A study was conducted to determine if the presence of airsacculitis in broiler chickens contributes to loss of saleable yield, lack of uniformity, fecal contamination, processing errors, and increases in populations of pathogenic and indicator bacteria. In a commercial processing facility, groups of carcasses from airsacculitis (AS)-positive (ASP) and airsacculitis-negative (ASN) flocks were selected from the line and weighed, evaluated for cut or torn areas on the digestive tracts, and assessed for Campylobacter and Escherichia coli counts. Additionally, fecal contamination was monitored and recorded. The presence of AS reduced (P < or = 0.05) carcass weight averages in two of five repetitions. Although not significantly different in repetitions 1, 4, and 5, the means were higher for ASN flocks. The net loss averaged over five repetitions was 84 g/carcass, equating to a loss of 14,686.9 k (32,379 lb) of chicken meat for one growout house per year as the result of AS infection. ASP carcasses had higher (P < or = 0.05) fecal contamination in four of five repetitions. The number of total digestive tract cuts or tears were much higher on ASP carcasses at 42, 49, 37, 60, and 59% as compared to 14, 12, 17, 24, and 16% for ASN carcasses in repetitions 1 to 5, respectively. In three of the five replications, the presence of AS in the flocks increased (P < or = 0.05) the number of Campylobacter recovered from broiler carcasses. Hence, there appears to be a relationship between the presence of AS and Campylobacter-positive carcasses. Escherichia coli counts for ASP flocks were significantly higher than ASN flocks in repetitions 1 and 3. In repetition 5, E. coli numbers were significantly lower for the AS flock. These data differ from previous unpublished data from two separate pilot studies that demonstrated that E. coli counts for ASP flocks are significantly higher than ASN flocks. This difference may be attributed to the fact that in the pilot studies visibly infected carcasses were sampled, and in this study healthy birds that had passed inspection were sampled within an ASP flock. Because flocks of chickens showing signs of AS have lower weights, more fecal contamination, more processing errors, and higher levels of Campylobacter spp., broiler companies should emphasize control of AS in the flocks as a means of preventing subsequent food-borne bacterial infection.