ABSTRACT Phosphogypsum is a waste by-product of phosphate fertilizer production. It contains calcium sulfate (CaSO4.xH2O), which can be decomposed to produce calcium oxide (CaO) and sulfur dioxide (SO2). Steam calcination is a process that uses steam to decompose CaSO4. This study represents the first comprehensive investigation of steam calcination applied to phosphogypsum, comparing its performance to pure CaSO4 at various temperatures (1050–1200 °C) and steam molar ratios (0, 4%, and 30%). The results showed that steam calcination can significantly lower the calcination temperature of both CaSO4 and phosphogypsum. The presence of steam can significantly accelerate the decomposition reaction of pure CaSO4 and phosphogypsum when compared to decomposition in nitrogen or air. It was found that the decomposition reaction in steam follows the contracting cylinder reaction model in the case of CaSO4 and the first-order reaction model for the phosphogypsum. Additionally, the activation energy for the steam calcination of CaSO4 and phosphogypsum were found to be 421.2 kJ/mol and 418.6 kJ/mol, respectively, which are lower than the activation energy for the calcination in oxyfuel combustion products (O2, CO2, SO2, and H2O gases) 531.4 kJ/mol demonstrating its potential for enhanced energy efficiency. As a result, steam calcination emerges as a promising sustainable solution for valorizing phosphogypsum while reducing energy consumption and greenhouse gas emissions.
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