BackgroundCupriavidus necator H16, a native polyhydroxybutyrate (PHB) producer, has emerged as a promising candidate for sustainable bioproduction to replace conventional plastics. However, most fermentation processes still rely on expensive substrates. Therefore, developing an eco-friendly bioprocess for PHB using waste materials is urgent and essential. MethodAn engineered strain Lgg-H16, incorporating galactose permease (galP) and glucokinase (glk), was employed to boost glucose uptake and phosphorylation. Then, biomass and PHB production were improved by fine-tuning the carbon, nitrogen, and phosphorus ratios. Yeast extract was supplemented as an additional nutrient, and a tailored feeding strategy was applied to maximize PHB output. To lower the manufacturing costs, waste molasses from the sugar industry, was utilized for fed-batch fermentation. The physical properties of the PHB, such as molecular weight and crystallinity, were analyzed using differential scanning calorimeter (DSC) and gel permeation chromatography (GPC), respectively. Significant resultsEngineered Lgg-H16 strain exhibited a 2.15-fold increase in specific growth rate compared to the wild type with a C:N:P ratio of 20:1:18, as well as supplemented 2 g/L yeast extract in the medium. PHB yield reached 17.4 g/L with 70 % content from waste molasses in fed-batch fermentation with an atomizer to increase gas dispersion, costing only 1 % of pharmaceutical-grade glucose. All physical properties of the PHB produced by Lgg-H16 were comparable to commercial product, supporting this promising bioprocess by using the low-cost feedstocks for high-value bioplastic PHB.
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