Poly Lactic Acid Blends Research Articles

Preparation of green biodegradable lactic acid-based flame-retardant plasticizer for simultaneously enhancing flexibility, flame retardancy, and smoke-suppression of poly(lactic acid)

Conventional petroleum-based plasticizers not only exhibit reproductive toxicity and non-biodegradability, but their introduction also makes plastics highly combustible. Therefore, the development of biodegradable flame-retardant plasticizers derived from biomass resources can effectively solve the matters mentioned above. In this work, we developed a new l-lactic acid-based biodegradable flame-retardant plasticizer containing phosphorus, nitrogen, and silicon elements (PDL550) with flame-retarded, smoke-suppressing, and plasticized function. The introduction of PDL550 can simultaneously enhance the flame-retardant and flexible performances of polylactic acid (PLA). With the addition of 20 phr PDL550, the PDL550-plasticized PLA blends could pass a UL-94 V-0 grade, and simultaneously its elongation at break increased to 290.32 % in comparison with that of pure PLA (3.70 %). The cone calorimetric tests exhibited that the peak of heat release rate and total heat release of PDL550-plasticized PLA blends, in comparison with that of pure PLA, decreased by 17.8 and 50.8 %, respectively. By analyzing the volatiles and the residual char layer, the phosphorus and silicon elements synergistically in PDL550 are conducive to facilitating the formation of the complete and dense char layer, thus suppressing the release of smoke and shielding the attack of heat. Interestingly, the active soil and tenebrio molitors experiments exhibited that the PDL550 chain was attacked by microbes to form a small aliphatic molecule structure, indicating the excellent biodegradability of PDL550. This study provides an essential reference for developing bio-derived fire-retardant plasticizers to enhance fire safety, smoke-suppressing, and flexible PLA composites.

Highly fluorescent hybrid nanofibers as potential nanofibrous scaffolds for studying cell-fiber interactions

In this study, we report on the fabrication of hybrid nanofibers for labeling and bioimaging applications. Our approach is involved for developing highly fluorescent nanofibers using a blend of polylactic acid, polyethyleneglycol, and perylenediimide dyes, through the solution blow spinning technique. The nanofibers are exhibited diameters ranging from 330 nm to 420 nm. Nanofibers showed excellent red and near-infrared fluorescence emissive properties in fluorescent spectroscopy. Moreover, the strong two–photon absorption phenomenon was observed for nanofibers under confocal microscopy. To assess the applicability of these fluorescent nanofibers in bioimaging settings, we employ two types of mammalian cells B16F1 melanoma cells and J774.A1 macrophages. Both cell types exhibit negligible cytotoxicity after 24 h incubation with the nanofibers, indicating the suitability of nanofibers for cell–based experiments. We also observe strong interactions between the nanofibers and cells, as evidenced by two major events: a) the acquisition of an elongated cellular morphology with the major cellular axis parallel to the nanofibers and b) the accumulation of actin filaments along the points of contact of the cells with the fibers. Our findings demonstrate the suitability of these newly developed fluorescent nanofibers in cell–based applications for guiding cellular behavior. We expect that these fluorescent nanofibers have the potential to serve as scaffold materials for long–time tracking of cell–fiber interactions in fluorescence microscopy.

Performance of Recycled Polylactic Acid/Amorphous Polyhydroxyalkanoate Blends.

Blends of polylactic acid (PLA) with amorphous polyhydroxyalkanoate (aPHA) are less brittle than neat PLA, thus enabling their use as biodegradable packaging. This work investigated the impact of recycling on the properties of neat PLA and PLA/aPHA blends with 90 and 75 wt. % PLA. After the materials were subjected to five heat histories in a single-screw extruder, the mechanical, rheological, and thermal properties were measured. All recycled compounds with 100% PLA and 75% PLA had similar decomposition behavior, whereas the decomposition temperatures for the blends with 90% PLA decreased with each additional heat cycle. The glass transition and melting temperatures were not impacted by reprocessing, but the crystallinity increased with more heat cycles. The complex viscosity of the reprocessed PLA and PLA/aPHA blends was much lower than for the neat PLA and increasing the number of heat cycles produced smaller reductions in the complex viscosity of 100% PLA and the blend with 90% PLA; no change in complex viscosity was observed for blends with 75% PLA exposed to 2 to 5 heat cycles. The tensile properties were not affected by reprocessing, whereas the impact strength for the 75% PLA blend decreased with reprocessing. These properties suggest that users will be able to incorporate scrap into the neat resin for thermoformed packaging.

Fabrication and Characterisation of Sustainable 3D-Printed Parts Using Post-Consumer PLA Plastic and Virgin PLA Blends

Sustainable manufacturing practices are becoming increasingly necessary due to the growing concerns regarding climate change and resource scarcity. Consequently, material recycling technologies have gradually become preferred over conventional processes. This study aimed to recycle waste polylactic acid (PLA) from household-disposed cups and lids to create 3D-printed parts and promote sustainable manufacturing practices. To achieve this, the current study utilised virgin and post-consumer PLA (PC-PLA) (sourced from household waste) blends. The PC-PLA wastes were shredded and sorted by size with the aid of a washing step, resulting in a filament with a 1.70 ± 0.5 mm diameter without fragmentation or dissolution. A 50:50 wt.% blend of virgin PLA (vPLA) and PC-PLA was selected as the standard recycling percentage based on previous research and resource conservation goals. The study investigated the impact of three 3D printing parameters (layer height (LH), infill density (I), and nozzle temperature (NT)) on the quality of 3D-printed parts using a three-level L9 Taguchi orthogonal array. The findings revealed that blending PC-PLA with vPLA led to significant improvements in tensile, flexural, and impact strengths by 18.40%, 8%, and 9.15%, respectively, compared to those of recycled PLA (rPLA). This conclusion was supported by the investigation of the fracture surface area, which revealed fractographic features associated with printing parameters, such as plastic deformation and interfilament debonding. An ANOVA analysis revealed a positive influence of a greater layer height and high nozzle temperature on mechanical properties. Subsequently, the optimal printing parameters (LH: 0.3 mm, I: 100%, and NT: 215 °C) were determined using the S/N ratio, and a confirmation test using the optimum printing parameters exhibited a strong correlation with the statistically predicted outcomes. Finally, the study used optimum printing parameters to fabricate 100% PC-PLA 3D-printed parts, demonstrating their potential for low-strength applications. The findings suggest that employing vPLA and PC-PLA blended filaments for fabricating 3D-printed components presents an effective means of promoting plastic recycling within a closed-loop recycling system and achieving a circular economy.

Understanding the Effects of Adding Metal Oxides to Polylactic Acid and Polylactic Acid Blends on Mechanical and Rheological Behaviour, Wettability, and Photo-Oxidation Resistance.

Biopolymers are of growing interest, but to improve some of their poor properties and performance, the formulation of bio-based blends and/or adding of nanoparticles is required. For this purpose, in this work, two different metal oxides, namely zinc oxide (ZnO) and titanium dioxide (TiO2), at different concentrations (0.5, 1, and 2%wt.) were added in polylactic acid (PLA) and polylactic acid/polyamide 11 (PLA/PA11) blends to establish their effects on solid-state properties, morphology, melt behaviour, and photo-oxidation resistance. It seems that the addition of ZnO in PLA leads to a significant reduction in its rigidity, probably due to an inefficient dispersion in the melt state, while the addition of TiO2 does not penalize PLA rigidity. Interestingly, the addition of both ZnO and TiO2 in the PLA/PA11 blend has a positive effect on the rigidity because of blend morphology refinement and leads to a slight increase in film hydrophobicity. The photo-oxidation resistance of the neat PLA and PLA/PA11 blend is significantly reduced due to the presence of both metal oxides, and this must be considered when designing potential applications. The last results suggest that both metal oxides could be considered photo-sensitive degradant agents for biopolymer and biopolymer blends.

Super-tough polylactic acid blends via tunable dynamic vulcanization of biobased polyurethanes

Polylactic acid (PLA) is a biobased plastic with biodegradability, biocompatibility, and high-strength properties; however, its inherent brittleness limits its widespread application. Toughness can be improved by physical blending, chemical copolymerization, and reactive blending of PLA with flexible components. As highly engineered block polymers, polyurethanes (PUs) can improve the toughness of PLA through physical blending or in situ polymerization. However, current research on PU-toughened PLA is hindered by poor compatibility, toughening, and dependence on petrochemical resources. Therefore, to address these issues, we developed a novel biobased millable polyurethane (PO3G-MPU) containing unsaturated double bonds and used it to toughen PLA via peroxide-initiated dynamic vulcanization. The results showed that balancing toughness and strength is possible, with the notched impact strength and tensile strength of the prepared PLA/MPU blends reaching 59.01 kJ/m2 and 43.97 MPa, respectively. The massive shear yielding and plastic deformation of the PLA matrix induced by the crosslinked PO3G-MPU were responsible for the main toughening mechanism. These results provide a new perspective on research on PU-toughened PLA.

Properties of polylactic acid blends with potato thermoplastic starch using maleated polyethylene as a compatibilizer

AbstractIn this study, blends of polylactic acid (PLA) and potato thermoplastic starch (TPS) with and without maleated polyethylene (MAPE) as a compatibilizer were prepared by twin‐screw extrusion followed by compression molding. Different formulations were proposed based on an experimental design to determine the concentration of each component for a specific range of composition: 49%–79% of PLA, 20%–50% of TPS, and 0.5%–2% of MAPE. As a first step, the mechanical properties (tensile, flexural, and impact) were used to determine the best performance of these formulations. Then, the mechanical results were used in an objective function to maximize the blends' properties compared to virgin PLA. The optimal formulation was found to be 67.5% PLA, 32.0% TPS, and 0.5% MAPE. Selected formulations were characterized for their thermal, morphological, and water absorption properties. The results show the possibility of producing sustainable polymers for single‐use applications.

Design of compostable toughened PLA/PBAT blend with algae via reactive compatibilization: The effect of algae content on mechanical and thermal properties of bio‐composites

AbstractA binary blend of polylactic acid (PLA) and poly (butylene adipate‐co‐terephthalate) (PBAT), along with algae in their respective composites, were successfully produced using a melt extrusion process. The produced in‐house coupling agent was used to enhance interfacial adhesion and algae dispersion. The influence of algae content incorporated into the compatibilized binary blend was thoroughly investigated, focusing on the bio‐composites morphology, mechanical, and thermal properties. The addition of PLA‐g‐MA to the binary blend led to notable improvements in the storage modulus, mechanical strength, and thermal properties of the binary blend. Subsequently, the introduction of algae into the compatibilized binary blend further augmented the storage modulus, with an optimum algae concentration of 10 wt%. However, higher algae content led to decreased tensile strength, elongation at break, and impact resilience. The optimal balance of these properties was achieved at an optimal loading of 5–10 wt% of algae into the compatibilized binary blend. The thermal stability of the bio‐composites was notably impacted by algae concentration, with the 10 wt% algae bio‐composite exhibiting increased thermal stability. Increasing algae content correlated with decreased bio‐composite crystallinity. These findings underscore the potential of optimized biobased algae composites for achieving desired mechanical and thermal properties, contributing to the development of sustainable and eco‐friendly polymer bio‐composites.

Glycerol-derived organic carbonates: environmentally friendly plasticizers for PLA.

Polylactic acid (PLA) stands as a promising material, sourced from renewables and exhibiting biodegradability-albeit under stringent industrial composting settings. A primary challenge impeding PLA's broad applications is its inherent brittleness, as it fractures with minimal elongation despite its commendable tensile strength. A well-established remedy involves blending PLA with plasticizers. In this study, a range of organic carbonates-namely, 4-ethoxycarbonyloximethyl-[1,3]dioxolan-2-one (1), 4-methoxycarbonyloximethyl-[1,3]dioxolan-2-one (2), glycerol carbonate (3), and glycerol 1-acetate 2,3-carbonate (4)-were synthesized on a preparative scale (∼100 g), using renewable glycerol and CO2-derived diethyl carbonate (DEC) or dimethyl carbonate (DMC). Significantly, 1-4 exhibited biodegradability under ambient conditions within a week, ascertained through soil exposure at 25 °C-outpacing the degradation of comparative cellulose. Further investigations revealed 1's efficacy as a PLA plasticizer. Compatibility with PLA, up to 30 phr (parts per hundred resin), was verified using an array of techniques, including DSC, DMA, SEM, and rotational rheometry. The resulting blends showcased enhanced ductility, evident from tensile property measurements. Notably, the novel plasticizer 1 displayed an advantage over conventional acetyltributylcitrate (ATBC) in terms of morphological stability. Slow crystallization, observed in PLA/ATBC blends over time at room temperature, was absent in PLA/1 blends, preserving amorphous domain dimensions and mitigating plasticizer migration-confirmed through DMA assessments of aged and unaged specimens. Nevertheless, biodegradation assessments of the blends revealed that the biodegradable organic carbonate plasticizers did not augment PLA's biodegradation. The PLA in the blends remained mostly unchanged under ambient soil conditions of 25 °C over a 6 month period. This work underscores the potential of organic carbonates as both eco-friendly plasticizers for PLA and as biodegradable compounds, contributing to the development of environmentally conscious polymer systems.

Utilization of Spent Coffee Grounds as a Sustainable Resource for the Synthesis of Bioplastic Composites with Polylactic Acid, Starch, and Sucrose

Polylactic Acid (PLA) is a biodegradable polymer, but the cost of PLA is not competitive compared to polyolefins. The development of bioplastic composites by blending PLA with spent coffee grounds (SCG) and thermoplastic starch (TPS) is an effective way to reduce the cost of PLA. This study aimed to investigate and evaluate the feasibility of using SCG to develop bioplastic composite materials with a blend of PLA and TPS. Bioplastics were fabricated with various SCG contents (5, 10, 15 wt%). The physical and mechanical characteristics of the bioplastic composite decreased as the SCG content increased owing to the higher aggregation caused by SCG dust. However, the bioplastics manufactured with the addition of SCG exhibited enhanced crystallinity, resulting in enhanced thermal properties compared to the composites without SCG. The best characteristics of bioplastics, obtained with a 5% SCG addition, were as follows: water vapor transmission rate of 1276 g d/m2, water vapor permeability (WVP) of 1.86256 × 10−7 g/ms Pa, Young’s modulus of 420 MPa, elongation of 2.59%, and tensile strength of 5 MPa. Based on the results obtained, it can be concluded that the addition of SCG is not recommended for improving the physical and mechanical properties of bioplastics. However, owing to its large content of organic compounds, SCG represents a promising and low-cost functional material that can be exploited in the development of various value-added products.

Bio-Based PLA/PBS/PBAT Ternary Blends with Added Nanohydroxyapatite: A Thermal, Physical, and Mechanical Study.

The physical and mechanical properties of novel bio-based polymer blends of polylactic acid (PLA), poly(butylene succinate) (PBS), and poly (butylene adipate-co-terephthalate) (PBAT) with various added amounts of nanohydroxyapatite (nHA) were investigated in this study. The formulations of PLA/PBS/PBAT/nHA blends were divided into two series, A and B, containing 70 or 80 wt% PLA, respectively. Samples of four specimens per series were prepared using a twin-screw extruder, and different amounts of nHA were added to meet the regeneration needs of bone graft materials. FTIR and XRD analyses were employed to identify the presence of each polymer and nHA in the various blends. The crystallization behavior of these blends was examined using DSC. Tensile and impact strength tests were performed on all samples to screen feasible formulations of polymer blends for bone graft material applications. Surface morphology analyses were conducted using SEM, and the dispersion of nHA particles in the blends was further tested using TEM. The added nHA also served as a nucleating agent aimed at improving the crystallinity and mechanical properties of the blends. Through the above analyses, the physical and mechanical properties of the polymer blends are reported and the most promising bone graft material formulations are suggested. All blends were tested for thermal degradation analysis using TGA and thermal stability was confirmed. The water absorption experiments carried out in this study showed that the addition of nHA could improve the hydrophilicity of the blends.

Metagenomic exploration of microbial and enzymatic traits involved in microplastic biodegradation

Agricultural mulch films are frequently applied to achieve high yield, resulting in large quantities of microplastic (MP) pollution in agroecosystem. However, studies focusing specifically on the diversity of MP-degrading enzymes and related microbial communities have yet to be conducted. Here, we established a soil microcosmic incubation with addition of 5% (w/w) conventional (low-density polyethylene (LDPE)) and biodegradable (blend of polylactic acid (PLA) and polybutylene adipate terephthalate (PBAT)) MPs for incubation 90 days. The DNA samples extracted from soils and plastisphere of MPs were examined by metagenomics and genome binning methods, specifically targeting carbohydrate-active enzymes (CAZymes) and plastic-degrading enzymes (PDZymes). The results revealed that plastisphere of MPs exhibited significantly distinct patterns of CAZymes and PDZymes from soils, and abundances of all examined exoenzymes were higher in plastisphere than those in soils. Plastisphere of LDPE-MPs selectively enriched proteases and alkane monooxygenase (alkB), and required families of carbohydrate-binding module (CBM) to increase the binding of CAZymes with MPs. Dissimilarly, diverse CAZymes with high abundances were observed in the plastisphere of PBAT-PLA MPs and esterases were important indicative PDZymes for PBAT-PLA degradation. The enriched exoenzymes in plastisphere of LDPE-MPs were mainly assigned to Actinobacteria while Proteobacteria with higher abundance in plastisphere of PBAT-PLA MPs containing most indicative exoenzymes. Moreover, a high-quality genome classified as Amycolatopsis japonica was reconstructed and found to contain one or more gene copies of indicative exoenzymes for polyethylene. Two novel genomes classified as Sphingomonas were selectively enriched in plastisphere of PBAT-PLA MPs and contained diverse genes encoding degrading exoenzymes. Taken together, our study highlighted the CAZymes and PDZymes can be exploited as potent microbial strategies for solving MPs pollution in croplands.

Effect of Polybutylene Succinate Additive in Polylactic Acid Blend Fibers via a Melt-Blown Process.

This work aimed to study the influence of the polybutylene succinate (PBS) content on the physical, thermal, mechanical, and chemical properties of the obtained polylactic acid (PLA)/PBS composite fibers. PLA/PBS blend fibers were prepared by a simple melt-blown process capable of yielding nanofibers. Morphological analysis revealed that the fiber size was irregular and discontinuous in length. Including PBS affected the fiber size distribution, and the fibers had a smoother surface with increased amounts of added PBS. Differential scanning calorimetry analysis (DSC) revealed that the crystallization temperature of the PLA sheet (105.8 °C) was decreased with increasing PBS addition levels down to 91.7 °C at 10 wt.% PBS. This suggests that the addition of PBS may affect PLA crystallization, which is consistent with the X-ray diffraction analysis that revealed that the crystallinity of PLA (19.2%) was increased with increasing PBS addition up to 28.1% at 10 wt% PBS. Moreover, adding PBS increased the tensile properties while the % elongation at break was significantly decreased.

Enhancing compatibility and properties of polylactic acid/polystyrene (PLA/PS) bioblend for sustainable food packaging: Experimental and quantum computational insights

This study investigated the impact of incorporating maleic anhydride grafted styrene-ethylene-butylene-styrene (SEBS-g-MAH) at varying concentrations (2.5, 5.0, 7.5, and 10.0 wt%) into binary blends of polylactic acid (PLA) and polystyrene (PS) with a weight ratio of 75/25. The blends were prepared using melt mixing in an internal Brabender mixer, followed by compression molding. Various characterization techniques, including Fourier transform infrared spectroscopy (FTIR), thermogravimetric analyses (TGA), differential scanning calorimetry (DSC), tensile testing, surface hardness measurements, and scanning electron microscopy (SEM) were employed to evaluate the structural, thermo-mechanical, surface, and morphological properties of the blends. FTIR results indicated the presence of n-π interaction between PLA and PS polymers. However, the introduction of SEBS-g-MAH to the blends resulted in specific interactions. TGA investigations demonstrated that compatibilized blends exhibited more excellent stability at high temperatures than their non-compatible counterparts. The DSC data align with the mechanical tests, revealing that the addition of SEBS-g-MAH reduced the crystallinity of the blends. Tensile strength, Young's modulus, and surface hardness diminished with the addition of SEBS-g-MAH, although the elongation at break improved. SEM analysis of the PLA/PS blends illustrated that incorporating SEBS-g-MAH enhanced the PS phase's distribution throughout the PLA matrix. Furthermore, molecular dynamic simulations revealed a significant enhancement in binding interaction energies upon adding SEBS-g-MAH, increasing from 2037.972 kcal/mol to 2826.946 kcal/mol for the PLA-PS and PLA-PS (5) systems, respectively. Density of state (DOS) analysis indicated that SEBS-g-MAH played an intermediary role, promoting compatibility between PLA and PS. These findings suggest that SEBS-g-MAH can effectively be a compatibilizer for PLA-PS blends.

The effect of dynamic vulcanization on the morphology and biodegradability of super toughened poly(lactic acid)/unsaturated poly(ether-ester) blends

Preparing a super-tough polylactic acid (PLA) material while maintaining its biodegradability is a significant challenge. This study synthesized a biodegradable unsaturated poly(butylene succinate-co-fumarate)-poly(ethylene glycol) multiblock copolymer (PBSFG) and dynamically vulcanized it with PLA to obtain super-tough blends. The PBSFG self-vulcanized and formed a crosslinked “hard-soft” core-shell rubber phase in the blending process, where the PBSF segment acted as the core and PEG as the shell. As a result, the elongation at break and notched Izod impact strength of PLA increased significantly from 3 % to 66 % and from 3.2 to 58.0 kJ/m2, respectively. Furthermore, adding a small amount of dicumyl peroxide (DCP) promoted dynamic vulcanization and improved the compatibility between PLA and PBSFG. With the addition of 0.03 % DCP, the elongation at break and notched Izod impact strength of PLA/PBSFG were further increased to 218 % and 88.9 kJ/m2, respectively. Meanwhile, the crystallization rate of PLA was enhanced by the addition of PBSFG and DCP. The PLA/PBSFG blends also degraded in a proteinase K Tris-HCl buffered buffer solution. Finally, fully biodegradable and super-tough PLA blends were achieved.

In-situ formation of thermo-responsive petal-like cellulose nanocrystals hybridized particles towards optimizing mechanical, rheological and dielectric properties of polylactic acid blends

Enhancing the toughness of biodegradable polylactic acid (PLA) blends with minimal filler content meanwhile preserving their thermomechanical properties remains a highly desirable objective. Here, through a simple in situ mixing of PLA with cellulose nanocrystals (CNC) and cellulose nanocrystal nanofluids (CNCfs), the electrostatic interaction between CNCfs (+22.6 mv) and CNC (−9.07 mv) formed petal-like hybridized particles with CNCfs as the core and CNC particles as the outer layer. The rheological tests indicated a significant reduction in the zero-shear viscosity and storage modulus of PLA/CNCfs blends, while the viscosity of PLA/CNCfs@CNC slightly decreased but retained its storage modulus compared to pure PLA. The optimized PLA/CNCfs@CNC blends not only exhibited excellent melt processing performance, but also increased the elongation at break (increased by 184 % and 375 % at 8 °C and 45 °C, respectively) and enhanced toughness remarkably (increased by 3.5 and 3.3-fold at 8 °C and 45 °C, respectively) meantime retaining the modulus with 1 GPa. The addition of CNCfs@CNC hardly affects the glass transition temperature and thermo-mechanical properties of PLA. The dielectric properties of PLA/CNCfs1.0/CNC2.0 blends were maximized at 1000 Hz, reaching a value of 21, which can be attributed to the synergistic effect of multilayer interfacial polarization.

Thermal and Mechanical Properties of Reprocessed Polylactide/Titanium Dioxide Nanocomposites for Material Extrusion Additive Manufacturing.

Polylactic acid (PLA) is a biodegradable polymer that can replace petroleum-based polymers and is widely used in material extrusion additive manufacturing (AM). The reprocessing of PLA leads to a downcycling of its properties, so strategies are being sought to counteract this effect, such as blending with virgin material or creating nanocomposites. Thus, two sets of nanocomposites based respectively on virgin PLA and a blend of PLA and reprocessed PLA (rPLA) with the addition of 0, 3, and 7 wt% of titanium dioxide nanoparticles (TiO2) were created via a double screw extruder system. All blends were used for material extrusion for 3D printing directly from pellets without difficulty. Scanning electron micrographs of fractured samples' surfaces indicate that the nanoparticles gathered in agglomerations in some blends, which were well dispersed in the polymer matrix. The thermal stability and degree of crystallinity for every set of nanocomposites have a rising tendency with increasing nanoparticle concentration. The glass transition and melting temperatures of PLA/TiO2 and PLA/rPLA/TiO2 do not differ much. Tensile testing showed that although reprocessed material implies a detriment to the mechanical properties, in the specimens with 7% nano-TiO2, this effect is counteracted, reaching values like those of virgin PLA.

Evaluation of shape memory effect in PLA/copolymers blends

AbstractIn this work, polylactic acid (PLA)/copolymer blends were prepared by melt blending. Ethylene‐glycidyl methacrylate (E‐GMA) and ethylene‐butyl acrylate‐maleic anhydride (EBA‐MAH) functional block copolymers were used. A ternary blend of PLA/E‐GMA/EBA‐MAH was also studied. FTIR analyses evidenced the occurrence of reactive compatibilization of E‐GMA and EBA‐MAH with PLA in the binary blends due to the reactivity of the GMA and MAH functional groups with the terminal hydroxyl and carboxyl groups of PLA. Rheological measurements evidenced the occurrence of cross‐link reactions between E‐GMA and EBA‐MAH copolymers in the ternary blend. Three distinct morphologies were observed in the blends: PLA/E‐GMA exhibited a sea‐island structure, PLA/EBA‐MAH exhibited a co‐continuous structure, and PLA/E‐GMA/EBA‐MAH exhibited a semi‐interpenetrating polymer network (SIPN) structure. The shape memory effect (SME) of PLA and PLA/copolymers blends was evaluated by three different methods: fold‐deploy, tension, and torsion. Fold‐deploy tests were conducted in a water bath, whereas the tension and torsion tests were conducted using a rheometer. All methods proved to be effective; however, some precautions must be taken to choose the most suitable test for a given purpose, which is thoroughly discussed in this work. The SME of PLA was enhanced through the incorporation of the copolymers. Blending PLA with E‐GMA, EBA‐MAH, and E‐GMA/EBA‐MAH copolymers increased its shape recovery from 32% to 84%, 79.2%, and 80%, respectively, while its shape fixity remained around 100%.

The Thermal and Mechanical Behaviour of Wood-PLA Composites Processed by Additive Manufacturing for Building Insulation.

This study was aimed at considering the potential of wood-based composites processed using additive manufacturing as insulators in the building sector. A polylactic acid blend with 30% wood particles was used as a feedstock material in fused filament technology. Its thermal and mechanical properties were determined for various processing conditions, including printing temperature and infill rate. The results showed a minor contraction in its tensile performance as a result of the printing process. The printing temperature had a negligible effect on its stiffness and a limited influence on the other engineering constants, such as the tensile strength and ultimate stress. The thermal properties of printed structures have been found to significantly depend on the infill rate. Although the tested 3D printed wood-PLA material exhibited good thermal properties, which were tuneable using the printing conditions, its performance was still 38% to 57% lower compared to insulators such as the glass wool of the synthetic foams used in the building sector.

Pentaerythritol and Glycerol Esters Derived from Gum Rosin as Bio-Based Additives for the Improvement of Processability and Thermal Stability of Polylactic Acid

Gum rosin esters are some of the most common gum rosin derivatives used in different applications, such as coatings, paper, varnishes, chewing gum, and food industries. In this study, gum rosin esters are used as additives for polylactic acid (PLA) to improve its processability and thermal stability. Blends of an amorphous PLA with two different gum rosin esters, pentaerythritol ester and glycerol ester, were prepared by melt extrusion process in concentrations from 1, 3, and 5 phr. Besides the comparison of thermal degradation, microstructure assessment, and melt flow index (MFI) analysis, the processability performance during testing samples production by injection molding process was evaluated. Experimental results showed that MFI values of PLA-gum rosin ester blends increased by 100%, 147%, and 164%, along with increasing content of gum rosin esters addition, in both cases. Also, both derivatives slightly improved PLA thermal stability (around 3ºC higher). Injection molding temperature decreased by at least 20 °C for PLA-gum rosin ester blends compared with neat PLA. Furthermore, the maximum tensile strength of PLA-gum rosin esters was negligibly affected in formulations with low content of gum rosin esters, and the FESEM images revealed a good dispersion and compatibility of gum rosin ester particles into PLA matrix in both concentrations.