This study introduces a comprehensive methodology for selecting blasthole diameters in open-pit mining, aiming to reduce the environmental impact while addressing the limitations of traditional empirical methods that often yield suboptimal productivity, cost efficiency. By integrating critical parameters such as bench height, rock and explosive properties, desired fragmentation size, production scale, and operational specifics, the methodology seeks to minimize negative effects on nearby communities while optimizing blasting practices. The methodology consists of four key steps: calculating potential diameters based on bench height, verifying influential factors affecting diameter selection, assessing environmental impacts of blasting activities, such as blasting-induced vibration and flyrock, and ultimately choosing the optimal diameter. This systematic approach ensures that all relevant aspects, including explosive critical diameter and velocity of detonation, are considered. The integration of environmental and geotechnical limitations and parameters enhances its practical applicability. Validation was performed at an open-pit iron mine situated near a populated area, demonstrating the methodology's effectiveness in achieving reduction in environmental impacts while adhering to fragmentation requirements. The results indicate its broad applicability across various mining operations, effectively balancing community safety with technical requirements. In conclusion, this study significantly advances the field of environmental and mining engineering by providing a scientifically grounded approach to blasthole diameter selection. The findings highlight the importance of a holistic perspective that encompasses environmental, technical and economic factors in blasting operations. By adopting this methodology, mining companies can mitigate their environmental footprint and fostering better relationships with surrounding communities while enhancing operational efficiency.
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