Blend Composition Research Articles

Polymer blend compositions reliant comprehensive study on optical, thermal, structural, and broadband dielectric and electrical properties of P(VDF-HFP)/PMMA films

Polymer blend compositions reliant comprehensive study on optical, thermal, structural, and broadband dielectric and electrical properties of P(VDF-HFP)/PMMA films

Chemical Composition and Crystallization Behavior of Oil and Fat Blends for Spreadable Fat Applications.

To meet the expectations of European consumers, who prioritize agro-environmental factors and local resources, the substitution of fats (palm, coconut, shea) and achieving a balanced fatty acid profile in spreadable fats are gaining more attention. The crystallization at 4 °C of a lipid blend composed of rapeseed oil, anhydrous dairy fats, and emulsifiers was studied using a multi-scale approach (DSC and X-ray diffraction techniques) to understand the emergence of polymorphic structures. Although the addition of PUFA from rapeseed oil reduces the atherogenicity and thrombogenicity indices in the blend, controlling the cooling kinetics influences the shapes (needles and spherulites) and sizes of the crystalline structures (small crystals form at a cooling rate of 1 °C min-1, while larger crystals form at higher rates of 5 and 10 °C min-1). The crystallization behavior revealed differences in polymorphic forms at 4 °C in the blend, with a transition to different forms occurring more rapidly compared to dairy fat (stop-and-return method). The study shows crystalline coexistence (α, β', and β) in a 2L lamellar structure, with the β' form being predominant. This structure is ideal for formulating a spreadable product, offering good spreadability (SFC < 32% at 10 °C), mouthfeel, and nutritional benefits compared to butter.

FeSi-NiAl composite as a future tool material

Composite materials based on NiAl matrix and FeSi reinforcement are tested as potential tool materials in this work. The components (FeSi, NiAl) were prepared by mechanical alloying separately, blended and consolidated by spark plasma sintering method. The results showed that the composite blend can be successfully sintered at 1000 °C. Thermodynamic calculations were performed in SW Thermo-Calc, ver. 2019a for obtaining the phase diagrams of the studied systems. The composite has the hardness almost comparable with the heat-treated cold work tool steels. The hardness increases with the growing amount of silicide in the mixture. The same trend can be slightly visible also in wear resistance and the results nearly reach the performance of high-grade cold-work tool steels but having lower friction coefficient. The ultimate compressive strength reached values of 1830 - 2640MPa, depending on chemical composition. The result indicate that these materials could reach the performance of the high grades of tool steel, but without the need for any heat treatment, which makes them to be a really promising eco-friendly alternative.

Synthesis and Characterization of Chitosan/Sericin Composite Blend Membranes Containing Silver Nanoparticles for Effective Antibacterial Applications

AbstractDue to drug‐resistant bacteria, antimicrobial composite materials that will replace antibiotics are among the current research topics. In this study, environmentally‐friendly, low‐cost, easy‐to‐synthesize chitosan/silk sericin/silver nanoparticles (Cht/SS/AgNPs) membranes were obtained for use in antibacterial applications. For material synthesis, firstly, AgNPs were obtained by mixing solution of 2 % sericin (at pH 11)‐10 mM AgNO3 at 100 °C with hydrothermal method and AgNPs formation was confirmed by UV‐Vis measurements. Then, sericin/AgNPs solution was added to chitosan solutions at different ratios and Cht/SS/AgNPs composites were obtained by solvent casting method. The final forms of the membranes were characterized by fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM)‐energy dispersive X‐ray spectroscopy (EDS), and thermogravimetric analysis (TGA). Water retention capacities and mechanical properties of the membranes were also determined. Finally, antibacterial and biocompatibility properties were evaluated by disc diffusion test method on Escherichia coli and Staphylococcus aureus and MTT on L929 fibroblast cell line, respectively. The obtained membranes had homogeneous appearance, high swelling ratios, good mechanical properties. The composites also showed excellent antibacterial activity, especially on S. aureus and good biocompatibility. In summary, Cht/SS/AgNPs composites can be used as an alternative polymeric antibacterial materials especially as the wound‐dressing materials or functional packaging materials.

Physicochemical and sensory properties of wheat-germinated sorghum-pigeon pea flour blends and their chin-chin-making potential

The effects of the substitution of wheat flour (WF) with Germinated Sorghum Flour (GSF) and Pigeon Peas Flour (PPF) at ratios of 100:00:00; 90:5:5; 80; 10:10 and 70:15:15 respectively in the proximate and mineral composition of the flour blends and the sensory properties of the chin-chin produced from the composite flour using standard methods were evaluated. The substitution reduced the moisture content from 10.55 to 9.18% while ash, fiber, protein, and fat content increased from 5.25 to 8.16%; 0.45 to 1.23%; 8.11 to 14.19%, and 3.37 to 5.42% respectively. An expected decrease in the carbohydrate content was recorded. The addition of GSF and PPF increased the sodium (1.18 - 1.45mg/100g); Potassium (1.48 - 3.49 mg /100g) and magnesium (0.68 - 1.66mg/100g) while zinc which was the most abundant out of all the mineral element assessed decreased from 74.32 - 36.61 mg/100g. The 100% WF Chin- -chin was ranked highest in color, taste, aroma, crispness, and general -acceptability closely followed by chin-chin produced fun 80WF: 10GSF: 10 PPF. This implies that wheat flour, germinated sorghum four and pigeon pea flour blends will produce chin-chin of good nutritional qualities

Studies on mechanical, thermal, rheological and impact properties of polyamide 6 and thermoplastic copoly(ether-ester) elastomer blends

A series of blends of polyamide 6 (PA-6) (nylon-6) and a copoly(ether-ester) (HYTREL) were prepared by the melt-mixing method using a twin-screw extruder. The HYTREL content was varied from 0% to 25% by weight of the blends. Thermal and rheological studies on the blends using differential scanning calorimetry, dynamic mechanical analysis (DMA) and capillary rheometer showed that the blends are semi-compatible in nature. A two-phase globular morphology of the blends was established by scanning electron microscope (SEM) analysis. The matrix ligament thickness (interparticle distance) in each blend composition was measured from SEM images and compared with those calculated using Wu’s equation. The impact strength of the blends as measured by the Izod impact test was found to be substantially improved as a result of the incorporation of HYTREL. The toughness determined by loss area calculation from the DMA spectrum showed similar trends. The toughness was found to be optimal in a blend having 15 wt.% HYTREL with an average dispersed particle size of around 450 nm. The yield stress of the blend decreased in comparison to PA-6 on addition of HYTREL, while the thermal stability of PA-6 remained unaffected.

Mathematical modeling for hydrogen blending in natural gas pipelines moving towards industrial decarbonization: Economic feasibility and CO2 reduction analysis

Hydrogen blending has proved to be a promising alternative to reduce CO2 emissions in current applications such as the industrial sector in which natural gas is the fuel source since it can mitigate GHG emissions and help to reach nation’s goal of decarbonization. This study explored the feasibility of different hydrogen blend compositions going from 1% to 30% hydrogen content (by volume) by computational simulations to determine the best performance of the system considering real operating conditions from Central Plant at UC Irvine. This work also performed an economic analysis as part of the implementation plan. It was determined that a blend of 19% H2 content could be implemented without any major renovation of utility infrastructure based on the operating conditions and change in the properties of the mixture. An addition of 30% H2 can reduce around 11% of the emissions produced by pure natural gas. This is equivalent to 1422 kg of CO2 in 1 h. It is evident that the higher the H2 content, the better the CO2 benefits that would be produced, but for the actual application of higher hydrogen content, there is a need for a better understanding of the effects of hydrogen in the current natural gas pipeline. Based on the CO2 savings, it was determined that a 30% blending of hydrogen may save about 22.2% of the economic cost compared to natural gas.

Enhanced abrasion resistance of NR/BR/TBIR composites through the synergistic reinforcement of carbon black and graphene oxide: Structural influence and mechanistic insights

AbstractCarbon black (CB) with different structural parameters together with graphene oxide were formed into uniformly dispersed filler network for enhancing the abrasion resistance of natural rubber/cis‐1,4‐polybutadiene rubber/trans‐1,4‐poly(isoprene‐butadiene) rubber blended composites. It showed that the CB structural parameters, such as specific surface area, surface activity and structural degree affected the formation of bound rubber. With the increase of bound rubber content, the homogeneity of filler network structure was improved and the filler‐rubber interaction was enhanced, resulting in a remarkable increase in the mechanical properties, thermal performance and abrasion resistance of the composites. Among the different types of CB, the composites filled with high‐structural‐degree CB of N134 had DIN wear volume as low as 76 mm3 and exhibited 19.5% higher abrasion resistance than N330. Wear surface observations and wear mechanism analyses showed that the increase in abrasion resistance was related to the improvement in tear resistance, hardness and thermal properties of the composites. Multiple linear regression analyses yielded that the structural degree in the structural parameters of CB had a significant correlation effect on the formation of bound rubber, and there was a strong linear relationship between the abrasion resistance of the composites and the content of bound rubber.Highlights Trans‐1,4‐poly(isoprene‐butadiene) rubber as compatibilizer for NR/BR blends. Synergistic enhancement of rubber using carbon black and graphene oxide. Carbon black with high structural degree promotes the formation of bound rubber. Described correlation between CB structural parameters and abrasion resistance of rubber.

Development and evaluation of silver-infused Biopolymer coated cotton wound dressings as possible wound healing material

Wound management is a critical clinical issue, with substantial economic and social implications. Traditional dressings often lead to poor healing, impacting the effective wound repair is an ongoing challenge. So, this research aimed to investigate the development of a novel medical textile auxiliary in the form of a padded cotton bandage coated with a blend of agricultural biopolymers (xanthan gum and gum arabic) containing AgNPs with an emphasis on environmental friendliness and sustainability. The samples treated with various biopolymer blend compositions that were assessed by SEM and FTIR analysis, tensile strength, antibacterial properties, and comfort attributes, including air permeability and wicking. Antibacterial tests showed no bacterial growth on the samples, with the maximum inhibition zone measuring 3.3 mm. The mechanical and comfort tests revealed that the blend with 0.5 % xanthan gum and 1 % Arabic gum achieved the highest air permeability at 500 mm/s, the sample with the highest GSM demonstrated superior tensile strength at 42 N, and the 50 GSM sample exhibited better-wicking properties, reaching up to 1.33 cm, compared to the 100 GSM samples. This research is aimed to develop biopolymer-based cotton bandages with improved air permeability, antibacterial, tensile strength, moisture-wicking.

Improvement of Calvados Technology Through Selection of Apple Varieties and Optimization of Blend Composition

Improvement of Calvados Technology Through Selection of Apple Varieties and Optimization of Blend Composition

Experimental study on emissions and particulate characteristics of diesel engine fueled with plastic waste oil, acetone-butanol-ethanol and diesel blends

Plastic waste poses a significant environmental challenge due to its non-biodegradable nature and accumulation in landfills. Converting plastic waste into usable fuel could offer a promising solution for mitigating these issues while addressing the emission-related challenges of diesel engines. This study investigates the impact of plastic waste oil (WPO) obtained through pretreatment and catalytic pyrolysis, blended with acetone-butanol-ethanol (ABE) and diesel fuel, on diesel engine. The aim was to evaluate how these blends affect gaseous emissions, organic compounds, and particle-bound carbon, focusing on their potential to reduce harmful pollutants compared to pure diesel fuel. The results indicated that the ABE5W15D blend significantly reduced smoke and CO emissions by 35.7 % and 17.43 %, respectively, with a slight decrease in HC emissions. However, the ABE20W blend showed elevated NOx levels due to higher ignition delay and increased cylinder pressure. Compared to pure diesel (D100), ABE10W10D and ABE5W15D blends reduced total polycyclic aromatic hydrocarbons (PAHs) emissions by 26.8 % and 37.4 %, respectively. Naphthalene was the dominant PAH, remarkably increasing with W20D use, while longer-chain alkanes associated with lubricant oil had higher W20D emissions. The ABE5W15D blend notably reduced organic carbon (OC) emissions by approximately 38.26 % compared to D100. ABE20D exhibited lower elemental carbon (EC) emissions than D100, although it had higher EC than OC. The W20D blend resulted in larger particle diameters, whereas ABE10W10D showed lower particle counts in the 7–15 nm range. In conclusion, blending plastic waste oil with ABE and diesel fuel can effectively mitigate certain pollutants, depending on the blend composition.

Advancing plant-based meat analogs: Composite blend of pulse protein reinforcing structure with fibrous mushroom, jackfruit seed powder and carboxymethyl cellulose.

In this study, Indian pulse proteins from cowpeas, yellow peas, green gram, and horse gram were used to create plant-based meatball analogs. The nutritional composition, molecular functional groups, color, and texture of meatball analogs T1, T2, and T3 and mutton meatballs were thoroughly analyzed. T1 had highest protein (51%) compared to control (19%), T2 (45%), and T3 (36%), but fiber content (1.26%) was less in T1 compared to control (2.86%), T2 (3.33%), and T3 (3.49%). The more is fibrous raw materials; lower will be the hardness of meat analogs. T1 had consistent fracturability, hardness, cohesiveness, and adhesiveness, and was superior in springiness, gumminess, resilience, and chewiness compared to T2, T3, and control. Sensory evaluation results reported that T1 was more consistent with control sample in terms of color, texture, juiciness, and overall acceptability and no significant difference was reported among the two (p > .05). The L* and b* values of T1 were more consistent with control compared to other two. Potato starch, salt, spice mix, coriander leaves, beet root pulp, jackfruit seed powder, rose water, carboxy methyl cellulose and rehydrated mushrooms showed a positive impact on sensory and textural attributes. The Fourier transform infrared (FTIR) spectra revealed that the protein fractions were not affected by the processing conditions. FTIR results confirm the presence of secondary structural components such as α-helix, β-sheet, and β-turn. The interaction between the starchy fibrous material and protein fractions were identified clearly via FTIR. The T1 meat analog was superior in terms of color, organoleptic and textural properties compared to T2 and T3 and more close to mutton meatballs. These results will open up the new horizons in this area and pave the way for the large production and marketing of plant based meat analogs, which will reduces the health and sustainable raising issues from consumption of mutton meat.

Surface one-step modification of graphene oxide with N-cyclohexylbenzothiazole-2-sulfonamide to enhance the wear resistance of natural rubber/butadiene rubber composites

Natural rubber (NR) and butadiene rubber (BR) composites are frequently used in manufacturing tires and conveyor belts, which are susceptible to severe wear, leading to product failure and significant losses. To enhance the wear resistance of NR/BR composites, we prepared NR/BR composites reinforced with a synergy of N-cyclohexylbenzothiazole-2-sulfonamide surface one-step modified reduced graphene oxide (CZ-rGO) and carbon black N234 (CB) using a latex co-precipitation method. This study explored the effects of GO content and CZ modification on the structure, wear resistance, thermal conductivity, and mechanical properties of the NR/BR blended composites. It showed that adding 2 phr of GO resulted in excellent filler dispersion, significantly improving the tensile strength, elongation at break, tear strength, thermal conductivity, and wear resistance of the composites. The incorporation of CZ-rGO further increased the crosslinking density, vulcanization performance, and filler dispersion with enhanced mechanical properties, thermal conductivity, and wear resistance of the composites. Notably, the DIN abrasion volume was reduced to 77.88 mm³, surpassing the ISO 10247 standard for conveyor belt cover rubber in terms of wear resistance. The wear resistance of NR/BR/CZ-rGO composites is not only significantly higher than that of single NR- or SBR-based rubber composites, but also significantly higher than that of other binary rubber blend composites, and the CZ-rGO filler is simpler in composition and structure and exhibits a more prominent wear enhancement. This work provides guidance for an efficient and environmentally friendly approach to GO surface modification, as well as useful insights for the development of high wear-resistant rubber composites with excellent overall performance.

Melt strain hardening of polymeric systems increasing with decreasing elongational rate: Experimental results and discussion of models

Melt strain hardening is a special feature of polymer materials and polymeric systems relevant for applications and fundamental insights into rheological properties. Strain hardening is dependent on the molecular structure of materials and deformation parameters. This paper deals with literature results of materials exhibiting strain hardening increasing with decreasing elongational rate opposite to most of common polymers. Such a behavior is found for ionomers and polymers with hydrogen bonding, and electrostatic molecular interactions are discussed as the physical origin. Furthermore, layered composites of non-strain hardening polymers are presented that can be rendered strain hardening by introducing compatibilizers or increasing the effect of interfacial tension between two layers by using multilayer arrangements. The strain hardening behavior of polypropylene/high density polyethylene blends of various compositions is discussed. Measurements on ethylene/α-olefin copolymers showing strain hardening significantly increasing with decreasing rate in contrast to linear ethylene homopolymers are described, and it is hypothesized that this behavior is due to a heterogeneous molecular structure with large differences of molar masses of the components.

Effect of clays incorporation on properties of thermoplastic starch/clay composite bio-based polymer blends

In this study, thermoplastic starch (TPS) biofilms were developed using starch isolated from the seeds of Melicoccus bijugatus (huaya) and reinforced with bentonite clays at concentrations of 1%, 3%, and 5% by weight. Novelty of this research lies in utilizing a non-conventional starch source and enhancing properties of TPS through clay reinforcement. FTIR analysis verified bentonite’s nature of clays, while SEM analysis provided insights into morphology and agglomeration behavior. Key findings include a notable increase in biofilm thickness and elastic modulus with higher clay content. Specifically, tensile strength of biofilms improved from 2.5 MPa for pure TPS to 5.0 MPa with 5% clay reinforcement. The elastic modulus increased from 25 MPa (TPS) to 60 MPa (5% clay). Thermal stability also showed enhancement, with initial degradation temperature increasing from 110 °C for pure TPS to 130 °C for TPS with 5% clay. Water vapor permeability (WVP) tests demonstrated a decrease in WVP values from 4.11 × 10−10 g m−1 s−1 Pa−1 for pure TPS to 2.09 × 10−10 g m−1 s−1·Pa−1 for TPS with 5% clay, indicating a significant barrier effect due to clay dispersion. These results suggest that biofilms based on huaya starch and reinforced with bentonite clay have considerable potential for sustainable food packaging applications, offering enhanced mechanical and barrier properties.

The effect of clay reinforcement of pine pollen grains on the mechanical, anti-corrosion and anti-microbial properties of an epoxy coating

Abstract In this work, a new material (PP-Mag) was manufactured using pine pollen (PP) and cetyltrimethylammonium bromide (CTA-Mag). By combining PP and Maghnite with an epoxy resin (EP), innovative nanocomposite materials was developed. With different blend compositions, the effect of EP on the mechanical properties, polarisation tests, salt spray tests and morphological characteristics of the blends was studied. The storage modulus (E′) of EP is 2179 MPa, which increases to 2361 MPa with increasing PP-Mag content. The mechanical properties of the blends containing EP/wt%PP/Mag showed an improved performance due to a better adhesion between the two phases when EP is incorporated. It was shown that the PP/Mag materials present in the matrix improve the corrosion resistance according to the different polarisation tests and the salt spray test.

Nanoscale phase separation achieved through trace PVDF/PEI blending enhances mechanical and energy storage performance at high temperatures

Due to the development of advanced electronic systems, there is an urgent need for polymer dielectric film capacitors with high breakdown strength (Eb) and high discharge energy density (Ud) at elevated temperatures. Herein, an all-organic blend polymer composite is fabricated by blending polyetherimide (PEI) and a trace amount of Poly(vinylidene fluoride) (PVDF), achieving nanoscale phase separation and forming interfaces between PEI and PVDF grain. The real permittivity (εr) and Eb of blend composites are simultaneously enhanced after PVDF introduction. It is worth noting that increasing the temperature does not reduce the Eb of the PEI/xPVDF blend composite. Our Study shows that optimizing the plasticity and storage modulus of PEI/xPVDF significantly contributes to maintaining Eb at elevated temperatures. Additionally, high temperatures enhance the entanglement of molecular chains at the PVDF-PEI interface, further supporting the preservation of Eb. Finally, a high Eb of 540 MV/m, a high Ud of 5.92 J/cm3 are achieved for the PEI/0.5PVDF blend at 150 °C. This work presents a new approach to enhance the Eb of dielectric polymers by optimizing mechanical properties at high temperature, which providing a different strategy for enhancing the energy storage performance.

Preparation and characterization of starch carbamate modified natural sodium alginate composite hydrogel blend formulation and its application for slow-release fertilizer

The exploration of environmentally friendly slow-release fertilizer (SRF) based on natural bio-polymers is of great importance in the development of modern agriculture and horticulture. Herein, a novel starch carbamate (SC) modified sodium alginate (SA) hydrogel (SC/SAH) was prepared utilizing as-synthesized SC and natural SA through the cationic ions crosslinking method and ultimately the corresponding slow-release fertilizer (SC/SAH-SRF) was successfully developed by immersing the dried SC/SAH matrix into saturated urea solution. Due to the low gelation temperature and high viscosity of the synthesized SC, the formed SC/SAH exhibits significantly enhanced properties including excellent water absorbency up to 8.02 g/g with considerable repeatability, abundant pore structure and high hydrophilicity compared with the neat SAH and natural starch based hydrogel (NS/SAH). Accordingly, the SC/SAH leads to higher urea loading amount ∼ 1.28 g/g. Importantly, the resultant SC/SAH-SRF also shows superior slow-release performance, yielding a cumulative urea release of only 61.6 % within 10 h and almost completely release >16 h in water, what's more, only 58.5 % of the urea releases within 25 days and exceeding 50 days for complete release in soil column assays. The slow-release of urea from SC/SAH-SRF well complies for the first-order kinetics and accomplishes via a non-Fickian diffusion process. Moreover, the pot experiment demonstrates that the SC/SAH-SRF has higher growth promotion role for the maize seedlings than those of others. Consequently, this work provides a novel strategy for preparing environmentally friendly SRF by blending modified starch and hydrogel.

Ternary Blends of Polypropylene Copolymer, Polyethylene and Thermoplastic Polyurethane for Fused Deposition Modeling Three-Dimensional Printing Technology: Preparation, Printing and Properties.

A set of filaments for fused deposition modeling (FDM) three-dimensional (3D) printing was developed from the ternary blends of polypropylene random copolymer (PPR or P), high density polyethylene (HDPE or E), and thermoplastic polyurethane (TPU or T), formulated with different weight ratios of polymers, i.e., 80:20:0, 70:20:10, 60:20:20, and 50:20:30, respectively, and coded as P80E20T0, P70E20T10, P60E20T20, and P50E20T30, respectively. The blend composition was optimized to obtain both high-quality filaments with low ovality and FDM-fabricated objects with minimized warpage and good interlayer bonding. The crystallization and crystalline morphologies of individual polymers in the blend filaments were comprehensively analyzed by differential scanning calorimetry (DSC), X-ray diffraction (XRD), and polarized light optical microscopy (PLOM). It was found that HDPE acted as crystalline nuclei for PPR crystallization; PPR appeared to crystallize more readily at a slightly higher T c with somewhat greater crystallinity. Meanwhile, TPU explicitly restricted the crystallization of both polyolefins; decreases in both the size and growth rate of their spherulites were observed. The PLOM and SEM results indicated that the surface morphology of the ternary blends was not absolutely phase-separated; an increasing number of TPU droplets inherently imbedded at the boundary of the polyolefin aggregate phase when a higher TPU quantity was integrated. Consequently, the warpage deformation and layer interfusion of the as-printed articles were most remarkably improved when P50E20T30 was used. Nonetheless, the incorporation of relatively flexible TPU material into the PPR-based filaments inevitably reduced their mechanical performance; the flexural strength and modulus of the highest-quality 3D-printed P50E20T30 object were fairly decreased by approximately 25% and 12%, respectively.

An interaction-based mixing model for predicting porosity and tensile strength of directly compressed ternary blends of pharmaceutical powders

Predicting the mechanical properties of powder mixtures without extensive experimentation is important for model driven design in solid dosage form manufacture. Here, a new binary interaction-based model is proposed for predicting the compressibility and compactability of directly compressed pharmaceutical powder mixtures based on the mixture composition. The model is validated using blends of MCC, lactose and paracetamol or ibuprofen. Both compressibility and compactability profiles are predicted well for a variety of blend compositions of ternary mixtures for the two formulations. The model performs well over a wide range of compositions for both blends and better than either an ideal mixing model or a ternary interaction model. A design of experiments which reduces the amount of API required for fitting the model parameters for a new formulation is proposed to reduce amount of API required. The design requires only three blends containing API. The model gives similar performance to the well-known Reynolds et al. model (2017) when trained using the same data sets. The binary interaction model approach is generalizable to other powder mixture properties. The model presented in this work is limited to curve-fitting of empirical compaction models for mixtures of common pharmaceutical powders and is not intended to provide guidance on the practical operating space (or design space) limits.