Bio-based Polyurethane Foams Research Articles

Effect of Surfactant on Properties of Bio-Based Polyurethane Foams

This study explores the impact of epoxidized palm oil (EPO) content and surfactant type on the mechanical properties of polyurethane foams. The resilience, hardness, and compressive strength of the foams were systematically analyzed at different NCO/OH molar ratios. The findings revealed that increasing EPO content generally decreased both hardness and resilience values, indicating enhanced viscoelastic properties due to the plasticizing effect of EPO's hydrocarbon chains. However, specific surfactants significantly influenced these mechanical properties. Concentrol STB PU-2254 and Tegostab® B82001 VE surfactants enhanced compressive strength by promoting a compact cellular structure with smaller, more numerous cells, effectively distributing loads and counteracting the softening effect of high EPO content. Conversely, the use of Tegostab® B8462 resulted in reduced hardness due to increased porosity from larger cell formation. At an NCO/OH ratio of 1.0, higher pMDI content improved compressive strength by increasing hard segment formation. These results underscore the importance of surfactant selection and NCO/OH ratio optimization in tailoring the mechanical properties of polyurethane foams, offering valuable insights for their application-specific design and optimization.

Flame Retardancy and Thermal Stability of Rigid Polyurethane Foams Filled with Walnut Shells and Mineral Fillers.

Recently, the influence of the concept of environmental sustainability has increased, which includes environmentally friendly measures related to reducing the consumption of petrochemical fuels and converting post-production feedstocks into raw materials for the synthesis of polymeric materials, the addition of which would improve the performance of the final product. In this regard, the development of bio-based polyurethane foams can be carried out by, among other things, modifying polyurethane foams with vegetable or waste fillers. This paper investigates the possibility of using walnut shells (WS) and the mineral fillers vermiculite (V) and perlite (P) as a flame retardant to increase fire safety and thermal stability at higher temperatures. The effects of the fillers in amounts of 10 wt.% on selected properties of the polyurethane composites, such as rheological properties (dynamic viscosity and processing times), mechanical properties (compressive strength, flexural strength, and hardness), insulating properties (thermal conductivity), and flame retardant properties (e.g., ignition time, limiting oxygen index, and peak heat release) were investigated. It has been shown that polyurethane foams containing fillers have better performance properties compared to unmodified polyurethane foams.

Synthesis of bio-polyol-functionalized nanocrystalline celluloses as reactive/reinforcing components in bio-based polyurethane foams by homogeneous environment modification

Nanocrystalline Cellulose (NCC or CNC) is widely used as a filler in polymer composites due to its high specific strength, tensile modulus, aspect ratio, and sustainability.However, CNC hydrophilicity complicates its dispersion in hydrophobic polymeric matrices giving rise to aggregate structures and thus compromising its reinforcing action. CNC functionalization in a homogeneous environment, through silanization with trichloro(butyl)silane as a coupling agent and subsequent grafting with bio-based polyols, is herein investigated aiming to enhance CNC dispersibility improving the filler-matrix interaction between the hydrophobic PU and hydrophilic CNC. The modified CNCs (m_Ci) have been studied by XRD, SEM, and TGA analyses. The TGA results show that the amount of grafted polyol is strongly influenced by both its molar mass and OH number and the maximum amount of grafted polyol reaches up to 0.32 mmol per grams of functionalized CNC, within the explored conditions. The effect of different concentrations (1–3 wt%) of m_Ci on the physical, morphological, and mechanical properties of the resulting bio-based composite polyurethane foams is evaluated. Composite PU foams present compressive modulus up to 4.81 MPa and strength up to 255 kPa more than five times higher than those reinforced with unmodified CNC or with modified CNC in heterogeneous chemical environment. The improvement of mechanical properties of the examined PU foams, as a consequence of the incorporation of bio-polyols modified CNCs where polyol's OH groups interact with polyurethane precursors, could further broaden the use of these materials in building applications.

Liquefaction optimization of grape pulp using response surface methodology for biopolyol production and bio-based polyurethane foam synthesis.

Both environmental and economic disadvantages of using petroleum-based products have been forcing researchers to work on environmentally friendly, sustainable, and economical alternatives. The purpose of this study is to optimize the solvothermal liquefaction process of grape pomace using response surface methodology coupled with a central composite design. After investigating the physicochemical properties of the liquified products (biopolyol) in detail, a bio-based rigid polyurethane foam (RPUF) was synthesized and characterized. The hydroxyl and acid numbers and viscosity values of all the biopolyols were analyzed. According to variance analysis results (%95 confidence range), both the reaction temperature and catalyst loading were determined as significant parameters on the liquefaction yield (LY). The model was validated experimentally in the following reaction conditions: 4.25% catalyst loading, 50 min reaction time, and 165 °C reaction temperature, which yields an LY of 81.3%. The biopolyols produced by the validation experiment display similar characteristics (hydroxyl number: 470.5 mg KOH/g; acid number: 2.31 mg KOH/g; viscosity: 1785 cP at 25 °C) to those of commercial polyols widely preferred in the production of polyurethane foam. The physicochemical properties of bio-based foam obtained from the biopolyol were determined and the thermal conductivity, closed-cell content, apparent density, and compressive strength values of bio-based RPUF were 31.3 mW/m·K, 71.1%, 33.4 kg/m3, and 105.3 kPa, respectively.

Improved thermal stability and flame retardancy of soybean oil-based polyol rigid polyurethane foams modified with magnesium borate hydroxide and ammonium polyphosphate

The concept of sustainable development has led to a growing research interest in bio-based flame-retardant polyurethane foams. These foams offer environmentally friendly, sustainable, and flame-retardant raw materials for the construction, automotive, and furniture industries. The 15 wt% soybean oil-based polyol rigid polyurethane foams (RPUF-S3A20B system) were modified with 20 wt% ammonium polyphosphate (APP) and homemade magnesium borate hydroxide (MgBO2(OH)). Thermogravimetric analysis, pyrolysis kinetic analysis, limiting oxygen index (LOI) test, cone calorimetry (CONE), morphological analysis, and smoke density (Ds) were employed to investigate the impact of MgBO2(OH) on the thermal stability and flame-retardant properties of the RPUF-S3A20B system. The results indicated that RPUF-S3A20B12.5 with 12.5 wt% MgBO2(OH) had better thermal stability and higher activation energy. In addition, its LOI was increased by 3.1% compared to RPUF-S3A20 without MgBO2(OH). The peak heat release rate (PHRR) and total heat release rate (THR) of RPUF-S3A20B12.5 at a radiant flux of 25 kW/m2 were reduced by 45.8% and 35.0% compared with RPUF-S3A20. RPUF-S3A20B12.5 demonstrated the lowest smoke density (17.4 and 17.5) and highest light transmission (73.9% and 73.7%) in both flameless and flame conditions, indicating superior flame-retardant and smoke-suppression properties. These findings offered valuable insights for further research on synergistic flame-retardant systems in bio-based polyurethane foams.

Solving the dilemma between reprocessability and mechanical properties faced by recyclable bio-based polyurethane foam through confining imine bonds in the hard domains

Introducing dynamic covalent bonds (DCBs) into polyurethane (PU) foams can solve the problem of their poor recyclability. However, a dilemma arises between reprocessability and mechanical robustness because of the low bond energies of DCBs. In this work, an aromatic diol (VAN-AM) containing imine bonds is synthesized to serve as the polyol together with castor oil. A series of bio-based polyurethane foams (BPUFs) with tunable bio-based carbon content, apparent density, cell properties and mechanical properties are prepared by adjusting the proportions of VAN-AM and castor oil. Benefiting from the molecular rigidity of VAN-AM, the dynamic imine bonds are enriched in the hard domains of PU. This allows for the kinetic control of the dynamicity of the PU networks. When the foams work at ambient temperature, which is much lower than the glass transition temperature of PU (113 ºC), the frozen segments of the hard domains inhibit the dynamic behavior of the imine bonds even if the latter may be somewhat activated (their triggering temperature ≈ 50 ºC). Consequently, the good mechanical properties of BPUFs can be maintained during service. At higher temperatures (> 113 ºC) or swollen state, the segmental mobility in the hard domains and dynamicity of imine bonds are greatly enhanced. Recycling of BPUFs is enabled as evidenced by hot-pressing the crushed foams into the compact sheets under mild conditions. The findings would facilitate the rational design of crosslinked polymeric foams with both high reprocessability and mechanical performance.

Catalyst-free construction of biomass-based robust and flame-retardant polyurethane foams

This study introduces a green synthesis method for the preparation of flame-retardant biobased polyurethane foams (PUFs) without the use of catalysts. The approach involves the design and utilization of two cardanol-based hydroxyalkyl benzoxazines (CHBzs) capable of self-catalytic foaming through the action of their oxazine rings. Additionally, tris(hydroxymethyl)phosphine oxide (THPO) is incorporated as both a crosslinking agent and a flame-retardant additive during the foaming process to enhance the physical properties and flame retardancy of the resulting PUFs. The thermodynamic performance, compressive strength, and flame-retardant properties of the synthesized foams are analyzed. Furthermore, the morphology of the combustion residues is investigated to understand the combustion process. The results demonstrate that the addition of THPO significantly improves the flame-retardant performance and thermal degradation characteristics of bio-based flame-retardant PUFs. This green synthesis approach offers a promising strategy for the development of sustainable and flame-retardant PUF materials.

Open-cell bio-based polyurethane foams modified with biopolyols from non-edible oilseed radish oil

Open-cell bio-based polyurethane foams modified with biopolyols from non-edible oilseed radish oil

Synthesis and characterization of rigid water-blown, palm oil-based polyurethane/organically-modified clay nanocomposite foam

Despite the superior enhancement it could impose, incorporation of montmorllonite (MMT) nanoclay in polymer-matrix composites is still limited due to miscibility issues with its host matrix; which could be alleviated with surface-modification of the nanoclay. In this paper, diamino methylpentane-modified montmorillonite (DAMP-MMT) nanoclay was incorporated into a bio-based polyurethane (PU) foam at different weight loadings. Characterization tests were then carried out to investigate the influence of included organoclay on the mechanical properties, thermal stability, foam morphology, and foaming kinetics. MMT modification effect could clearly be observed with exfoliated microstructure at lower loadings, compared to pristine clay at similar loading. Presence of organic modifier tethered on the surface of nanoclay was found to act as catalyst which induced accelerated curing, affecting cellular size and structure of foam, which in return cascades into influencing mechanical and thermal properties of the foam. Compressive strength improved with addition of 1 wt.% clay, and deteriorated beyond this point; believed due to clay agglomeration at higher clay loadings. However, thermal stability showed improvement parallel with its clay content, believed owed to additional bonds formed between amine -NH2 from organoclay and – NCO from diisocyanates. Incorporation of organoclays in rigid bio-based PU foam shows great potential in moderate load-bearing applications while upholding “green chemistry” practice.

Fumed nanosilica as filler for semi-rigid palm oil-based polyurethane foam: Mechanical, material, thermal, and fire response

Incorporating nano-sized fillers into bio-based polyurethane (PU) foams typically enhances their properties. In present investigation, palm oil-based PU foams are fabricated with varied loadings (0 to 5 wt%) of fumed nanosilica. The foams are then characterized for their fire-retardancy, thermal stability, foam morphology, and also mechanical properties. Marginal improvement in Limiting Oxygen Index (LOI) values, as well as failure to be rated under UL-94 Vertical Combustion Test indicate limited potential of fumed silica in improving flammability of organic polymeric foams; suggesting exorbitant amount is required for any distinguishable effect to manifest. Interestingly; results from Thermogravimetry Analysis (TGA) shows marked improvements in terms of char residue with more than seven-fold increase at 5 wt% filler loading, possibly owed to the inert filler nature of fumed nanosilica forming a char barrier and acting as fuel diluent. Filled PU foams displayed an increased open-cell content, likely because the filler functioned as a cell opener. Removing the influence of density, the normalized compressive properties showed notable improvement up until a certain loading, which could be credited to the increased stiffness imparted by the filler itself. The results portray the potential of fumed nanosilica as filler for bio-based PU foams, offering enhanced thermal stability and limited fire retardancy.

Structural features of biobased composite foams revealed by X-ray tomography.

Polymer foams can have heterogeneous and complex internal structures, especially when material blends or particles have been integrated to create composites. It becomes even more challenging to probe and understand foam structure/properties when using non-uniform particles, such as biobased fillers. Optical or SEM imaging can only provide limited information as these are two-dimensional (2D) surface techniques. In this study, 3D X-ray tomography was applied to comprehensively analyze the structural features of biobased polyurethane foams containing porous rice hull fillers. The in-depth characterization at a wide range of length scale enabled us to quantify and obtain statistics of the unique trends in foam pore size and pore orientation corresponding to rice hull particle fraction and particle size. Rice hull particles were found to induce smaller cell formation. In addition, these biobased particles influenced cell expansion and caused cells to have less consistent orientation. Furthermore, after foam samples were subjected to cyclic compressive loading, X-ray tomography showed fractures in large (>100 μm) particles. This helps reveal the premature failing mechanism of composite foams with highly porous and coarse particles. The study elucidates novel microstructural evolution and deformation mechanisms using 3D X-ray tomography. The results offer new insights on internal structures for biobased composites and foams that are not previously possible through the conventional characterization tools.

Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine

Aminolysis is widely recognized as a valuable chemical route for depolymerizing polymeric materials containing ester, amide, or urethane functional groups, including polyurethane foams. Bio-based polyurethane foams, pristine and reinforced with 40 wt% of sustainable fillers, were depolymerized in the presence of bio-derived butane-1,4-diamine, BDA. A process comparison was made using fossil-derived ethane-1,2-diamine, EDA, by varying amine/polyurethane ratio (F/A, 1:1 and 1:0.6). The obtained depolymerized systems were analyzed by FTIR and NMR characterizations to understand the effect of both diamines on the degradation pathway. The use of bio-based BDA seemed to be more effective with respect to conventional EDA, owing to its stronger basicity (and thus higher nucleophilicity), corresponding to faster depolymerization rates. BDA-based depolymerized systems were then employed to prepare second-generation bio-based composite polyurethane foams by partial replacement of isocyanate components (20 wt%). The morphological, mechanical, and thermal conductivity properties of the second-generation polyurethane foams were evaluated. The best performances (σ10 %=71 ± 9 kPa, λ = 0.042 ± 0.015 W∙ m-1 ∙K-1) were attained by employing the lowest F/A ratio (1:0.6); this demonstrates their potential application in different sectors such as packaging or construction, fulfilling the paradigm of the circular economy.

Bio-based polyester-polyurethane foams: synthesis and degradability by Aspergillus niger and Aspergillus clavatus.

In this article, the degradability by Aspergillus niger and Aspergillus clavatus of three bio-based polyurethane (PU) foams is compared to previous degradability studies involving a Pseudomonas sp. bacterium and similar initial materials (Spontón et al. in Int. Biodet. Biodeg. 85:85-94, 2013, https://doi.org/10.1016/j.ibiod.2013.05.019 ). First, three new polyester-polyurethane foams were prepared from mixtures of castor oil (CO), maleated castor oil (MACO), toluene diisocyanate (TDI), and water. Then, their degradation tests were carried out in an aqueous medium, and employing the two mentioned fungi, after their isolation from the environment. From the degradation tests, the following was observed: (a) the insoluble (and slightly collapsed) foams exhibited free hydroxyl, carboxyl, and amine moieties; and (b) the water soluble (and low molar mass) compounds contained amines, carboxylic acids, and glycerol. The most degraded foam contained the highest amount of MACO, and therefore the highest concentration of hydrolytic bonds. A basic biodegradation mechanism was proposed that involves hydrolysis and oxidation reactions.

New bio-based polyurethane (PU) foams synthesized using crude glycerol-based biopolyol and humin-based byproducts from biomass hydrolysis

Exploring novel applications for solid waste in industrial production reduces the production cost of polyurethane (PU) foams, which is of great significance for sustainable development. In this study, crude glycerol was utilized to synthesize bio-based polyols via a one-pot method. Around 45 % of the glycerol components present in crude glycerol underwent esterification or transesterification reactions, resulting in the formation of polyhydroxy compounds. The synthesized polyol had a hydroxyl number of 406 mg KOH/g, a viscosity of 1092 mPa·s, and an acid number of 1.9 mg KOH/g, rendering it suitable for the preparation of rigid polyurethane foams. Humin-based residues (FRR, referring to residues from hydrolysis of furfural residue, and GR, referring to residues from hydrolysis of glucose) were further incorporated for the first time to reinforce bio-based PU foams. The effects of various fillers content (0, 1 %, 3 %, 5 %, 7 %, and 10 %) on the mechanical properties, morphology, thermal insulation properties, and thermal stability of PU foams were investigated. At an FRR level of 7 %, the maximum compressive strength reached 0.1536 MPa, representing an increase of 28.30 %. Similarly, when GR levels were set at 5 %, the maximum compressive strength was found to be 0.1581 MPa, reflecting an increase of 32.08 %. The addition of GR filler had a greater impact on enhancing compression strength, potentially due to its spherical and uniform particle shape, which could facilitate better dispersion within the polyols. The PU foam synthesized in this study showed comparable performance to those using cellulose-based fillers. Furthermore, the thermal conductivity of all foams containing fillers was lower than 0.0350 W/(m·K). The thermal gravimetric analysis demonstrated that the addition of humins as filler effectively enhanced the stability of the foam. As indicated from FT-IR and XPS analysis, urethane bonds were successfully formed, while the hydroxyl group on the surface of humins potentially enhanced the consumption of the –NCO group. The foams produced in this study exhibited highly favorable thermal insulation properties, while also offering superior economic and environmental benefits.

Fire-Resistant Bio-based Polyurethane Foams Designed with Two By-Products Derived from Sugarcane Fermentation Process

There is a growing interest in replacing conventional fossil-based polymers and composites with waste-based materials and fillers for environmental sustainability. This study designed water-blown polyurethane rigid foams using two by-products from the Amyris fermentation process of producing β-farnesene. The distillation residue (FDR) served as the main polyol component in the foam’s formulation (PF), supplemented with 4.5% sugarcane bagasse ash (SCBA) as a fire-retardant filler (PFA). The study assessed the impact on foam properties. Based on the analysis of all compiled data (foam structure, mechanical, and thermal properties), it can be inferred that ash particles acted as nucleating points in the reaction media, leading to a reduction in foam density (from 134 to 105 kg/m3), cell size (from 496 to 480 nm), and thermal conductivity. The absence of chemical interaction between the ash filler and the polyurethane matrix indicates that the ash acts as a filler with a plasticizing effect, enhancing the polymer chain mobility. As a result, the glass transition temperature of the foam decreases (from 74 to 71.8 ºC), and the decomposition onset temperature is delayed. Although, the incorporation of 4.5% SCBA (grain size below 250 μm) was ineffective in the increment of the compressive strength, that small amount was enough to increase the foam’s specific strength from 1009 to 1149 m2/s2 suggesting that other factors (e.g. polyol feedstock, grain size, ash packing, etc.) are yet to be accounted. The flammability test results indicate that sugarcane bagasse ash improved the foam performance, reducing burning time from 251 to 90 s, time of extinguishment from 255 to 116 s, and burning length from 132 to 56.7 mm, meeting the fire protection standard UL 94, class HB. Despite the need for further improvement and detailed flammability evaluation, the results support the notion that polyurethane foams from renewable waste by-products offer a sustainable alternative to both edible and fossil-based sources. Additionally, sugarcane bagasse ash can be a suitable silica source for reinforcing composites with reduced flammability, potentially replacing harmful halogenated chemicals used for the same purpose.Graphical

Influence of Enzymatically Hydrophobized Hemp Protein on Morphology and Mechanical Properties of Bio-Based Polyurethane and Epoxy Foams.

Biomass fillers offer the possibility to modify the mechanical properties of foams, increasing their cost-effectiveness and reducing their carbon footprint. In this study, bio-based PU (soft, open cells for the automotive sector) and epoxy (EP, hard, closed cells for construction applications) composite foams were prepared by adding pristine and laccase-mediated lauryl gallate-hydrophobized hemp protein particles as filler (HP and HHP, respectively). The fillers were able to modify the density, the mechanical properties and the morphology of the PU and EP foams. The addition of HP filler increases the density of PU foams up to 100% and significantly increases the σ values by 40% and Emod values. On the other hand, the inclusion of the HHP as filler in PU foams mostly results in reduced density, by almost 30%, and reduced σ values in comparison with reference and HP-filled foams. Independently from filler concentration and type, the biomass increased the Emod values for all foams relative to the reference. In the case of the EP foams, the tests were only conducted for the foams filled with HHP due to the poor compatibility of HP with the EP matrix. HHP decreased the density, compressive strength and Emod values of the composites. For both foams, the fillers increased the size of the cells, while reducing the amount of open cells of PU foams and the amount of closed cells for EP foams. Finally, both types of foams filled with HHP reduced the moisture uptake by 80 and 45%, respectively, indicating the successful hydrophobization of the composites.

Durable flame-retardant, smoke-suppressant, and thermal-insulating biomass polyurethane foam enabled by a green bio-based system

Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues. However, the inherent flammability limits its application in different fields. Herein, we demonstrate a green bio-based flame-retardant system to fabricate polyurethane foam composite with durable flame retardancy, smoke suppression, and thermal insulation property. In this system, the green bio-based polyol (VED) with good reactivity and compatibility plays a role of flame retardant and EG acts as a synergistic filler. As a result, the LOI value of foam composite increased to 30.5 vol.% and it achieved a V-0 rating in the UL-94 vertical burning test. Additionally, the peak heat release rate (pHRR) and the total smoke production (TSP) decreased by 66.1% and 63.4%, respectively. Furthermore, the foam composite maintained durable flame retardancy after accelerated thermal aging test, whose thermal-insulating property was maintained even after being treated in high-humidity environment with 85% R.H. for a week. This work provides a facile strategy for durable flame retardancy and long-term thermal insulation performance, and creates opportunities for the practical applications of bio-based foam composites.

Bio-Based Polyurethane Foams for the Removal of Petroleum-Derived Pollutants: Sorption in Batch and in Continuous-Flow.

In this paper, we evaluated the potential of two synthesized bio-based polyurethane foams, PU1 and PU2, for the removal of diesel and gasoline from water mixtures. We started the investigation with the experiment in batch. The total sorption capacity S (g/g) for the diesel/water system was slightly higher with respect to gasoline/water, with a value of 62 g/g for PU1 and 65 g/g for PU2. We found that the sorption follows a pseudo second-order kinetic model for both the materials. The experimental data showed that the best isotherm models were obtained with Langmuir and Redlich-Peterson models. In addition, to provide an idea of the process scalability for future industrial applications, we tested the sorption capacity of the foams using a continuous-flow of the same oil/water mixtures and we obtained performances even better with respect to the batch test. The regeneration can be performed up to 50 times by centrifuge, without losing efficacy.

Accelerated Aging on the Compression Properties of a Green Polyurethane Foam: Experimental and Numerical Analysis

The aim of this work is to evaluate the changes in compression properties of a bio-based polyurethane foam after exposure to 90 °C for different periods of time, and to propose a method to extrapolate these results and use a numerical approach to predict the compression behaviour after degradation for untested conditions at different degradation times and temperatures. Bio-based polymers are an important sustainable alternative to oil-based materials. This is explained by the foaming process and the density along the material as it was possible to see in a digital image correlation analysis. After 60 days, stiffness was approximately decreased by half in both directions. The decrease in yield stress due to thermo-oxidative degradation had a minor effect in the foaming directions, changing from 352 kPa to 220 kPa after 60 days, and the transverse property was harshly impacted changing from 530 kPa to 265 kPa. The energy absorption efficiency was slightly affected by degradation. The simulation of the compression stress-strain curves were in accordance to the experimental data and made it possible to predict the changes in mechanical properties for intermediate periods of degradation time. The plateau stress for the unaged foam transverse to the foaming direction presented experimental and numerical values of 450 kPa and 470 kPa, respectively. In addition, the plateau stresses in specimens degraded for 40 days present very similar experimental and numerical results in the same direction, at 310 kPa and 300 kPa, respectively. Therefore, this paper presents important information regarding the life-span and degradation of a green PUF. It provides insights into how compression properties vary along degradation time as function of material operation temperature, according to the Arrhenius degradation equation.

Microwave-assisted polyol liquefication from bamboo for bio-polyurethane foams fabrication

In this study, the bamboo powder was liquified under microwave conditions and utilized as a bio-polyol (B-polyol) to synthesize bio-based polyurethane foam (B-PUf). The NMR spectra and GC/MS results showed that the B-polyol mainly comprised carbon derivatives including sugars, phenolic compounds, and other compounds such as ethers and esters. The morphology of B-PUf showed a heterogeneous with a cell size range of 400 − 600 µm and a density lower than 34 kg/m3. The lignin derivatives in B-polyol contributed significantly to improving the thermal stability of B-PUf with a temperature range of 370 − 800 °C. The blocks of B-PUf with 50 × 50 × 25 mm were prepared and burned for flame retardance assessment. These results obtained from this study allow to explain how bamboo can be used as a great potential alternative to fossil fuel and boost the bio-based content in PU foam materials.