. Furnace and actual cast component chemical analysis revealed a slight variation, especially between carbon (C) and chromium (Cr). Furthermore, eutectic type of carbides and precipitated secondary, i.e., (Cr, Fe)23C6 type of carbides within fully pearlitic matrix with minor amounts of retained γ-Fe were detected within the dominant matrix, i.e., pearlitic matrix in as-annealed condition. Detected magnitude and distributions of RSs on heat-treated sample resulted in higher tensile stresses in the surface and compressive in the interior as compared to sample in as-cast condition. Thus, this study was successfully in measuring RSs in as-cast and upon machining of hypoeutectic irons of HCWCI alloys using HDM.

Effect of Cr:C ratio on open three-body wear resistance of squeeze cast high chromium cast iron

A series of high chromium white cast iron (HCCI) alloys with varying Cr:C ratios were designed and fabricated through the squeeze casting process. This study investigates the effect of the Cr:C ratio on the mechanical properties, microstructure, phase diagram, and both low-stress and high-stress abrasion performance of HCCIs. Alloys with a very high Cr:C ratio exhibited better impact toughness but poorer hardness. Scanning electron microscopy (SEM) and phase diagram calculations elucidated the influence of the Cr:C ratio on microstructure, carbide volume fraction, and carbide type. Abrasion resistance was evaluated using impact abrasive wear (high-stress) and rubber-wheel (low-stress) abrasion on quartzite in open three-body wear. Comprehensive assessments under impact abrasive wear and rubber-wheel abrasive wear conditions suggest that the alloy achieves optimal abrasion resistance with a Cr:C ratio ranging from 8 to 11. Post-wear analysis reveals that surface damage varies between high-stress and low-stress conditions. The microstructure of squeeze HCCIs is significantly influenced by the Cr:C ratio, resulting in diverse operative wear mechanisms, including micro-cutting and micro-fracture. Successful adjustment of the Cr:C ratio led to the attainment of a nearly eutectic HCCIs composition suitable for squeeze casting.

Effect of rare earth Ce treatment on the microstructure and properties of 430 ferritic stainless steel bearing Sn and Cu

The effects of rare earth Ce on purifying molten steel, modifying inclusions and micro-alloying in 430 ferritic stainless-steel bearings with Sn and Cu has been studied in this paper. The results demonstrate that Ce can purify molten steel, modify inclusions, enhance the mechanical properties and improve the pitting and corrosion resistance of the experimental steel. Ce effectively purifies the molten steel, reducing the total oxygen (T. O) content to as low as 0.00086 wt.% and sulphur (S) content to 0.0020 wt.%. The transformation of inclusions in the steel follows the sequence of MnS·Al2O3 → CeAlO3 → Ce2O2S → Ce2O3 with increasing Ce content. The number of inclusions initially decreases and then increases, with the experimental steel containing 0.012 wt.% Ce showing the best cleaning effect. Additionally, Ce treatment only slightly improves the mechanical properties of the experimental steel, but significantly enhances its pitting corrosion resistance and intergranular corrosion resistance by changing the enrichment state of carbides and impurity elements at the grain boundaries. In detail, Ce can partially inhibit the precipitation of M23C6 type carbides at grain boundaries, thereby improving the intergranular corrosion resistance of the experimental steel.

Electrochemical Production of Tungsten Oxides from Wc-Co Carbide-Type Pseudo-Alloy Waste

Electrochemical research is devoted to the development of a method of processing secondary raw materials containing tungsten in the form of a pseudoalloy of the carbide type WC–Co in sulfate solutions. The target processing products are: powders of tungsten oxides of lower oxidation states, which can be reduced to metallic tungsten with lower costs. Using the methods of linear and cyclic voltammetry, it was established that the selective dissolution of the cobalt component of the pseudoalloy in the studied solutions occurs at potentials more positive than 0.2 V, carbon is removed from the working electrode at a potential > 0.8 V. At the same time, tungsten is oxidized to the higher oxide WO3. It was determined that in sulfuric acid, with an increase in its concentration from 1 to 5 mol∙dm-3, the current density decreases, which is associated with the formation of a solid surface layer of tungsten oxide on the surface of the anode, which passivates the surface. It was established experimentally that when adding 1 mol∙dm-3 of H2SO4 hexamine (C6H12N4) with a concentration of 0.9 mol∙dm-3 to a solution, it is possible to block the process of formation of a passivating film and obtain powders of tungsten oxides of lower oxidation states.

New insights into the influence mechanism of carbides on the localized corrosion of N80 carbon steel: Experiments and first-principles study

Carbides significantly influenced the corrosion behavior of N80 carbon steel. The specific types of carbides and their adsorption behavior at the interface with the steel matrix were particularly complex. This study comprehensively evaluated the impact of carbides on the localized corrosion of N80 steel using both computational and experimental techniques. The findings revealed that the predominant carbides in the steel were Fe3C, with a potential difference of approximately 65.3 mV greater than that of the steel matrix, leading to preferential dissolution of the steel matrix. The corrosion film that formed on the steel surface was loose and porous, enriched with Cl-, and insufficient to effectively prevent the penetration of corrosive media. The work function relationship between Fe3C and the steel matrix was Fe < Fe3C, and O exhibited a higher adsorption energy on the Fe surface than on the Fe3C surface. This resulted in a strong galvanic coupling corrosion effect between Fe3C and the steel matrix. Fe3C, acting as the cathodic phase in the galvanic corrosion process, accelerated the adsorption of O2 on the steel surface, which in turn led to significant dissolution of the steel matrix. This process facilitated the nucleation of pits, ultimately resulting in the formation of stable pits on the surface.

Catalyst breakthroughs in methane dry reforming: Employing machine learning for future advancements

Rising levels of atmospheric carbon dioxide (CO2) and methane (CH4) have sparked the interest of researchers in resolving this issue. Various technologies have been utilized such as dry reformation of methane (DRM), that turns these greenhouse gases (GHGs) into syngas. Numerous studies have been done in recent years to produce efficient and competitive catalysts for DRM. However, a “state of the art” review is still required due to a lack of literature on improvements and scalability of robust catalytic systems. This study aims to evaluate recent advancements in catalyst formulations, their activities, stability, and selectivity. We have discussed a variety of materials, including Metal-Organic Frameworks (MOF), a type of two-dimensional transition metal carbides and nitrides (MXene), reducible and irreducible metal oxides, transition metal oxides, zeolites, carbon, and biochar-based catalysts, which are responsible for improving the effectiveness of the DRM process. Furthermore, machine learning (ML) approaches are highlighted for their potential in catalyst design and optimization, providing increased accuracy and efficiency. This review highlights major enhancements to the DRM method, which result in higher hydrogen yield and catalyst stability. Novel catalysts have been created to tackle crucial problems including coking and sintering, which are necessary to progress commercialization. To ensure successful commercial application, future research should concentrate on finding catalysts with excellent features that are also economically viable. This study provides a significant resource for future catalyst development and promotes greater cooperation between academic and commercial communities.

Microstructure and Mechanical Properties of GH3535 Superalloy Joints Using Electron Beam Welding

To achieve low‐stress and small‐deformation welding of thin‐walled structures for the fourth‐generation nuclear power plants, GH3535 superalloy is welded to itself using electron beam welding (EBW). The microstructure and mechanical properties of the GH3535 superalloy joints are characterized by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), hardness, and tensile tests. A macro‐defect‐free GH3535 superalloy joint could be obtained using 22 mA welding beam current under 65 kV welding voltage with 300 mm min−1 welding speed. Different sub‐grain solidification morphologies are observed at the weld zone because of the influence of composition undercooling on the solidification process of the weld pool. The M6C type carbides formed in the weld zone and heat‐affected zone (HAZ) take place eutectic transformation under the action of thermal cycles. The eutectic transformation of M6C has no significant effect on the strength of HAZ, whereas this phenomenon is beneficial to hinder the dislocation movement in the weld zone, thereby promoting the tensile strength of the joint. The Vickers hardness of weld zone and HAZ are 250.6 and 252 HV0.5, remarkably lower than that of the base metal (261.2 HV0.5), due to the grain coarsening in those zones. The tensile strength of the GH3535 superalloy joint reached 791 MPa, ≈93.5% that of the base metal, with the fracture occurred in the weld zone.

Preparation of hard magnetic Co2C nanospheres as electrocatalysts for hydrogen evolution reaction

Cobalt carbide as a new type of transition metal carbides (TMACs) has received extensive attention in the field of magnetism and electrocatalysis. As one of the cobalt carbide materials, Co2C shows good hard magnetism. In this paper, we have designed a simple and efficient method to successfully prepare single-phase Co2C nanospheres. Co2C is synthesized by using Co3O4 as precursor and small molecule amino ethylenediamine as carbon source. The material exhibits excellent hard magnetic properties, with saturation magnetization up (Ms) to 32.19 emu/g and coercivity up to 1111 Oe at room temperature. Co2C also demonstrats excellent hydrogen evolution reaction performance in 1 M KOH solution. Using nickel foam as the working electrode, the overpotential of only 92 mV can reach the current density of 10 mA cm−2, and the Tafel slope is 104 mV dec−1. This provides a new idea for the further development of synthetic cobalt carbide and its composite materials.

Roles of Refractory Solutes on the Stability of Carbide and Boride Phases in Nickel Superalloys

Nickel-base superalloys contain high amounts of solutes like Cr, Mo, W, Nb, Ti, etc. These solutes promote the formation of different types of carbide and boride phases that may contain multiple elements. Researchers have mostly discussed the roles of primary elements responsible for the formation of a given carbide/boride phase, often ignoring the role of other solutes on its stability. In the present work, thermodynamic stability of carbide and boride phases in seven commercial superalloys, namely, Alloy 625, Alloy 690, Alloy 718, MAR M246, Rene 100, Udimet 710 and Nimonic 80A, has been studied using the CALPHAD based Thermo-Calc software. The aim of the study was to understand the role of different alloying elements on temperature stability and chemical compositions of equilibrium phases in superalloys. As the accuracy of CALPHAD based predictions depends upon the database used, a detailed examination of its inadequacies has also been carried out to ascertain the limitations of the predicted data. From the calculated equilibrium chemical compositions, major and minor constituents promoting the formation of carbides and borides have been identified. The individual effect of a given solute as well as the synergistic effect of two solutes on the relative thermodynamic stability of carbide/boride phases has been identified using property diagrams and isothermal sections of the temperature-composition diagrams. Most of the simulated results have been found to be consistent with the experimental data available in the literature. From a comparison of the experimental literature and the simulated data of the stable carbide and boride phases in the studied alloys, the interplay of different solutes has been deduced to define conditions under which these phases form, within the limitations of the database used. This study has helped in better understanding of general tendencies of solutes to form different carbide and boride phases in nickel-based superalloys.

Investigating the influence of post-deposition heat treatment (PDHT) on the characteristic changes in wire arc additively manufactured 410 martensitic stainless steel thin-wall structure

Obtaining the desired material characteristics of an as-deposited martensitic stainless steel (MSS) structure fabricated by wire arc additive manufacturing (WAAM) is challenging due to several factors like inhomogeneity, precipitation, phase transition, etc. This investigation elucidates the impact of post-deposition heat treatment (PDHT) on the microstructural and mechanical properties of the WAAM-processed 410 MSS thin-wall structure and compares it with the as-deposited 410 thin-wall structure. The MSS thin-wall structure consists of retained austenite (γ), delta (δ) ferrite, martensite laths and Cr-rich M23C6 type carbide. The M23C6 volume fraction increases by up to 18 %, and the γ-phase fraction reduces by up to 40 % by applying PDHT. The PDHT process significantly changed the texture from {110}<011> to {001}<110>. The PDHT process increases the dislocation density (1.974 × 10−15 m−2) than the as-deposited condition (0.924 × 10−15 m−2). The total low energy boundary (LAGB+CSL) contribution of the as-deposited sample is 19.5 %, whereas the PDHT sample demonstrated a higher fraction of low energy boundaries of 32.4 %. The PDHT sample showed a much smaller distribution of grains with an average grain size of 11 μm compared to the as-deposited condition. The overall hardness increases from 468 HV to 487 HV after PDHT compared to the as-deposited condition with lower inhomogeneity across the build direction. The mean 0.2 % proof stress, ultimate tensile stress, and elongation of the PDHT sample increased by 17 %, 5 %, and 60 %, respectively, compared to the as-deposited sample.

Effect of Ti3C2-MXene size on cell viability of human carcinoma cells

MXene nanoflakes, a new type of transition metal carbides, nitrides, and carbonitrides (named as MXene) have emerged as biocompatible transition metal structures, which illustrate desirable performance for various applications due to their unique physicochemical, and compositional virtues. MXenes are currently expanding their application from optical, chemical, electronic, and mechanical fields towards biomedical areas. In terms of biomedical applications, the biological toxicity of MXenes materials in different forms must be considered inevitably. In this paper, Ti3C2-MXene nanoflakes with different sizes have been prepared by means of wet etching method combined with powerful ultrasonication for exploring the effect in human breast carcinoma cells (MDA-MB-231 Cells) and human thyroid carcinoma cells (GLAG-66 Cells). Clinically representative MDA-MB-231 Cells and GLAG-66 Cells are selected as experimental subjects and their biotoxicities are characterized when exposed to Ti3C2-MXene nanoflakes with different sizes and concentrations. The results show that Ti3C2-MXene nanoflakes with sizes below 200 nm is almost non-toxic to MDA-MB-231 Cells and GLAG-66 Cells at low concentrations, and enhance their bioactivity and proliferation. When the nanoflake size is above 200 nm, Ti3C2-MXene has a significant inhibitory effect on the proliferation of the cells. This phenomenon may be due to the different roles of Ti3C2-MXene materials at different scales in cell proliferation as well as in complex physiological processes. This result is of great significance for material screening and design before biological experiments using Ti3C2-MXene.

Qualitative study of carbides in liquid phase sintered M3:2 high speed steel

The microstructure of liquid phase sintered M3:2 high speed steel and the effect of adding carbon and silicon on the microstructure was characterized by scanning electron microscopy, dispersive spectrometry, and X-ray diffraction. Various types of carbides were formed depending on the added carbon and/or silicon, the sintering atmosphere and the cooling rate. The microstructure of sintered M3:2 high speed steel samples in vacuum conditions without the addition of Si and graphite is composed mainly of MC and M6C carbides inside cells and primarily at cell boundaries. The M2C eutectic carbides in these samples were formed at cell boundaries and their amounts and morphology depends on the cooling rate. Sintered samples in N2 atmosphere with added carbon and silicon, M6C eutectic and M7C3 eutectic carbides were dominantly formed while carbonitrides were formed in smaller amounts.

Iridium Cluster Anchored onto Cubic Molybdenum Carbide with Strong Electronic Interactions for Robust Hydrogen Oxidation Reaction in Alkaline Medium

AbstractConstructing atomic‐scale dispersed noble metal electrocatalysts holds enormous potential toward alkaline hydrogen oxidation reactions (HOR) owing to the high intrinsic activity and atom utilization. Here, this work shows that Ir clusters anchored on different types of molybdenum carbides (Ir/α‐MoC1‐x, Ir/β‐Mo2C) with tunable electronic interactions display distinct performance in alkaline HOR. Notably, the mass activity of Ir/α‐MoC1‐x with stronger electronic interaction is roughly twice that of Ir/β‐Mo2C. Moreover, the Ir/α‐MoC1‐x has reached an impressive mass‐normalized exchange current density (j0, mass) of 320 mA mg−1metal, making the HOR properties are comparable to those recently reported excellent alkaline HOR Ir‐based electrocatalysts. Both experimental and theoretical calculations have confirmed that the strong metal‐substrate interaction of Ir/α‐MoC1‐x via interfacial Ir‐Mo bonding, leading to a significantly modulated electronic structure and optimized binding energy of H* and OH*, thereby promoting the reaction kinetics of alkaline HOR. This work highlights strong metal‐support interactions can be an effective scheme for regulating the local electronic configuration and adsorption behavior of the catalyst along with an improved intrinsic catalytic activity.

APPLICATION OF SPARK PLASMA SINTERING AS A METHOD FOR PRODUCING NEW CERAMIC MATERIALS FROM SILICON PRODUCTION WASTE

The article presents some existing methods of producing silicon carbide, forms and types of silicon carbide, various compositions and formulations, production technology. The authors proposed a new method of processing silicon production waste - microsilica by spark plasma sintering with a carbon-containing reducing agent (soot) which produces a silicon carbide compound. Studies have shown that sintered silicon carbide has improved strength properties. Thus, the possibility of application of production wastes to create new composite materials characterized by a certain complex of properties is confirmed.

Microstructures, transformation temperatures and superelastic properties of the rapidly solidified (TiZrHf)50Ni25Co10Cu15 HESMAs

In this study, the effects of the rapid solidification process on microstructures, transformation behaviors and superelastic properties of the multi-component (TiZrHf)50Ni25Co10Cu15 (at%) high-entropy shape memory alloy (HESMA) were investigated. The as-spun (TiZrHf)50Ni25Co10Cu15 fibers were prepared by a rapid solidification process. The solution-treated (TiZrHf)50Ni25Co10Cu15 alloy bulk specimen consisted of a (NiCoCu)-rich matrix, (TiZrHf)2(NiCoCu)-type phase and carbide, while the as-spun fiber specimen consisted of (TiZrHf)-rich matrix and carbide. The (TiZrHf)2(NiCoCu)-type phase is dissolved in the matrix of as-spun fibers due to the rapid solidification process. The martensitic transformation start temperature of the (TiZrHf)50Ni25Co10Cu15 alloy increased from 53.5 °C to 91.5 °C after the rapid solidification process. Both the (TiZrHf)50Ni25Co10Cu15 alloy bulk and fiber specimens showed clear superelasticity and the total superelastic recovery strain increased from 4.6 % to 5.7% after the rapid solidification process.

Effect of Ce on Inclusions and Precipitates in 10Cr5MoV Steel and the Microscopic Behavior of Solid Solution Ce in Steel

In this article, the effects of Ce (0–120 ppm) on inclusions and precipitates in industrially produced CO2/H2S‐resistant 10Cr5MoVCe special oil well pipe steel and the microscopic behavior of Ce solid solution in steel were systematically studied by scanning electron microscopy, transmission electron microscopy, electrolysis separation of nonaqueous mixed solutions, and first‐principles calculations. After adding Ce to 10Cr5MoV steel the inclusions changed from chain‐like Al2O3 inclusions to polygonal Ce–O–S–Al–Ca complex inclusions and spheroidal Ce2O3, CeAlO3, Ce2O2S, and CeS inclusions. When the total Ce content was 25–120 ppm, the solid solution Ce content was maintained at about 20% of the total Ce content. The Ce had no significant influences on the types of chromium carbide precipitates, and the chromium carbide precipitates of all tested steels were Cr23C7 and Cr7C3. However, with the increase of Ce, the content of Cr23C7 and Cr7C3 precipitates decreased slightly, from 1.27% without Ce to 1.18% when Ce was 120 ppm. The first‐principles calculation results show that there was strong interaction between Fe, Ce, and Cr. Ce enhanced the interaction force between the Fe and Cr atoms, and improved the stability of the system, which facilitated the solid solution of Cr in the Fe–Cr system.

Experiment and mechanism investigation on the effect of deep cryogenic treatment on residual stress and machining deformation of hydrogen-resistant steel

Hydrogen resistant steel is widely used in various fields due to its numerous advantages, including high strength, toughness and excellent corrosion resistance. However, the presence of initial residual stress in the material is a significant factor contributing to machining deformation. To mitigate this problem, the contour method was used to determine the initial residual stress for various aging parameters. As a result, a set of optimal cryogenic treatment parameters (350 °C 2 h, −130 °C 10 h, 350 °C 2 h) was proposed to effectively reduce the initial residual stress. The results showed that under the optimal cryogenic treatment parameters, the residual stress reduction effect was most significant, with a value of 189 MPa. Compared to no aging treatment, the residual stress was reduced by 54.2 %. The effect of deep cryogenic treatment on the microstructure of hydrogen resistant steel materials was investigated by TEM. Compared to no aging treatment, the average dislocation density decreased by 51.5 % after treatment with the optimal cryogenic treatment parameter. In addition, the lattice spacing was reduced to 0.246 nm after deep cryogenic treatment, and two types of carbides were precipitated, i.e., spherical carbides (with a diameter of 24 nm) and rod carbides (with a length of 15 nm). The changes in grain size of the material after deep cryogenic treatment were further investigated by EBSD. The number of grains increased by 38.5 % after cryogenic treatment compared to no treatment. In addition, it was verified by non-contact material removal experiments that deep cryogenic treatment could reduce the machining distortion of thin-walled parts. Finally, for thin-walled parts used in engineering, a deep cryogenic treatment was interspersed during machining, resulting in a significant reduction in the overall deformation of the workpiece.

Effects of Hf and C on microstructure and mechanical properties of Re0.1HfxTa1.6W0.4(TaC)y refractory medium-entropy alloy

The trade-off between high-temperature strength and room-temperature ductility represents a critical concern for practical application of refractory high-entropy alloys (RHEAs). Here, a set of five Re0.1HfxTa1.6W0.4(TaC)y refractory medium-entropy alloys (RMEAs) were fabricated using the vacuum arc melting technique, and the effect of Hf and C on the microstructures and mechanical properties of these alloys was investigated. These RMEAs exhibit excellent high-temperature strength and favorable plasticity at room-temperature. The microstructures of the Re0.1HfxTa1.6W0.4(TaC)y alloys are hypoeutectic or eutectic structures, consisting of BCC solid solution and primary and secondary carbides. The carbides can be classified into two types: M2C and MC. Hf and C have an important influence on the grain size, carbide type and spatial configuration of the alloy, and in turn, influence the mechanical properties of the alloy. For instance, the content of MC-type carbides is proportional to the addition of Hf element, whereby a higher proportion of Hf results in reduced plasticity at room-temperature and enhanced softening resistance at elevated temperatures in the alloy. The carbides and BCC matrix exhibit synergistic strengthening behavior. The ultimate compressive strength of the five Re0.1HfxTa1.6W0.4(TaC)y alloys at 1450 °C is >950 MPa, while maintaining a fracture strain exceeding 11% at room-temperature. Notably, the Re0.1Hf0.1Ta1.6W0.4(TaC)0.25 alloy demonstrates a compressive strength of 1110 MPa at 1450 °C, which is 2.3 times greater than that of the NbMoTaW alloy at 1400 °C. Additionally, the fracture strain of the Re0.1Hf0.1Ta1.6W0.4(TaC)0.25 alloy at room-temperature is 16.9%, which is 8 times higher than that of the NbMoTaW alloy. The Re0.1HfxTa1.6W0.4(TaC)y alloy exhibit excellent mechanical properties at both room and high temperatures, making it a potential candidate for applications in fields that require high strength at ultra-high temperatures.

Effect of nano-SiC on microstructure evolution and enhanced high wear resistance mechanism of laser surface alloyed M42 high-speed steel

M42 high-speed steel is one of the main materials for preparing bimetallic band saw parts. In this paper, nano-SiC particles of different densities (0–1.00 mg/mm2) were precoated on the surface of M42 high-speed steel samples, then, the samples were prepared by laser alloying. The matching relationship between the quantity, size, and type of martensite and MxCy carbides in laser alloyed samples play a decisive role in improving wear resistance. It is found that under the optimized particle density of 0.75 mg/mm2, compared with M42 high-speed steel, the hardness was increased by 50%, the wear rate decreased by 84.7%. The matching relationship between Martensite and MxCy carbides formed by laser alloying of nano-SiC particles on the improvement of wear resistance was elucidated.

Effect of Carbides on Thermos-Plastic and Crack Initiation and Expansion of High-Carbon Chromium-Bearing Steel Castings

The bearing steel’s high-temperature brittle zone (1250 °C–1100 °C), second brittle zone (1100 °C–950 °C), and low-temperature brittle zone (800 °C–600 °C) were determined by the reduction in area and true fracture toughness. The crack sensitivity was strongest at temperatures of 1200 °C, 1000 °C, and 600 °C, respectively. Various experimental and computational methods were used to establish the phase type, microstructure, size, and mechanical properties of carbides in bearing steel. The critical conditions for crack initiation in the matrix (FCC-Fe, FCC-Fe, and BCC-Fe)/carbides (striped Fe0.875Cr0.125C, netted Fe2.36Cr0.64C, and spherical Fe5.25Cr1.75C3) were also investigated. The values for the high-temperature brittle zone, the second brittle zone, and the low-temperature brittle zone were 13.85 MPa and 8.21 × 10−3, 4.64 MPa and 6.52 × 10−3, and 17.86 MPa and 1.86 × 10−2, respectively. These were calculated using Eshelby’s theory and ABAQUS 2021 version software. The ability of the three carbides to cause crack propagation was measured quantitatively by energy diffusion: M3C &gt; MC &gt; M7C3. This study analyzed the mechanism of carbide precipitation on the formation of high-temperature cracks in bearing steel casting. It also provided the critical conditions for carbide/matrix interface cracks in bearing steel continuous casting, thus providing effective support for improving the quality of bearing steel casting.