Beam Shaping Optics Research Articles

Design and fabrication of polarization independent LCoS phase modulators with polymer waveplate and analog driving

Abstract Phase-only liquid crystal on silicon (LCoS) spatial light modulators are used in a variety of applications. Despite their wide use, current phase-only LCoS devices are hindered by their single-polarization modulation. We propose a polarization independent LCoS device which uses a polymer quarter-wave plate for polarization conversion. We designed a custom pixel circuit which enables high driving voltage and high pixel grayscale by utilizing an analog driving frame buffer pixel circuit. Our pixel circuit is optimized for small pixel size and the silicon backplanes can be fabricated at a traditional foundry. We demonstrate polarization independent phase modulation through optical beam steering tests for various input polarizations. Our fabricated device lays the foundation for commercial LCoS devices highly suitable for wavelength selective switches, holographic display, wavefront correction, and optical beam shaping.

Self-calibration strategies for reducing systematic slope measurement errors of autocollimators in deflectometric profilometry.

Deflectometric profilometers are used to precisely measure the form of beam shaping optics of synchrotrons and X-ray free-electron lasers. They often utilize autocollimators which measure slope by evaluating the displacement of a reticle image on a detector. Based on our privileged access to the raw image data of an autocollimator, novel strategies to reduce the systematic measurement errors by using a set of overlapping images of the reticle obtained at different positions on the detector are discussed. It is demonstrated that imaging properties such as, for example, geometrical distortions and vignetting, can be extracted from this redundant set of images without recourse to external calibration facilities. This approach is based on the fact that the properties of the reticle itself do not change - all changes in the reticle image are due to the imaging process. Firstly, by combining interpolation and correlation, it is possible to determine the shift of a reticle image relative to a reference image with minimal error propagation. Secondly, the intensity of the reticle image is analysed as a function of its position on the CCD and a vignetting correction is calculated. Thirdly, the size ofthe reticle image is analysed as a function of its position and an imaging distortion correction is derived. It is demonstrated that, for different measurement ranges and aperture diameters of the autocollimator, reductions in the systematic errors of up to a factor of four to five can be achieved without recourse to external measurements.

Line Illumination in Linear Array Photoacoustic Imaging Using a Powell Lens: A Proof-of-Concept Study

Photoacoustic imaging (PAI) is a rapidly developing biomedical imaging technology. Linear array-based photoacoustic tomography (LA-PAT) is one of the most popular configurations of cross-sectional PAI due to its simplicity and clinical translatability. However, when using an optical fiber for LA-PAT, the optical beam shape is deformed due to rapid divergence and, therefore, a larger area on the tissue is illuminated (and the illumination across the linear array is non-uniform), leading to the acquisition of PA signals outside the desired cross-section, which generates artifacts and degrades image resolution. A Powell lens is an optical element that converts a circular beam profile to a nearly linear flat-top profile. In this paper, a Powell lens is used to generate a uniform line illumination scheme that is evaluated with Zemax OpticStudio 2023 R1.02. The system is then characterized experimentally, and the performance is compared with a conventional illumination scheme in LA-PAT.

The SMILE Effect in the Beam Propagation Direction Affects the Beam Shaping of a Semiconductor Laser Bar Array

Near-field bending of a laser diode bar (i.e., the SMILE effect) degrades the laser beam brightness, adversely affecting optical coupling and beam shaping. Previous reports mainly focused on the two-dimensional near-field bending of a laser diode bar. However, the near-field bending of a laser diode bar not only occurs in the laser bar growth direction, but also in the beam propagation direction. The present article proposes the three-dimensional near-field bending of a laser diode array, which is commonly known as the three-dimensional spatial SMILE effect. Through theoretical and simulated investigations, it has been found that a laser bar array not only deforms in the fast axis direction to cause the traditional two-dimensional SMILE effect but also experiences an additional deformation of approximately 2 μm in the laser emission direction simultaneously. Due to the SMILE effect in the beam propagation direction, not all emitters are aligned in a straight line, and some emitters experience defocusing during collimation. Consequently, there is an increase in the residual divergence angle and beam width, resulting in a degradation of the laser bar array’s beam quality. According to the theoretical calculations, ZEMAX simulations, and experimental results, for a FAC (fast axis collimation) with a focal length of 300 μm, the divergence angle of single emitter after collimating in the fast axis increases from 4.95 mrad to 6.46 mrad when the offsetting of the working distance between the incident beam waist and FAC lens increases from 0 μm to 2 μm.

Chiral Lithography with Vortex Non‐diffracted Laser for Orbital Angular Momentum Detection

AbstractChiroptical response, demonstrating chiral interaction between optical vortex and chiral structure, plays an important role in variety of fields like optics and material science. However, the flexibility and efficiency of chiral structure fabrication are limited due to mask requirement and a point‐by‐point constructing strategy. In this paper, a novel chiral lithography method is proposed that utilizes optical vortex phase beam shaping to achieve chiral structure processing with high efficiency and flexibility. By programming topological charges of the vortex phase, chiral structures with adjustable appearance, rotation, and chirality can be produced using femtosecond laser single pulse exposure. Transmittance measurements of fabricated chiral structures array confirm a 66% helical dichroism that is predicted by simulation. Moreover, with the aid of convolutional neural networks (CNN), an accuracy of 98% in Orbital Angular Momentum (OAM) recognition can be achieved. This chiral lithography method provides an alternative for chiral structure fabrication and holds promise in the development of chiral optics, optical communications, and next‐generation optical devices.

Enlarging the process window in absorber-free laser transmission welding of polymer foils using tailored laser intensity distribution

Absorber-free laser transmission welding enables precise and clean joining of polymer foils without absorbent additives or adhesives. It is well suited for applications in medical technology and food industry, which impose high demands on process reliability. To achieve a large process window and thus a reliable process, a homogeneous weld seam temperature is desirable. For this purpose, the intensity distribution of the laser beam is adapted locally by refractive beam shaping optics. Using a donut-shaped intensity distribution, the weld seam temperature is homogenized. Thus, the process window for welding polypropylene or polyethylene foils is enlarged up to a factor of 4 compared to a conventional, Gaussian-shaped distribution. This enables the reliable welding of even 85 µm thin foils, which could only be welded to a limited extent with a conventional laser intensity distribution.

Non-imaging metasurface design for collimated beam shaping.

Non-imaging optical lenses can shape the light intensity from incoherent sources to a desired target intensity profile, which is important for applications in lighting, solar light concentration, and optical beam shaping. Their surface curvatures are designed to ensure optimal transfer of energy from the light source to the target. The performance of such lenses is directly linked to their asymmetric freeform surface curvature, which is challenging to manufacture. Metasurfaces can mimic any surface curvature without additional fabrication difficulty by imparting a spatially-dependent phase delay using optical antennas. As a result, metasurfaces are uniquely suited to realize non-imaging optics, but non-imaging design principles have not yet been established for metasurfaces. Here, we take an important step in connecting non-imaging optics and metasurface optics, by presenting a phase-design method for beam shaping based on the concept of optimal transport. We establish a theoretical framework that enables a collimated beam to be redistributed by a metasurface to a desired output intensity profile. The optimal transport formulation leads to metasurface phase profiles that transmit all energy from the incident beam to the output beam, resulting in an efficient beam shaping process. Through a variety of examples, we show that our approach accommodates a diverse range of different input and output intensity profiles. Last but not least, a full field simulation of a metasurface has been done to verify our phase-design framework.

Design of Cascaded Diffractive Optical Elements for Optical Beam Shaping and Image Classification Using a Gradient Method

We present a gradient method for designing cascaded diffractive optical elements (DOEs) consisting of several sequentially located phase DOEs. Using the unitarity property of the operator of light propagation through the cascaded DOE, we obtain explicit expressions for the derivatives of the error functional with respect to the phase functions of the cascaded DOE. We consider the application of the gradient method to the problem of focusing different incident beams to regions with different intensity distributions and to the problem of optical image classification. The presented description of the gradient method treats the problems of designing cascaded DOEs for focusing laser radiation and for image classification within a unified approach reducing the calculation of the derivatives of the error functionals to the same formula. We present examples of the calculation of single and cascaded DOEs for focusing different incident beams to different regions and for classifying handwritten digits, which demonstrate the high performance of the proposed method. The presented results may find application in the design of diffractive neural networks and systems for focusing laser radiation.

Phononically shielded photonic-crystal mirror membranes for cavity quantum optomechanics.

We present a highly reflective, sub-wavelength-thick membrane resonator featuring high mechanical quality factor and discuss its applicability for cavity optomechanics. The 88.5 nm thin stoichiometric silicon-nitride membrane, designed and fabricated to combine 2D-photonic and phononic crystal patterns, reaches reflectivities up to 99.89 % and a mechanical quality factor of 2.9 × 107 at room temperature. We construct a Fabry-Perot-type optical cavity, with the membrane forming one terminating mirror. The optical beam shape in cavity transmission shows a stark deviation from a simple Gaussian mode-shape, consistent with theoretical predictions. We demonstrate optomechanical sideband cooling to mK-mode temperatures, starting from room temperature. At higher intracavity powers we observe an optomechanically induced optical bistability. The demonstrated device has potential to reach high cooperativities at low light levels desirable, for example, for optomechanical sensing and squeezing applications or fundamental studies in cavity quantum optomechanics; and meets the requirements for cooling to the quantum ground state of mechanical motion from room temperature.

Singular optics empowered by engineered optical materials

Abstract The rapid development of optical technologies, such as optical manipulation, data processing, sensing, microscopy, and communications, necessitates new degrees of freedom to sculpt optical beams in space and time beyond conventionally used spatially homogenous amplitude, phase, and polarization. Structuring light in space and time has been indeed shown to open new opportunities for both applied and fundamental science of light. Rapid progress in nanophotonics has opened up new ways of “engineering” ultra-compact, versatile optical nanostructures, such as optical two-dimensional metasurfaces or three-dimensional metamaterials that facilitate new ways of optical beam shaping and manipulation. Here, we review recent progress in the field of structured light–matter interactions with a focus on all-dielectric nanostructures. First, we introduce the concept of singular optics and then discuss several other families of spatially and temporally structured light beams. Next, we summarize recent progress in the design and optimization of photonic platforms, and then we outline some new phenomena enabled by the synergy of structured light and structured materials. Finally, we outline promising directions for applications of structured light beams and their interactions with engineered nanostructures.

Enhancing the optical path inside a capillary without sacrificing light intensity: application to a compact and highly sensitive photometer.

In order to increase the optical path and related sensitivity of photometers, multiple axial-reflection of parallel light-beam inside a capillary cavity is one of the most effective ways. However, there is a non-optimum trade-off between optical path and light intensity, e.g., smaller aperture on cavity mirror can increase multiple axial-reflection times (i.e., longer optical path) due to the lower cavity-loss, but it would also reduce coupling efficiency, light intensity, and related signal-to-noise ratio. Herein, an optical beam shaper, which is composed of two optical lenses with an apertured mirror, was proposed to focus the light beam (i.e., increasing coupling efficiency) without deteriorating beam parallelism and related multiple axial-reflection. Thus, by combining the optical beam shaper with a capillary cavity, large optical path enhancement (10-fold of capillary length) and high coupling efficiency (>65%) can be realized simultaneously, where the coupling efficiency was improved 50-fold. An optical beam shaper photometer (with a 7 cm long capillary) was fabricated and applied to detect water in ethanol with a detection limit of 12.5 ppm, which is 800-fold and 32∼80 fold lower than that of the commercial spectrometer (1 cm cuvette) and previous reports, respectively.

Volume holography-based abrupt autofocusing beam.

Volume holographic elements are excellent at shaping high-quality spatial and spectral modes. Many microscopy and laser-tissue interaction applications require precise delivery of optical energy at specific sites without affecting the peripheral regions. Owing to the property of very high energy contrast between the input and the focal plane, abrupt autofocusing (AAF) beams can be the right candidate for laser-tissue interaction. In this work, we demonstrate the recording and reconstruction of a PQ:PMMA photopolymer-based volume holographic optical beam shaper for an AAF beam. We experimentally characterize the generated AAF beams and show the broadband operation property. The fabricated volume holographic beam shaper shows long-term optical quality and stability. Our method offers multiple advantages including high angular selectivity, broadband operation, and intrinsically compact size. The present method may find important applications in designing compact optical beam shapers for biomedical lasers, illumination for microscopy, optical tweezers, and laser-tissue interaction experiments.

Inverse design of polarization-insensitive C-band Dammann grating based on dielectric metasurface

Conventional Dammann gratings control the phase profiles of light by varying the etching depths of the DOEs, suffering from a contradiction between the fabrication complexity and the output performance. Due to the advantage of the single-step fabrication procedure, the ability to locally manipulate light at a subwavelength resolution, and the possibility of vertical integration, metasurfaces have attracted extensive interest. Here, we propose polarization-independent metasurface-based Dammann gratings that can redistribute a collimated light into high efficiency wide-angle spot arrays with desired intensity distributions. We combine a hybrid optimization algorithm with the finite-difference time-domain method to optimize the supercells of the metasurfaces. To illustrate the effective control over the power distributions among the desired diffraction orders, we first optimize metasurfaces with uniform intensity distributions. As an extension of the finding, we furthermore demonstrate metasurfaces with an intensity proportion of 1: 1.5: 2 and 1: 2. The diffraction efficiency errors are 4.67 %, 3.85 %, 1.7 %, and 9.16 % with an overall efficiency reaching 89.9 %, 85 %, 90.2 %, and 77.6 % in the four designed metasurfaces. The maximal diffraction angles for 3 × 3 and 5 × 5 diffractive spot arrays are 43.2° and 49.3° from the center. The bandwidth performance analysis demonstrates that the proposed metasurfaces show high diffraction performance in the C-band fiber telecommunications window (1530–1565 nm). Owing to the accurate modulation over intensity distributions, high diffraction efficiency, large diffraction angle, wideband characteristics, polarization-insensitive property, and single-step fabrication procedure with high etching depth tolerance, the proposed gratings may have potential applications in various regions, including optical information processing, beam shaping, and depth detection.

Design methods of freeform surface diffractive optics for beam shaping (invited)

Design methods of freeform surface diffractive optics for beam shaping (invited)

Speckle-reduced diffractive optical elements beam shaping with regional padding algorithm

Diffractive optical elements (DOEs) have been widely used to realize beam shaping. However, the speckle noise always appears in the reshaped beam, which induces beam quality degradation. We proposed a regional padding algorithm based on the Gerchberg–Saxton algorithm to implement speckle-reduced beam shaping. A variable region is set in the DOE to iterate and optimize the phase of each part DOE. Zero padding is used around the DOE to decrease the sampling interval on the output plane. When the region expands and padded value reduction is controlled slowly, more sampling points on the output plane can be optimized effectively and suppress speckle noise. Numerical simulations and optical experiments have been performed to verify the feasibility of the proposed method.

Two-dimensional manipulation of ultraviolet Photonic Spin Hall Effect with high efficiency broadband dielectric metasurface

Photonic Spin Hall Effect (PSHE) is a relativistic spin-orbit coupling phenomenon that can provide a wide range of spin-controlled nano-photon applications. However, most of the research results have been achieved only on 1D modulation of PSHE and the PSHE is very weak because of the extremely small spin-orbit interaction. Here, we propose a novel method to achieve a 2D manipulation of PSHE based on the broadband dielectric metasurface with refractive efficiency of above 80%. Using silicon nitride nanorods with perfect half-wave plates properties, a high-efficiency metasurface is designed, which demonstrated that directly realizes the high-performance PSHE in the ultraviolet region. Moreover, the metasurface can realize longitudinal focusing and transverse deflection of photons in different spin states by using the Pancharatnam-Berry (PB) phase and propagation phase, thus enabling 2D flexible manipulation of spin photons. The results show that the broadband dielectric metasurface offers a method to develop a high-efficiency PSHE for generating and manipulating spin-polarized photons, achieving important applications in optical communication, beam shaping, and optical sensors.

Spin‐Orbit Modal Optical Vortex Beam Shaping from Dielectric Metasurfaces

AbstractOptical information and communication technologies are essentially based on the ability to shape the light field, either at the transmission or at the reception of the optical signal. Nowadays, wavelength and polarization state are already implemented in current telecom architectures and adding the spatial structuring of the light field as a novel degree of freedom to enhance data rate is desirable. In this context, the development of optical devices to shape optical modes belonging to orthogonal basis remains challenging. Here, in the context of singular optics, this work reports on the design, fabrication, and characterization of modal optical vortex beam shaping of paraxial light in the visible domain, in the framework of the Laguerre–Gauss basis. Both the azimuthal and radial degrees of freedom are univocally shaped via optical spin‐orbit interaction mediated by dielectric metasurfaces by combining the spatial modulation of amplitude, geometric phase, and dynamic phase. These results not only demonstrate the realization of new optical components, but also highlight how metasurface‐based technologies can contribute to optical information processing in the classical or quantum regime.

High deposition rate welding with a laser line optics with the laser-assisted double-wire deposition welding process with nontransferred arc

Laser-assisted double-wire welding with a nontransferred arc is used for cladding workpieces. The wire material is melted by an arc and dropped onto the substrate, where a laser beam is oscillated by a galvanometer scanner to achieve bonding of the melt with good contact angles that do not result in undercuts. In this study, the galvanometer scanner was replaced by a beam shaping optics generating a line with a width of 1.2 mm and a length of 9.1 mm. Based on Design of Experiments, the laser power was varied in a range from 1500 to 2000 W and the welding speed in a range from 600 to 800 mm/min. Single weld beads of AISI 316L were welded onto a mild steel of AISI 1024 according to a full factorial design at three repetitions per parameter set. The paper examines whether the contact angles of the weld beads produced with the line optics are comparable to those obtained by oscillating the laser beam. In addition, the dilution of the material with the substrate was determined in micrographs. The results show that the bonding to the substrate can be achieved. The parameter window for the laser power with beam shaping line optics is different from that with the oscillated laser beam. The required laser power is 1.5–2 times greater.

Focal-plane wavefront sensing with photonic lanterns: theoretical framework

The photonic lantern (PL) is a tapered waveguide that can efficiently couple light into multiple single-mode optical fibers. Such devices are currently being considered for a number of tasks, including the coupling of telescopes and high-resolution, fiber-fed spectrometers, coherent detection, nulling interferometry, and vortex-fiber nulling. In conjunction with these use cases, PLs can simultaneously perform low-order focal-plane wavefront sensing. In this work, we provide a mathematical framework for the analysis of a PL wavefront sensor (PLWFS), deriving linear and higher-order reconstruction models as well as metrics through which sensing performance—in both the linear and nonlinear regimes—can be quantified. This framework can be extended to account for additional optics such as beam-shaping optics and vortex masks, and can be generalized for other wavefront sensing architectures. Finally, we provide initial numerical verification of our mathematical models by simulating a six-port PLWFS. In a forthcoming companion paper (Lin and Fitzgerald), we provide a more comprehensive numerical characterization of few-port PLWFSs, and consider how the sensing properties of these devices can be controlled and optimized.

Multispot laser welding for increased gap bridgability

Laser beam welding is a promising technology to enable automated high-quality welding procedures at significantly higher processing speeds compared to conventional processes. However, its usability is often limited by gap bridgability. This disadvantage is related to the small laser beam spot sizes that require low gap sizes for joining, which are often practically not available, and the desired welding without additional filler materials to enable high processing speeds without direction restrictions. New possibilities of beam shaping for process control are also available now for high-power laser processing and they show promising results. The resulting complex effects require additional investigation to understand the mechanisms and the use of the technologies for process improvements. Therefore, in this work, advanced beam shaping optics with up to four separate laser beam spots was used to understand the impact of multiple-spot welding on the process dynamics and gap bridgability. Gap bridgability was measured by an opening gap setup, while spatter amounts as indicators of process dynamics were measured by high-speed imaging. It was shown that multiple-spot laser welding can increase the gap bridgability, probably due to the initiated melt flow toward the joining partners. Symmetric separation of the keyholes toward the sheets increased the gap bridgability, while additional low-intensity spots in the center were able to stabilize the melt pool and reduce spattering.