Effects of electrostatic precipitators ash leachate (EPAL) from recovery boilers on the biological treatment of effluent of kraft pulp mills

Abstract

The electrostatic precipitators ash leachate (EPAL) from recovery boilers of kraft pulp mills is generated in processes dedicated to the removal of potassium and chloride salts seeking to avoid fouling and corrosion in pipes and equipment. However, the EPAL is rich in salts and has high electrical conductivity. Whenever it is sent to the effluent treatment plant (ETP), it can cause negative impacts to the biological process. It may jeopardize particularly the microbial community and the sludge bio-flocculation, causing sludge losses in the secondary clarifiers, reducing the overall efficiency of the effluent treatment plant. The objective of this research was to evaluate the influence of EPAL from the recovery boilers added to a typical effluent from a bleached eucalyptus kraft pulp mill in gradually increased doses and in sudden doses (shock loads) in the efficiency of the biological treatment. Three biological sequential batch reactors (R1, R2, R3) with a volume of 1000 ml each were tested. The Reactor R1 was operated as a reference and fed only with typical effluent from the pulp mill; Reactor R2 was fed with mill effluent with gradually increased doses of EPAL in fixed proportions until reaching a real industrial condition; Reactor R3 was fed with mill effluent and with sudden doses of EPAL. The reactors were operated in similar conditions, i.e., the concentration of dissolved oxygen (DO) was always kept higher than 2 mg L−1, COD:N:P ratio equal to 250:5:1 and hydraulic retention time of 12 h. Depending on the dose which was applied, the EPAL inhibited microbiological activity, reduced the efficiency of COD removal of the biological treatment (10% when EPAL was gradually applied and 15% in sudden doses) and increased the sludge carryover in the sedimentation phase (148% when EPAL was gradually applied and 170% in sudden dosages). Furthermore, the reduced efficiency and suspended solid carryover were more significant when sudden doses were applied compared to the application of gradual doses of the EPAL.