The synthesis and application of partly sulfonated polybutadiene-block-poly(ethylene glycol) copolymers as a new class of stabilizers for emulsion polymerizations is reported. These stabilizers combine all known stabilization mechanisms - electrostatic, steric, and electrosteric - together with the ability to participate in radical polymerization in a single molecule. It was found that the kind of initiator has a strong influence on the latex properties. Due to the polyelectrolyte nature of the new stabilizers, nonionic water-soluble poly(ethylene glycol) azo-initiators lead to smaller particles and less coagulum compared to water-soluble ionic initiators. The investigations surprisingly revealed that the poly(ethylene glycol)- azo-initiators accumulate in the small-particle-size fraction due to side reactions leading to their incorporation. The efficiency of the new stabilizers in a radical emulsion polymerization of styrene is highest if the degree of sulfonation is between 20 and 40%. Compared to low molecular weight stabilizers like sodium dodecylsulfate, the reactive block copolymer stabilizers are much more efficient especially at stabilizer concentrations below 0.1% relative to the mass of monomer. The almost complete covalent binding of the reactive polymeric stabilizers to the particles is proved by a combination of ultrafiltration, elemental analysis, GPC, and FT-IR investigations.
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