The microstructure and hydrogen embrittlement sensitivity of two X65 pipeline steels at different t8/5 (the time required to cool from 800 °C to 500 °C) were investigated employing thermal simulation. With the increase of t8/5 for both steels, the martensite transferred to acicular ferrite (AF) and bainite, and further converts to bainite and martensite/austenite (M/A) constituents. Elongated polygonal Mn–Nb–S inclusions appear in steel A, which are easy to fall off and the hydrogen embrittlement sensitivity is thus increased. However, spherical Al–Ca–Nb–N–O–S inclusions appear in steel B, which can promote nucleation of AF, thus obtaining lower hydrogen embrittlement sensitivity under lower t8/5.
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