Measuring linear displacement and rotation in robotic joints is vital for end effector positioning and producing the desired trajectory. The output pulse produced by driver system may not be completely converted into rotary motion of the stepper motor due to elevated loading conditions. This necessitates the gauging of stage traverse taking into consideration the effects of minor plays, guide screw pitch non uniformity, ill responses to pulses provided by the driver etc.The current paper presents a technique of measuring the errors occurring in displacement of a ball screw driven linear stage using a draw wire sensor (DW sensor) mounted on a stationary platform. The procedure involves proper design of mounting platform, ensuring orthogonal orientation of the sensor body, wire straightness check in both perpendicular planes and fabrication of wire fixtures. The output pulses from the DW sensor are acquired through NI Labview software using NI USB 6225 Data acquisition system. A mechanical dial gauge with 1 µm resolution and a laser displacement sensor is used to cross verify the obtained data. The results are then used to study the positioning accuracy of the developed 4 axis robotic arm.