This study incorporated polypropylene (PP) plastic waste into the spent bleaching clay (SBC)-based geopolymer as aggregates, aiming to address pollution from plastic and edible oil industry waste while promoting a transition into circular economy of repurposing waste. The geopolymer mixture paste, containing PP plastic aggregates in different mass ratios (SBC:PP = 1:0.4, 1:0.6, 1:0.8, and 1:1) is oven cured at 60 °C and 80 °C for 8 h followed by 7 days of room temperature curing. Thermal properties of PP-SBC-based geopolymer mortars with varying compositions of PP plastic were assessed using Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). The TGA results revealed that the geopolymer's thermal stability within the temperature range of 620 °C–700 °C improved with an increase in PP plastic aggregate content, up to an optimal amount of 1:08 PPSBCG sample ratio of SBC to PP cured at oven temperature of 80 °C has been chosen as the representative sample for further discussion based on analysis result of ATR-FTIR spectroscopy and BET analysis. Beyond this amount, a reverse trend was observed. The DSC analysis revealed that incorporating PP plastic aggregates reduced its thermal stability towards the melting reaction but improved its thermal insulation properties. However, this effect was observed only up to a composition of PP plastic relative to SBC of 0.6, beyond this threshold, a reverse trend was observed. In addition to TGA and DSC, the geopolymer samples were characterized using Attenuated Total Reflectance - Fourier Transform Infrared (ATR-FTIR) spectroscopy and N2 Brunauer-Emmett-Teller (BET) analysis. This study proved that the addition of high heat-resistant PP plastic into the geopolymer system increased the thermal stability of geopolymers, but only up to a certain optimal quantity. Excessive PP plastic resulted in a reverse trend due to significant effect of weakened interfacial bonding between the geopolymer matrix.
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