Mixed shape cobalt (Co) doped ZnO nanostructures was synthesize using hydrothermal method with variable amount (0, 5 and 15%). The synthesized nanostructures were found to be selective towards trimethyl amine (TMA) sensing. The impact of doping on structural, optical, thermal stability, morphology and shape of Co doped ZnO nanostructures were studied using XRD, FT-IR, XPS, UV–Visible, HR-TEM, SAED, FESEM and EDS. The doping concentration was optimized for maximal gas response. ZnO and Co doped ZnO nanostructures were used to study TMA sensing at various temperatures (RT, 50, 75, 100, 125 °C) and found to be optimal at 100 °C for maximal gas response of TMA gas (50 ppm). ZnO and Co doped ZnO nanostructures were exposed to various amines and found to be more selective towards sensing of TMA. Moreover, the gas sensing study was carried out at different humidity rates (11, 32, 51, 63 and 84%) using variable saturated solutions. Co doped ZnO (15%) shows maximum response (86.1%) as compared to undoped (ZnO NPs) and doped (5%). The response and recovery time was recorded to be 19.4 and 15.5 s for 50 ppm of TMA gas. As the concentration of TMA gas increases from 10 to 100 ppm the gas sensing response increases. TMA gas shows enhanced selectivity towards mixed shape Co doped ZnO as compared to the other gases (benzyl amine, diphenyl amine, dimethyl amine, n-butyl amine, aniline, p-phenylene diamines, o-phenylene diamines, m-phenylene diamines and allyl amine gas). The reproducibility study of Co doped ZnO was performed for 70 days.