Bleached Kraft Pulp Mill Research Articles

Torrefaction of kraft pulp mills sludges

Torrefaction emerges as an industrial process that increases the energy content of conventional biomass. Primary and secondary sludge are the main solid residues generated in the Effluent Treatment Plants of bleached kraft pulp mills, and can be considered as biomass. Typically, these wastes are sent to industrial landfills. The present study aimed to evaluate the technical feasibility of transforming the primary sludge (PS), secondary sludge (SS) and mixed sludges (MIX) into torrefied biomass for energy generation. Three temperatures (260, 290 and 320 °C) and three residence times (20, 40 and 60′) were used in the sludge torrefaction process. Increasing the torrefaction temperature and residence time of the sludges produced several benefits on their physical and chemical properties. They promoted an increase in the heating value, due to the elimination of less energetic compounds and the concentration of the fixed carbon content; caused a reduction of moisture, with a consequent increase in the lower heating value of the sludges; and led to a high energy yield and an increased energy density, important parameters in sludges energy generation. The treatment at 320 °C for 60′ obtained increases of 76%, 27% and 41% over the reference, for PS, SS and MIX, respectively.

Effects of programmed maintenance shutdowns on effluent quality of a bleached kraft pulp mill

Abstract Routinely, the mills perform programmed maintenance shutdowns (PMS) that can affect the characteristics of the effluents and the performance of the effluent treatment plant (ETP). A careful planning of the PMS, along with the use of industrial process sectorial spill control and the use of the emergency spill lagoon have considerably minimized these effects. The Suzano pulp mill located in Aracruz (Brazil) has three production lines and carry out, on average, PMS of each production line separately, every 15 months of operation. The purpose of the study was to evaluate the effects of the PMS on the effluent characteristics and performance of the ETP compared to the periods of normal operation. The results showed that during the PMS, the physicochemical characteristics of the raw and treated effluents were like those found during normal operation. The lower organic loads found in the effluents during the PMS periods were associated with the decrease of the flow rates and the increase of the hydraulic retention time of the ETP, causing a better performance of COD, BOD, TSS and AOX removal. A proper planning of the PMS improved the performance of the ETP and the treated effluent quality remained similar to those during the normal operating period.

Determination of kinetic constants on thermophilic aerobic wastewater treatment of Kraft bleaching cellulose effluent

Recalcitrant compounds found in pulp and paper mill effluents, which are usually generated at high temperatures, have shown the potential for thermophilic treatment. Using bleached kraft pulp mill effluents, this study aims to evaluate the acclimation conditions of mesophilic aerobic sludge to thermophilic conditions and determine the kinetic parameters. Two feeding strategies were used for this purpose: in the first approach, the first reactor R1 was fed with bleached kraft pulp effluent, while in the second strategy the reactor R2 was fed with easily biodegradable synthetic effluent and then the gradual substitution for bleached effluent was performed after sludge acclimation to a thermophilic environment. Both reactors were operated in batch at 55ºC. The second strategy has a slight advantage in COD (chemical oxygen demand) degradation and a considerable higher biomass production. The kinetic parameters (KS, µmax, Y, Kd) for both approaches were obtained using the Monod model. Those values indicated that the approach used for reactor R2 provided higher reaction speed.

Effects of pretreatments on the solubilization and theoretical methane production of waste activated sludge from a Brazilian eucalyptus kraft pulp mill

Waste activated sludge (WAS) originating from kraft pulp mill effluent treatment plants represents an important environmental challenge for this industry. Anaerobic digestion is a promising option for WAS treatment, with the added benefit of biogas production. This paper presents the application of thermal, thermal-alkaline, and mechanical pretreatment methods in order to promote the solubilization of organic matter to enhance the anaerobic digestion of the WAS from a Brazilian Eucalyptus bleached kraft pulp mill. A total of 16 pretreatment operating conditions were compared. Chemical analyses showed an improvement in organic matter solubilization, with an increase greater than 7-fold for soluble chemical oxygen demand and 4-fold for biochemical oxygen demand. Nutrient solubilization showed an increase greater than 10-fold for total Kjeldahl nitrogen and 3-fold for total phosphorus. Theoretical biochemical methane potential was improved from 211 mLCH4/gVS for raw sludge to 333-343 mLCH4/gVS after mechanical pretreatment, 314-360 mLCH4/gVS after thermal pretreatment, and 373-378 mLCH4/gVS after thermal-alkaline pretreatment. In general, thermal-alkaline pretreatment showed the best results for all the evaluated parameters, with the advantage of requiring lower temperature and retention time when compared to thermal conditions.

Application of the paleolimnological method to assess metal contaminant distribution (As, Cu, Pb, Zn) in pulp mill stabilization basin sediments, Nova Scotia, Canada.

The paleolimnological method was used to decouple geogenic and anthropogenic metal (loids) contributions in a sediment stabilization basin (Boat Harbour) located in Nova Scotia, Canada. Boat Harbour has been impacted by industrial effluents discharged by a bleached kraft pulp mill (1967 to 2019) and a chlor-alkali plant (1971 to 1992). The former estuary now contains >577,000 m3 of unconsolidated sediment, impacted by inorganic and organic contaminants, including metal[loid]s, polycyclic aromatic hydrocarbons and polychlorinated dibenzo-p-dioxins, polychlorinated dibenzofurans. Previous studies indicated significant knowledge gaps in our understanding of the spatial, stratigraphic, and temporal variation of sediment contamination. Twenty-five lakebed sediment gravity cores were obtained between 2016 and 2019 to determine spatiotemporal distribution of sediment As, Cu, Pb, and Zn concentrations which consistently exceeded guidelines for aquatic sediments. Results demonstrate there is no distinct spatial trend in metal concentrations despite point source effluent inputs. High and variable concentrations of Cu and Zn in contaminated sediment likely represent a combination of cation capture by highly organic sediment and influence of pulp mill on lakebed sediment chemistry. Elevated Pb in contaminated sediment is the result of atmospheric deposition from combustion of fossil fuels and bioaccumulation in effluent feedstock. Average sedimentation rate (1 cm every 3 years) is high compared to a nearby freshwater lake and is enhanced by increased nutrient loading and more productive water column conditions associated with effluent introduction. Temporal trends indicate significantly higher concentrations of Zn and Cu in top sediment samples consistent with changes in effluent treatment procedures as well as composition of effluent solids. Comparison of geochemistry of effluent influenced sediment and pre-effluent substate sediment at Boat Harbour to freshwater and marine reference was required to understand the degree to which geogenic and anthropogenic sources of metal(loids) have influenced effluent chemistry. This study demonstrates that undisturbed, time transgressive samples from both impacted sites and reference sites combined with non-destructive, rapid, small sample analytical techniques such as X-ray fluorescence, provide an accurate assessment of sediment metal contaminant distribution, data required to guide remediation and environmental effects monitoring and compliance.

A 30-Year Study of Impacts, Recovery, and Development of Critical Effect Sizes for Endocrine Disruption in White Sucker (Catostomus commersonii) Exposed to Bleached-Kraft Pulp Mill Effluent at Jackfish Bay, Ontario, Canada.

Jackfish Bay is an isolated bay on the north shore of Lake Superior, Canada that has received effluent from a large bleached-kraft pulp mill since the 1940s. Studies conducted in the late 1980s found evidence of reductions in sex steroid hormone levels in multiple fish species living in the Bay, and increased growth, condition and relative liver weights, with a reduction in internal fat storage, reduced gonadal sizes, delayed sexual maturation, and altered levels of circulating sex steroid hormones in white sucker (Catostomus commersonii). These early studies provided some of the first pieces of evidence of endocrine disruption in wild animals. Studies on white sucker have continued at Jackfish Bay, monitoring fish health after the installation of secondary waste treatment (1989), changes in the pulp bleaching process (1990s), during facility maintenance shutdowns and during a series of facility closures associated with changing ownership (2000s), and were carried through to 2019 resulting in a 30-year study of fish health impacts, endocrine disruption, chemical exposure, and ecosystem recovery. The objective of the present study was to summarize and understand more than 75 physiological, endocrine, chemical and whole organism endpoints that have been studied providing important context for the complexity of endocrine responses, species differences, and challenges with extrapolation. Differences in body size, liver size, gonad size and condition persist, although changes in liver and gonad indices are much smaller than in the early years. Population modeling of the initial reproductive alterations predicted a 30% reduction in the population size, however with improvements over the last couple of decades those population impacts improved considerably. Reflection on these 30 years of detailed studies, on environmental conditions, physiological, and whole organism endpoints, gives insight into the complexity of endocrine responses to environmental change and mitigation.

Long-Term Studies of Fish Health before and after the Closure of a Bleached Kraft Pulp Mill in Northern Ontario, Canada.

Changes in ecosystems after the removal of stress provide a rich source of information for conservation science. We used a long-term regional data set on the performance of white sucker (Catostomus commersonii) collected before and after the closure of a pulp mill to explore recovery in fish. Physiological indicators, including liver enzymes and plasma steroids, showed some compelling changes after the closure of the mill consistent with reduced exposure to pulp mill effluent but did not unequivocally demonstrate recovery. However, persistent signals in these fish may indicate effects of impoundment or discharge of sewage. We also used quantile regression with environmental covariates and bootstrap iteration to determine if systematic variation remained in relative body weight, liver weight, and gonad weight. In fish formerly exposed to pulp mill effluent, we found evidence of improvements (male gonad weight and liver weight of males and females), degradation (gonad weight of females), and no change (body weight). Although the observed patterns may be associated with closure of the mill, some differences were also found at regional locations, suggesting roles of additional stressors and challenging the clear association of change at the Mattagami River exposure site with the closure of the mill. However, fish captured at this location show responses consistent with regional locations, suggesting no residual impacts and highlights the challenges of identifying changes in fish even after large and known interventions. Environ Toxicol Chem 2021;40:162-176. © 2020 SETAC.

Electrocoagulation of kraft pulp bleaching filtrates to improve biotreatability

Bleached kraft pulp mills generate large volumes of effluents usually treated by biological processes that don´t remove recalcitrant organic constituents. The present study was undertaken to evaluate the potential of electrocoagulation of acid (AcF) and alkaline (AlF) kraft pulp bleaching filtrates with Al and Fe electrodes to improve their biotreatability. Response surface methodology was used to predict the effects of initial pH, current density, and electrolysis time on biodegradability (BOD/COD). Biodegradability increases of 1.7–2.1-fold were obtained using optimized experimental conditions for each electrode-filtrate combination: AcF-Al (pH 7.9, 128 A/m², 49 min), AcF-Fe (pH 4.6, 104 A/m², 40 min), AlF-Al (pH 3.8, 150 A/m², 52 min) and AlF-Fe (pH 6.3, 101 A/m², 42 min). Electrocoagulation with Al electrodes was more efficient in removing color, phenols and estrogenic activity, but required longer reaction time and higher current density, while treatment with Fe electrodes resulted in lower toxicity to Daphnia similis. Electrocoagulation of both filtrates before combining them for biological treatment led to 88 % dissolved organic carbon (DOC) removal in a five-day biodegradability test, compared to only 27 % DOC removal from combined raw filtrates. The potential to increase overall pulp mill wastewater treatment efficiency using electrocoagulation prior to biological treatment was demonstrated.

Characterization of thermophilic aerobic granular sludge for the treatment of bleached kraft pulp mill effluent

The objective of this work was to evaluate the physical characteristics of the thermophilic granular aerobic sludge used in the treatment of bleached kraft pulp mill effluents. Four sequential batch reactors (SBRs) were operated with cycles of 12 hours. Reactor (R1-FSR) with flocculent sludge was used as control. The other three reactors (R2-GSR, R3-GSR+100, and R4-GSR+200) were operated with granular aerobic sludge. Concentrations 100 and 200 mg. L-1 of calcium were applied in the R3-GSR+100 and R4-GSR+200, respectively. The pH was maintained in the neutral range in all reactors. The experimental plan was carried out for 490-day period, in 5 phases at different temperatures of 35 °C to 55 ºC. All SBRs showed COD removal efficiency above 60% in all temperature ranges. The granule average diameter in the R2-GSR, R3-GSR+100, and R4-GSR+200 ranged from 5 to 8 mm. The reactor R3-GS+100 showed better stability due to the addition of 100 mg. L-1 of calcium. The granular sludge sedimentation velocity was 40 m.h-¹, which was eight times higher than the flocculent sludge. Thermophilic treatment (55 °C) using aerobic granular sludge proved to be a promising way for treating bleached kraft pulp mill effluent without a prior cooling process.

Baseline characterization of sediments and marine biota near industrial effluent discharge in Northumberland Strait, Nova Scotia, Canada

A bleached kraft pulp mill operating in Nova Scotia, Canada has discharged effluent into a former tidal estuary known as Boat Harbour since 1967. After treatment in Boat Harbour, effluent is discharged into Northumberland Strait. Contaminated sediments in Boat Harbour are slated for remediation following cessation of effluent discharge. A review of historical documents to identify contaminants in marine biota in Northumberland Strait found insufficient data to properly assess baseline conditions prior to remediation. This study measured metal, methylmercury, dioxin and furan concentrations in surficial sediments and American lobster (Homarus americanus), rock crabs (Cancer irroratus) and blue mussels (Mytilus edulis) in Northumberland Strait. When compared to Canadian Council of Ministers of the Environment sediment quality guidelines and Canadian Food Inspection Agency tissue guidelines results indicated limited contamination in sediments and biota, posing low risk to marine biota. Long-term monitoring is recommended to verify effectiveness of remediation.

Regional and Long‐Term Analyses of Stable Isotopes of Fish and Invertebrates Show Evidence of the Closure of a Pulp Mill and the Influence of Additional Stressors

A bleached kraft pulp mill discharging effluent to the Mattagami River in northern Ontario, Canada, closed after almost 90 yr of operation. During its operation, effluent from the mill influenced biota in the downstream areas. To assess shifts in the reliance of biota from mill-derived nutrients, the isotopic composition (δ13 C and δ15 N) of white sucker (Catostomus commersoni) muscle and whole mayflies (Hexagenia sp.) were compared before (1990s) and after the pulp mill's closure (2012-2014). To better understand other potential sources of spatial and temporal change, samples from 3 other tributaries in the basin with dams, ongoing pulp mill operations, sites receiving sewage, and at several reference sites were collected and compared. Irrespective of time period, biota collected at sites downstream of both dams and active pulp mills tended to have elevated δ13 C values, but variable changes in δ15 N (negligible in most cases) when compared with upstream samples. The isotopic composition of mayflies varied at reference sites over time, with decreasing values of δ13 C and δ15 N (mayflies only) with increasing depth, and there was evidence of lower δ13 C in fish after the pulp mill closure. Overall, these results suggest the importance of long-term, regional-scale measurements for documenting the effects of stressors on nutrient use by aquatic species. Environ Toxicol Chem 2020;39:1207-1218. © 2020 SETAC.

How to preserve and handle fish liver samples to conserve RNA integrity

As transcriptomic studies are becoming more and more common, it is important to ensure that the RNA used in the analyses is of good quality. The RNA integrity may be compromised by storage temperature or freeze-thaw cycles, but these have not been well studied in poikilothermic fishes. This work studied the effects of tissue storage time and temperature, and freeze-thaw cycles of tissue and extracted RNA on RNA integrity in brown trout (Salmo trutta L.) liver. The storage time and temperature had an effect on RNA integrity, but RNA suitable for quantitative reverse transcription PCR (RT-qPCR) (RIN > 7) was still obtained from samples preserved at − 20 °C for 6 months. Freeze-thaw cycles of tissue or RNA did not compromise the integrity of RNA. RNA degradation had an effect on RT-qPCR results, and the effect depended on gene. The RT-qPCR analysis of historical samples from a bleached kraft pulp mill effluent exposure in 1984 revealed no significant cyp1a induction. Recommendations are given for the preservation and handling procedures of samples designated for transcriptomic analyses.

Effects of electrostatic precipitators ash leachate (EPAL) from recovery boilers on the biological treatment of effluent of kraft pulp mills

The electrostatic precipitators ash leachate (EPAL) from recovery boilers of kraft pulp mills is generated in processes dedicated to the removal of potassium and chloride salts seeking to avoid fouling and corrosion in pipes and equipment. However, the EPAL is rich in salts and has high electrical conductivity. Whenever it is sent to the effluent treatment plant (ETP), it can cause negative impacts to the biological process. It may jeopardize particularly the microbial community and the sludge bio-flocculation, causing sludge losses in the secondary clarifiers, reducing the overall efficiency of the effluent treatment plant. The objective of this research was to evaluate the influence of EPAL from the recovery boilers added to a typical effluent from a bleached eucalyptus kraft pulp mill in gradually increased doses and in sudden doses (shock loads) in the efficiency of the biological treatment. Three biological sequential batch reactors (R1, R2, R3) with a volume of 1000 ml each were tested. The Reactor R1 was operated as a reference and fed only with typical effluent from the pulp mill; Reactor R2 was fed with mill effluent with gradually increased doses of EPAL in fixed proportions until reaching a real industrial condition; Reactor R3 was fed with mill effluent and with sudden doses of EPAL. The reactors were operated in similar conditions, i.e., the concentration of dissolved oxygen (DO) was always kept higher than 2 mg L−1, COD:N:P ratio equal to 250:5:1 and hydraulic retention time of 12 h. Depending on the dose which was applied, the EPAL inhibited microbiological activity, reduced the efficiency of COD removal of the biological treatment (10% when EPAL was gradually applied and 15% in sudden doses) and increased the sludge carryover in the sedimentation phase (148% when EPAL was gradually applied and 170% in sudden dosages). Furthermore, the reduced efficiency and suspended solid carryover were more significant when sudden doses were applied compared to the application of gradual doses of the EPAL.

Toxic Effect of Bleached Kraft Pulp and Paper Mill Effluents on the River Water and It’s Organism

Toxic Effect of Bleached Kraft Pulp and Paper Mill Effluents on the River Water and It’s Organism

Biogas production from thermophilic anaerobic digestion of kraft pulp mill sludge

Abstract Primary and secondary sludges originating from kraft pulp mill effluent treatment plants represent an environmental challenge. Their final disposal mainly includes landfill or burning in the mill's biomass boiler. Seeking energy self-sufficiency and better environmental outcomes, the pulp industry is looking to develop new waste management strategies. Biogas production is a millennial technology already applied in many fields, but still behind in terms of pulp and paper mill sludges. Due to the high moisture content of sludge, anaerobic digestion shows great potential. This paper aimed to study biogas production using kraft pulp mill primary and secondary sludges under thermophilic conditions, coupling laboratory experiments with mathematical modeling. Methane production was estimated through the Biochemical Methane Potential (BMP). The Process Simulation Model developed by Rajendran et al. [1] was calibrated for kraft pulp mill sludge based on the BMP results. Cumulative methane production from the secondary sludge reached 46.9 NmL CH4/g VS in 30 days. In addition, the Rajendran et al. [1] model was shown to be suitable for simulating the methane yield from bleached kraft pulp mill secondary sludge after minor adjustments. The energy balance showed that the anaerobic digestion process under thermophilic condition for kraft pulp mill secondary sludge still is not feasible on large scale, since the heat produced by biogas was smaller than the heat demanded for heating the reactors.

Spatiotemporal assessment (quarter century) of pulp mill metal(loid) contaminated sediment to inform remediation decisions

A bleached kraft pulp mill in Nova Scotia has discharged effluent wastewater into Boat Harbour, a former tidal estuary within Pictou Landing First Nation since 1967. Fifty years of effluent discharge into Boat Harbour has created >170,000m3 of unconsolidated sediment, impacted by inorganic and organic contaminants, including metal[loid]s, polycyclic aromatic hydrocarbons (PAHs), dioxins, and furans. This study aimed to characterize metal(loid)-impacted sediments to inform decisions for a $89 million CAD sediment remediation program. The remediation goals are to return this impacted aquatic site to pre-mill tidal conditions. To understand historical sediment characteristics, spatiotemporal variation covering ~quarter century, of metal(loid) sediment concentrations across 103 Boat Harbour samples from 81 stations and four reference locations, were assessed by reviewing secondary data from 1992 to 2015. Metal(loid) sediment concentrations were compared to current Canadian freshwater and marine sediment quality guidelines (SQGs). Seven metal(loid)s, As, Cd, Cr, Cu, Pb, Hg, and Zn, exceeded low effect freshwater and marine SQGs; six, As, Cd, Cr, Pb, Hg, and Zn, exceeded severe effect freshwater SQGs; and four, Cd, Cu, Hg, and Zn, exceeded severe effect marine SQGs. Metal(loid) concentrations varied widely across three distinct temporal periods. Significantly higher Cd, Cu, Pb, Hg, and Zn concentrations were measured between 1998 and 2000, compared to earlier, 1992-1996 and more recent 2003-2015 data. Most samples, 69%, were shallow (0-15cm), leaving deeper horizons under-characterized. Geographic information system (GIS) techniques also revealed inadequate spatial coverage, presenting challenges for remedy decisions regarding vertical and horizontal delineation of contaminants. Review of historical monitoring data revealed that gaps still exist in our understanding of sediment characteristics in Boat Harbour, including spatial, vertical and horizontal, and temporal variation of sediment contamination. To help return Boat Harbour to a tidal estuary, more detailed sampling is required to better characterize these sediments and to establish appropriate reference (background) concentrations to help develop cost-effective remediation approaches for this decades-old problem.

Techno-economic analysis of ECF bleaching and TCF bleaching for a bleached eucalyptus kraft pulp mill

An early stage techno-economic analysis was performed to compare a traditional elemental chlorine free (ECF) sequence (O O D0 [EOP] D1 P) with the proposed totally chlorine free (TCF) sequence (O O A [ZEO]1 [ZEO]2 P)] for a bleached eucalyptus kraft pulp mill. Similar operating costs (ECF = US$465/a.d. metric ton; TCF = US$468/a.d. metric ton) and similar internal rate of return (ECF = 16.5%; TCF = 16.4%) were obtained. Although the TCF case has lower revenue with surplus steam, savings with chemicals (e.g., sodium chlorate and methanol) pays for the higher consumption of electricity. Probabilistic analyses were also performed to evaluate the financial risks associated with the variability of chemical costs and electricity price. Probabilistic analyses have shown that the price volatility of sodium hydroxide and sodium chlorate have a significant impact on the probability distribution of internal rate of return (IRR). Despite its promising potential, the new TCF sequence has only been tested in laboratory scale and further scaleup has to be performed to validate the technology. However, the techno-economic economic analysis shows that the proposed TCF technology has promising potential for future industrial application.

Historical decline and altered congener patterns of polychlorinated dibenzo-p-dioxins and dibenzofurans in fish and sediment in response to process changes at a pulp mill discharging into Jackfish Bay, Lake Superior.

Improved regulations for pulp and paper mill effluents and an industry shift away from elemental chlorine bleaching in the 1990s greatly reduced the release of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) into the environment. However, the high potential of these contaminants to persist in sediment and bioaccumulate in biota means that they have remained a concern. To document current contamination from bleached kraft pulp mill effluent, PCDD/Fs were measured in white sucker (Catostomus commersoni) collected from Jackfish Bay, Lake Superior. These values were contrasted to historically reported fish data as well as PCDD/F patterns from dated sediment cores. Patterns of PCDD/Fs in sediment cores from Jackfish Bay and reference sites demonstrated a relationship between contamination and mill process changes. During the peak PCDD/F contamination period (1991), when the mill was still using elemental chlorine, the contamination patterns in fish and sediment were distinct and dominated by 2,3,7,8-tetrachlorodibenzo-p-dioxin and 2,3,7,8-tetrachlorodibenzofuran. Following the reduction in the use of elemental chlorine during the early 1990s, a rapid decline was observed in PCDD/F contamination of fish tissue, and levels are now approaching background conditions with congener patterns more reflective of atmospheric sources. Although surface sediments from Jackfish Bay continue to have elevated PCDD/Fs, with some locations exceeding sediment quality guidelines, they do not appear to be highly bioavailable to benthic fish.

A novel approach to white liquor control in a continuous digester using the Box-Jenkins methodology to predict chip bulk density

Alkali charge is one of the most relevant variables in the continuous kraft cooking process. The white liquor mass flow rate can be determined by analyzing the chip bulk density fed to the process. At the mills, the total time for this analysis usually is greater than the residence time in the digester. This can lead to an increasing error in the mass of white liquor added relative to the specified alkali charge. This paper proposes a new approach using the Box-Jenkins methodology to develop a dynamic model for predicting chip bulk density. Industrial data were gathered on 1948 observations over a period of 12 months from a Kamyr continuous digester at a bleached eucalyptus kraft pulp mill in Brazil. Autoregressive integrated moving average (ARIMA) models were evaluated according to different statistical decision criteria, leading to the choice of ARIMA (2,0,2) as the best forecasting model, which was validated against a new dataset gathered during 2 months of operations. A combination of predictors has shown more accurate results compared to those obtained by laboratory analysis, allowing a reduction of around 25% of the chip bulk density error to the alkali addition amount.

Effects of black liquor shocks on activated sludge treatment of bleached kraft pulp mill wastewater

Kraft pulp mills use activated sludge systems to remove organic matter from effluents. Process streams may appear as toxic spills in treatment plant effluents, such as black liquor, which is toxic to microorganisms of the activated sludge. The present study evaluates the effects of black liquor shocks in activated sludge systems. Four black liquor shocks from 883 to 3,225 mg chemical oxygen demand−COD L−1 were applied during 24 hours in a continuously operating lab−scale activated sludge system. Removal efficiencies of COD, color and specific compounds were determined. Moreover, specific oxygen uptake rate (SOUR), sludge volumetric index (SVI) and indicator microorganisms were evaluated. Results show that the addition of black liquor caused an increase in COD removal (76−67%) immediately post shock; followed two days later by a decrease (−19−50%). On the other hand, SOUR ranged between 0.152 and 0.336 mgO2 g−1 volatile suspended solids−VSS• min−1 during shocks, but the initial value was reestablished at hour 24. When the COD concentration of the shock was higher than 1,014 mg/L, the abundance of stalked ciliates and rotifers dropped. Finally, no changes in SVI were observed, with values remaining in the range 65.8−40.2 mL g−1 total suspended solids−TSS during the entire operating process. Based on the results, the principal conclusion is that the activated sludge system with the biomass adapted to the kraft pulp effluent could resist a black liquor shock with 3,225 mgCOD L−1 of concentration during 24 h, under this study's conditions.