Nanoscale simulations for optimizing the performance and processing of Al–Si alloys are currently facing two major obstacles: the scarcity of high-quality semi-empirical potentials tailored to complex alloy systems, and the prohibitively high computational cost associated with ab initio molecular dynamics simulations. In order to enhance simulation efficiency and accuracy of the Al–Si alloys’ microstructural evolution, this study employs a dynamic active learning technique, FLARE, to develop a non-parametric machine learning potential that combines the high accuracy of density functional theory (DFT) with the efficiency of classical molecular dynamics (MD). Without relying on extensive initial ab initio molecular dynamics data or existing databases, collection of the necessary data is progressively made during the active learning process, thereby constructing a potential capable of accurately simulating the structure and dynamics of high-temperature Al–Si alloys. By comparing with experimental measurements and ab initio molecular dynamics calculations, the high accuracy and computational efficiency of this potential is demonstrated in predicting energy, force, structure, and dynamic properties. The results provide novel theoretical insights for optimizing Al–Si alloy processing and underscore the usefulness of active learning methods in constructing high-accuracy potentials.
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