Rechargeable alkaline Ni–Zn batteries configured with Zn sponge anodes provide an energy dense, safe alternative to Li-ion batteries for a wide range of risk-averse applications. Advanced cathodes that provide high rate and capacity performance are needed to match that of Zn sponge anodes. We show that aluminum-substituted nickel hydroxide, α-Ni0.9Al0.1(OH)2, expressed in a nanosheet morphology, can be directly deposited onto a flexible carbon nanofiber paper (CNP) using a rapid and scalable two-step microwave-assisted hydrothermal reaction. The architected electrode (α-Ni0.9Al0.1(OH)2@CNP) wires the energy-storing Ni to the carbon scaffold, resulting in high capacity and stable cycling in Ni–Zn cells, performance not obtained using conventional powder-composite cathodes. The growth reaction time and temperature influence mass loading, thickness, crystal structure, the ratio of interlayer ‘free’-to-lattice metal-coordinated ‘bound’ nitrates, and electrochemical performance. The architected α-Ni0.9Al0.1(OH)2@CNP||Zn sponge alkaline cell provides unprecedented performance, delivering high discharge capacity, storage of >1.4 electrons per Ni, good rate capability, excellent capacity retention, and high mass loading. Architected electrodes that combine 3D electronic wiring and structured active material provide a pathway to energy dense, safe, rechargeable Ni–Zn batteries and offer approaches to improve the electrochemical performance of a broad class of layered materials for multiple battery chemistries.
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