Porous-type anodic aluminum oxide (AAO) can be fabricated by anodizing an aluminum substrate in suitable aqueous electrolyte solutions. The morphological properties of the AAO, including the interpore distance, pore size, and thickness, are controlled by various operating parameters, such as the applied voltage, temperature, and anodizing time. However, their structural controllability is limited because the fabrication process is based on the typical anodizing method in acidic solutions. The authors previously found that AAO with a novel nanostructure can be fabricated by anodizing using alkaline ammonium carbonate and sodium tetraborate. Therefore, further research on aluminum anodizing using various alkaline solutions opens the possibility of novel AAO fabrication. Herein, we report the fabrication of a new AAO film, which is different from the typical nanostructure formed in acidic solutions, by anodizing in alkaline sodium metaborate (NaBO2).Electropolished aluminum specimens were anodized at a constant voltage of 0.1-200 V in a 0.3 M sodium metaborate electrolyte solution (pH = 11.9) at 278 K. The surface and cross-section of the anodized specimens were examined by field-emission scanning electron microscopy (FE-SEM), atomic force microscopy (AFM), and Cs-corrected scanning transmission electron microscopy (STEM). The elemental depth profile of the specimens was analyzed by radiofrequency glow discharge optical emission spectroscopy (rf-GDOES).An AAO film consisting of an outer porous layer and an inner hemispherical cap barrier layer, similar to typical AAO films formed in acidic solutions, was formed at lower voltages below 50 V. In contrast, an AAO film with a flat barrier layer, deviating from the typical Keller-Hunter-Robinson model, was obtained at voltages above 100 V. The porosities of the porous layer obtained above 20 V were almost constant (0.16-0.19). However, there was a significant increase in the porosity at lower voltages (0.93 at 0.1 V). The AAO formed in sodium metaborate was composed of amorphous, anion-free aluminum oxide. Figure 1
Read full abstract