Boron Nitride Research Articles

Ultraflat Cu(111) foils by surface acoustic wave-assisted annealing

Ultraflat metal foils are essential for semiconductor nanoelectronics applications and nanomaterial epitaxial growth. Numerous efforts have been devoted to metal surface engineering studies in the past decades. However, various challenges persist, including size limitations, polishing non-uniformities, and undesired contaminants. Thus, further exploration of advanced metal surface treatment techniques is essential. Here, we report a physical strategy that utilizes surface acoustic wave assisted annealing to flatten metal foils by eliminating the surface steps, eventually transforming commercial rough metal foils into ultraflat substrates. Large-area, high-quality, smooth 2D materials, including graphene and hexagonal boron nitride (hBN), were successfully grown on the resulting flat metal substrates. Further investigation into the oxidation of 2D-material-coated metal foils, both rough and flat, revealed that the hBN-coated flat metal foil exhibits enhanced anti-corrosion properties. Molecular dynamics simulations and density functional theory validate our experimental observations.

Transferrable GaN-based Micro-LED heterostructures grown on h-BN for optogenetic applications

Individually transferrable GaN-based MQWs micro-LED structures grown on two-dimensional (2D) hexagonal boron nitride (h-BN) have been demonstrated. Different sizes (60 × 30 µm, 60 × 60 µm, 90 × 60 µm and 90 × 90 µm) of GaN-based LED heterostructures on layered h-BN were grown on dielectric SiN patterned sapphire substrates using Metal Organic Vapor Phase Epitaxy (MOVPE). Scanning electron microscope (SEM) images show micro-LEDs were grown with high selectivity within the mask opening areas. Consistent MQWs emission from micro-LEDs was observed at 452 ± 2 nm by cathodoluminescence (CL) spectroscopy for all micro-LED sizes. The structural and optical quality were similar to the GaN-based-LEDs grown on unpatterned substrates. In addition, we have successfully demonstrated the lift-off and transfer of individual micro-LEDs to arbitrary flexible templates using a transfer printing machine, which can be addressed by full front-end process. These studies highlight the role of combination of van der Waals (vdW) epitaxy and selective area growth (SAG) in facilitating the direct realization of dimensionally defined III-Nitride micro-LED structures and the mechanical release and transfer of these micro-LEDs to templates suitable for flexible display and optogenetics applications.

Hexagonal boron nitride fibers as ideal catalytic support to experimentally measure the distinct activity of Pt nanoparticles in CO2 hydrogenation

Catalytic studies aim to design new catalysts to eliminate unwanted by-products and obtain 100 % selectivity for the preferred target product without losing activity. For this purpose, understanding the role of each component building up the catalyst is essential. However, determining the intrinsic catalytic activity of pure metals, especially precious metals in the CO2 hydrogenation reaction under ambient conditions is complex. This is because the catalyst supports used thus far always influence the catalytic process either directly or indirectly due to interface formation that modifies the electronic and morphological structure of the metals. Even SiO2, regarded as inert shows some activity owing to the hydroxyl groups on its surface. In this work, we propose chemically inert and defect-free hexagonal boron-nitride fibers (BNF) synthesized via a co-precipitation method with wide band gap and robust covalent bonds as an uncommon reference catalyst support to evaluate the catalytic activity of size-controlled Pt nanoparticles (4.7 ± 0.6 nm) in the hydrogenation of CO2. The fibers alone show no catalytic activity; however, Pt/BNF exhibited low but notable activity of 377 nmol/g at 400 °C and the catalyst can achieve nearly 100 % CO selectivity. X-ray photoelectron spectroscopy, transmission electron microscopy, and diffuse reflectance infrared Fourier transform spectroscopy measurements were used to indicate that hexagonal boron-nitride affects neither the metal nanoparticles nor the reaction itself; the measured catalytic activity stems from the activity of Pt deposites without the effect of the support, as they were alone. CO vibration spectroscopy studies suggest that due to the lack of substrate-metal interaction, Pt nanoparticles adopt an ideal spherical structure, resulting in several low coordination sites capable of CO2 conversion. Thus, BNF is proposed in the present article to be used as a reference catalyst support material. It can be efficiently used in investigations involving the proposed metal and reaction or under varying conditions with different metal nanoparticles and reaction systems.

Microchannels-enabled Vertical Alignment of Hexagonal Boron Nitride in Silicone Rubber Composites to Achieve High Through-plane Thermal Conductivity

Hexagonal boron nitride (h-BN) with high vertical alignment in polymer composites is necessary to improve through-plane thermal conductivity (TC) for thermal management applications. However, how to achieve simple, efficient and precise control of h-BN vertical alignment in polymer composites remains a challenge. Herein, a novel concept of inducing vertical alignment of h-BN in silicone rubber (SR) composites via controlling flow patterns in specially designed microchannels was proposed. The extremely strong elongational and shear stresses provided by the narrow section of the microchannels induced h-BN to align perpendicular to the flow direction. In the subsequent channel, the weak shear stress manipulated h-BN to form a ladder structure in the SR composites, including the vertical core layer and horizontal skin layer. Such ladder structure not only improved the through-plane TC of SR composite but also prevented overheating in the face of local heat sources. Moreover, the obtained SR composites exhibit a through-plane TC of 5.08 W/mK at 34.3 vol % h-BN loading when the horizontal skin layer was removed, indicating excellent heat transfer efficiency for thermal management application. We believe that this work would strengthen both scientific and technological cognition of the filler alignment during polymer composites processing.

Integration of metal co-dopted cysteine builted in porous covalent organic framework (COF) decorated 2D hexagonal boron nitride (h-BN) for multi-functional smart coatings

Advanced multi-functional epoxy coating with physical barrier/shielding against corrosive species, self-repairing-capability/active anti-corrosive behavior, abrasion resistance, and thermomechanical durability was established in this study. For this purpose, zinc/l-cysteine (ZC) inbuilt pH-sensitive covalent organic framework (COF) decorated two dimensional (2D) layered amino-functionalized (Si) oxidized hexagonal boron nitride (ZC-COF-Si-Oh-BN) container was prepared. Different analyses such as FT-IR, XRD, BET, XPS, TGA, TEM, and FE-SEM were utilized to evaluate the synthesized containers and pristine materials. To figure out the function of entry of the ZC-COF-Si-Oh-BN container into the epoxy coating (EC/ZC-COF-Si-Oh-BN), the EIS, salt spray (SS), cathodic disbondement (CD), pull-off adhesion, Taber abrasion, and dynamic mechanical thermal analysis (DMTA) tests were employed. The results revealed that the introduction of the ZC-COF-Si-Oh-BN container into the neat epoxy polyamide coating (EC) improved the physical barrier protection with a value of log |Z| 10mHz equal to 10.22 even after too long soaking time of 112 days in the saline solution (3.5 wt% of sodium chloride), and recovery-capability/active anti-corrosive behavior with 20.6 % healing degree after 7 h of soaking time. The abrasion weight loss for the EC and EC/ZC-COF-Si-Oh-BN coatings after 2000 abrasion cycles was about 4.8, and 4.1 mg, respectively, with 14.5 % improvement in abrasion resistance.

ModulatioAn of Hybrid Plasmon Phonon Polaritons Mode in Circular Cylindrical Three-Layer Graphene Waveguide

In this present research article, we have investigated analytically the characteristics of the fundamental mode of hybrid surface plasmon phonon polariton (HSPPhPs) mode in a circular cylindrical three-layer graphene (CTLG) waveguide structure. The dispersion equation of HSPPhPs is derived by using Maxwell’s equations and continuity conditions of tangential components of electric and magnetic fields in cylindrical geometry. The dispersion curve has been illustrated and thoroughly examined in relation to the effects of temperature and chemical potential (μc) of graphene, as well as variations in the thickness of silicon dioxide (SiO2) and hexagonal boron nitride (hBN) layers, and found that in the presence of hBN, the effective mode index exhibits hyperbolic behavior with wave number. Up to the first Reststrahlen band (∼830.57cm⁻¹), it varies slightly with graphene temperature; increasing graphene's (μc) lowers the index, while a thicker hBN layer reduces it, whereas the index increases with SiO₂ layer thickness. Also, we looked at how the CTLG waveguide structure is affected by the electric field distribution, phase speed, and propagation length.

Surface enhanced Raman scattering-based sensing and ultrafast nonlinear optical properties of silver-hexagonal boron nitride nanocomposites achieved by femtosecond laser ablation

This study investigated the surface-enhanced Raman spectroscopy (SERS) properties and nonlinear optical (NLO) behavior of silver nanoparticles (Ag NPs) decorated hexagonal boron nitride (hBN) nanocomposites. Although Ag NPs are known for their excellent plasmonic properties, their susceptibility to oxidation in ambient conditions significantly reduces SERS activity. To overcome this, a femtosecond laser-assisted single-step novel approach is developed for synthesizing hybrid Ag-hBN nanocomposites via ablating Ag target in a solution of exfoliated hBN nanosheets, forming uniformly embedded Ag NPs on hBN nanosheets. The morphological characteristics and elemental compositions were validated by field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), and energy dispersive X-ray spectroscopy (EDS). TEM analysis revealed that Ag NPs averaged 15 nm in size, while hBN nanosheets had lateral dimensions of approximately 250 nm. The SERS activity of the prepared nanocomposites was investigated using dye and explosive molecules, achieving detection sensitivities of 1 μM and 100 μM, respectively, with high reproducibility. These detection sensitivities are significant as they demonstrate the potential of the Ag-hBN nanocomposites for sensitive and reliable detection of trace amounts of analytes. Notably, the Ag-hBN nanocomposites showed enhanced SERS activity compared to pure Ag NPs, with a 2.5-fold improvement for Nile blue, 3.6-fold for methylene blue, and 2.4-fold for RDX. The current study also demonstrates that hBN prevents Ag NPs’ oxidation and preserves the SERS functionality even at elevated temperatures. Furthermore, the NLO properties of the nanocomposites were investigated using the standard Z-scan technique, revealing two-photon and three-photon absorption coefficients of 3 × 10−4 cm/GW and 6.5 × 10−5 cm3/GW2, respectively. The findings highlight the potential of Ag-hBN nanocomposites to enhance SERS and NLO devices, enabling future applications in sensing and photonics.

Rheology and Processing of High-Strength Liquid Crystal Polymer Reinforced Thermoplastic Composite Materials

Liquid crystal polymer (LCP) composites are presented as lightweight, high-strength, thermoplastic composites. Fumed silica (FS), carbon black (CB), carbon nanostructures (CNS), and boron nitride (BN) added to the polyphenylene sulfide (PPS) increased the viscosity ratio of the PPS to the LCP. PPS filled with 5 wt.% FS was used to optimize injection molding conditions and had a viscosity ratio ranging from 2 to 13. Increasing fill time to 5 s brought about the highest tensile strength of 99 MPa and modulus of 12.5 GPa, while the tool and melt temperatures imparted no significant effect. Mechanical and thermal properties of select LCP materials processed using molding conditions optimized for the experimental materials are presented. Mechanical properties in the crossflow direction were lower than in the flow direction, which could be overcome with tool design and placement of valve gates to tailor the flow patterns. BN filled composites increased the thermal conductivity to a value of 0.26 W/mK at 16 wt.% loading.

A polysulfides adsorption strategy through cation-anion interactions for achieving high-safety lithium-sulfur batteries in multiple scenarios

The widespread application of lithium-sulfur batteries (LSBs) is hindered by challenges such as the shuttle effect of polysulfides (LiPSs), slow reaction kinetics, and fire safety concerns. In this study, surface-functionalized boron nitride nanosheets (ChBN) are prepared and employed as functional separator coatings, enabling multiple application scenarios of LSBs. Specifically, a creative strategy of cation-anion interactions is constructed through the strong chemisorption of N+ on the ChBN surface to Sn- in LiPSs. In addition, the boron nitride and N+ showed synergistic effects on adsorption-catalysis, further facilitating the rapid and sufficient deposition of Li2S. The prepared LSBs with ChBN + SP/PP separators exhibit excellent cycle stability (an ultralow capacity degradation of 0.034 % per cycle over 500 cycles at 2C). These LSBs are available over a wide temperature range of −20 to 60 °C, offering a capacity of 1208 mA h/g at 60 °C and 919 mA h/g at −20 °C. Furthermore, the presence of ChBN effectively improves the fire-safety of pouch batteries through the condensed-phase flame retardant mechanism. This simple fabrication process of ChBN is effective and favorable for large-scale manufacturing, which provides a feasible method for the development of high-safety LSBs.

High pressure and high temperature synthesis of a new boron carbide phase

The dense boron carbide (B-C) phases with diamond structure are predicted to be superhard, with hardness close to that of a cubic boron nitride (c-BN). At ambient conditions, graphite-like BC3 is well characterized, firstly reported by Kouvetakis et al. In this work, we have synthesized a new B-C phase from the graphite-like BC3 in a laser-heated diamond anvil cell. Interestingly, this phase could be recoverable to ambient pressure due to dynamic stabilities. The Raman spectrum and X-ray diffraction patterns give the possible structure of this new phase.

Performance of sandwich type fire-resistant flexible composite phase change material PEE@EBF for battery thermal management and runaway protection

To mitigate the risks of overheating and thermal runaway in lithium-ion batteries, this study proposes a novel sandwich-type fire-resistant flexible composite phase change material (CPCM), referred to as PEE@EBF. The core material (PEE) was created by melt-blending paraffin wax (PW), expanded graphite (EG), and ethylene–vinyl acetate copolymer (EVA). The outer layer, a fire-resistant coating (EBF), was applied to the surface of PEE and consists of epoxy resin (EP), boron nitride (BN), and the composite flame retardant (CFR). Test results demonstrated that PEE@EBF maintained structural integrity, exhibiting no significant deformation or leakage after being heated at 80 °C for 5 h. PEE@EBF also displayed a high latent heat of 166.6 J/g, thermal conductivity of 0.8 W/(m∙K), and excellent electrical insulation properties. Furthermore, it achieved a UL94 V-0 flame retardant rating, with notable reductions in peak heat release rate (PHRR) and peak smoke production rate (PSPR) by 67.8 % and 81.8 %, respectively. During long-term cycling at 4C, the peak temperature (PT) and maximum temperature difference (MTD) of batteries in the module incorporating PEE@EBF were reduced by 11.8 °C and 4 °C, respectively, compared to natural convection cooling. In addition, the heat generated during the battery thermal runaway was efficiently absorbed and transferred by PEE@EBF, delaying the irreversible thermal runaway process by 633 s. This indicated that the sandwich-type PEE@EBF was suitable for thermal management and fire protection in lithium-ion batteries or energy storage devices.

Development of two-layer whisker-reinforced PcBN materials for cutting tool applications

This study investigates the polycrystalline cubic boron nitride (PcBN) tool materials with a TiN-Zr based binder without additives (BTZ base material) and with whisker additives (SiCw, Al2O3w, Mg2B2O5w) obtained via high-pressure high-temperature (HPHT) sintering at 7.7 GPa and 2000 °C. The whiskers reinforced composite compacts were produced both in one- and two-layer (sandwich-type) forms. The phase composition, microstructure, physical-mechanical properties and cutting performance of the composite compacts were analysed. The results demonstrate that reinforcing with SiCw leads to the formation of BTZ+SiCw composites with a homogeneous microstructure, high hardness, and Young's modulus, enabling the manufacture of one-layer cutting inserts with an extended tool life of up to 11 min when turning Inconel 718 alloy. Similarly, the BTZ+Al2O3w one-layer material, despite exhibiting slightly lower hardness compared to BTZ+SiCw, still displayed satisfactory wear resistance with a tool life of up to 7 min. Notably, the two-layer (sandwich type) s1: BTZ+SiCw/BTZ+Al2O3w composite cutting inserts exhibited the highest durability, with a tool life of up to 13 min when tested on the SiCw-reinforced side and 8 min on the Al2O3w-reinforced side. In contrast, the BTZ+Mg2B2O5w composite was found unsuitable as a working tool component but shows promise as a substrate layer in two-layer configurations. The study indicates the potential for further development of whisker-reinforced two-layer composite PcBN materials to enhance tool performance and longevity.

Carbon defect induced electron transfer promotes electrocatalytic activation of molecular oxygen to selectively generate singlet oxygen for pollutants removal

This study explored the design of heterojunctions incorporating defective graphene and boron nitride (BN) to activate molecular oxygen (O₂) and degrade sulfamethoxazole (SMX) by establishing efficient electron transport channels. These heterojunction catalysts, designed using theoretical predictions, were synthesized by controlling carbon defect concentration and pyrolysis temperature. The optimized GBN cathode achieved a maximum SMX degradation rate of 0.0252min⁻¹, with a total organic carbon (TOC) removal efficiency of 47.31%. Singlet oxygen (¹O₂) was identified as the primary reactive oxygen species, exhibiting a generation rate of 18.66μMmin⁻¹ and contributing 93.5% to SMX degradation. Results demonstrated that an optimal defect concentration enhances electron transfer, promoting the 2-electron reduction of O₂ to H₂O₂ and facilitating further H₂O₂ activation, thereby accelerating SMX degradation. This work advances the development of non-metallic cathodic catalysts and provides valuable insights into electrochemical degradation mechanisms for organic pollutants.

A comparative DFT study of beryllium oxide (Be12O12) and boron nitride (B12N12) nanocages as potent drug delivery systems for allopurinol drug

A comparative DFT study of beryllium oxide (Be12O12) and boron nitride (B12N12) nanocages as potent drug delivery systems for allopurinol drug

A high-performance boron nitride nanocomposite coating with enhanced anticorrosion and flame retardant properties for aerospace applications

The efficiency of impermeable, two-dimensional material-infused nanocomposites in preventing metal corrosion is becoming more widely acknowledged. The remarkable chemical and thermal durability of 3-(2-aminomethylamino)butyltrimethoxysilane (AMBMS)-functionalized hexagonal boron nitride (BN) sets it apart from others. This study looks into adding more graphitic carbon nitride (GCN) and functionalized BN to the polymer to make it more resistant to corrosion and fire. Electrochemical methods were used on aluminum substrates to evaluate the performance of the proposed polyurethane (PU)/functionalized BN/GCN coating in a 3.5 wt% NaCl solution. After 800 h of exposure, Electrochemical Impedance Spectroscopy (EIS) indicated a coating resistance of 1.15 × 109 Ω.cm2, indicating significant increases in corrosion resistance. The protection efficiency of the composite coating was calculated to be 99.9 %. Furthermore, the coating exhibited an angle of contact with water of 163°, indicating its exceptional water repellency. The PU/functionalized BN/GCN composite had a much lower peak heat release rate than pure PU, which means it is better at keeping flames from spreading. These enhancements contribute to improved safety in potential applications. This durability is particularly important for aerospace applications, where long-term performance is critical. In short, the addition of functionalized BN/GCN to PU coatings significantly enhances the material’s mechanical, flame retardant, and corrosion resistance qualities, making it ideal for use in harsh environments such as aerospace.

Fabrication of Surface-carbonated Boron Nitride Nanosheets and Their Application as Water-based Lubrication Additives

As a typical two-dimensional layered material, hexagonal boron nitride nanosheets (BNNSs) have high mechanical strength, good conductivity, and excellent lubrication performance, which have great potential as solid nano lubricant additives in tribology. When BNNS is used as a water-based or oil-based lubricant additive, its inherent chemical inertness and poor dispersion stability make it difficult to achieve optimal anti-friction and anti-wear performance. In this paper, a simple and efficient preparation method for obtaining hexagonal boron nitride nanosheets (C-HPC-BNNSs) with surface carbonization modification and excellent dispersion stability in water-based lubricants was proposed. Using hydroxypropyl cellulose (HPC) as a modifier, a wet ball milling process combined with high-temperature carbonization treatment effectively reduced the thickness of BNNSs while uniformly modifying N-doped carbon layers on the surface of the nanosheets. Benefit from the smaller layer thickness of C-HPC-BNNSs, they exhibit excellent dispersion stability in the water-glycol solution and can maintain no significant agglomeration behavior for up to 30 days, which is the basis for the excellent lubrication performance of lubricant systems. In addition, the N-doped carbon layer modified on the surface is beneficial for enhancing the hydrophilicity of BNNSs and synergistically enhances the tribological properties of the material with BNNSs. The test results of the four-ball friction tester show that compared with the pure water-glycol solution and the water-glycol system with added C-HPC-BNNSs, the friction coefficient (COF) and wear volume of the system with added C-HPC-BNNSs could be as low as 0.095 and 1.99 × 10-4 mm3, respectively. This work has positive significance for the preparation, surface modification, and tribological application expansion of two-dimensional layered material BNNSs, which is conducive to further understanding the relationship between.

Defect Engineering of Anchored on F-Doped BNNR Surface to Enhance Low-Frequency Microwave Absorption and Achieve Exceptional Thermal Conductivity Properties

The growing demand for AI and smart computing drives the development of compact, lightweight electronic products to mitigate electromagnetic wave (EMW) pollution and thermal management issues. This necessitates materials with enhanced microwave absorption (MA) and optimal thermal conductivity (TC). Herein, we designed and synthesized fluorinated boron nitride nanorods (F-BNNRs) in a single step via plasma ball milling. Ammonium fluoride (NH₄F) served as the fluorinating agent for hexagonal boron nitride nanorods (h-BNNRs). F-BNNR3, with a NH₄F to h-BNNR ratio of 10:1 and 5.84% fluorine (F) content, exhibits excellent MA, achieving a minimum reflection loss (RLmin) of -68.56 dB at 5.14 GHz with a thickness of 4.32 mm. It also displays a broad MA frequency range (4.6–6.1 GHz, 15.4–17.2 GHz) with significant RL < -10 dB. Additionally, a 0.09 wt% F-BNNR3 solution achieves a thermal conductivity (TC) of 0.95 W·m⁻1K⁻1, 134% higher than that of a 0.09 wt% h-BNNR dispersion fluid. Following a post-static treatment, F-BNNR3 attains a TC of 0.86 W·m⁻1K⁻1, 118% higher than that of h-BNNR. The incorporation of F into h-BNNRs significantly enhances MA and TC performance, addressing EMW pollution and thermal management challenges in advanced communication technologies utilizing nanofluids.

Switch PMS activation pathway from free radical to non-radical by introducing hexagonal boron nitride in supported CoFe2O4: The role of lattice oxygen and PMS adsorption

Switch PMS activation pathway from free radical to non-radical by introducing hexagonal boron nitride in supported CoFe2O4: The role of lattice oxygen and PMS adsorption

Manufacturing of Thermoset Polyimide Composites by Laser Sintering

Selective Laser Sintering (SLS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the computer-aided design (CAD) model. SLS generally uses thermoplastic polymeric powders such as polyamides. The resultant 3D-printed objects are often weaker in their strength compared to traditionally processed materials, due to their higher porosity. This paper described the process development of using melt-processable imide oligomers terminated with reactive 4-phenylethynylphthalic anhydride (4-PEPA) to conduct laser sintering (LS). The first successful 3D-printing of high temperature RTM370 thermoset polyimide carbon fiber composite was further post-cured to promote additional crosslinking for achieving higher temperature (Tg = 370°C) capability. Another novel imide oligomer, RTM385-SLS, formulated with a complex melt viscosity [h*] of ~104-105 poise is also suitable for LS. RTM385-SLS resin powder was mixed with 20-25% of hexagonal boron nitride (h-BN) and subjected to LS to print out “Green” specimens which could be further post-cured to afford a thermally conductive but electrically insulating composites with high Tg of 385°C. The cured composite specimens were then subjected to mechanical testing, thermal conductivity and porosity evaluation as well as SEM characterization.

Effect of surface modification of boron nitride nanosheets by titanate coupling agent on properties of epoxy resin

Effect of surface modification of boron nitride nanosheets by titanate coupling agent on properties of epoxy resin